Automatic roller cleaning device for material taking roller of roller coater
By designing a roller coating machine automatic roller cleaning device, the non-woven fabric and motor-driven mechanical structure is used to solve the problem that impurities on the material roller affect the coating quality, and an efficient and automated cleaning process is achieved, and the coating quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421205848.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-30
AI Technical Summary
During metallurgical coating, impurities on the material extraction roller will affect the coating quality and may cause scratches on the plate surface. The existing manual cleaning efficiency is inefficient and poses safety risks.
An automatic roller cleaning device for roller coating machine is designed. It is installed on the roller coating machine frame through a mounting seat, and the piston rod of the swing cylinder extends out. The non-woven fabric of the roller cleaning device is attached to the surface of the roller. The motor drives the screw rod to rotate. The screw rod drives the slider to move reciprocatingly along the guide rod, and the non-woven fabric is used to clean the roller surface of the roller.
It improves the degree of automatic cleaning and cleaning efficiency of the material picking roller, reduces the safety hazards and production impacts of manual cleaning, and significantly improves the coating quality of the plate and belt.
Smart Images

Figure CN222568553U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metallurgical coating equipment, in particular to an automatic roller cleaning device for a material taking roller of a roller coating machine. Background Art
[0002] In the production of continuous electrogalvanizing and color coating units, the roller coater located in the coating section applies different reagents or coatings on the upper and lower surfaces of the strip. The most important mechanism of the roller coater is the coating mechanism. The coating mechanism is also called the coating head, which is composed of a feed roller, a coating roller and a coating tray. This form of structure is usually called a two-roller type. The function of the feed roller is to pick up the coating from the coating tray and transfer the coating to the coating roller, which then applies the reagent or coating to the surface of the coil. Since there may be impurities in the coating in the coating tray, or during the entire coating process, the coating liquid is exposed to the outside, and impurities in the surrounding environment can easily fall into the coating liquid, it is inevitable that impurities will be mixed in the coating. If the impurities in the coating liquid adhere to the coating roller along with the feed roller, it will affect the coating quality of the strip surface. If the strip runs at too high a speed, some sharp and hard impurities may even scratch the strip surface. During normal production, if there are impurities on the coating roller and the feed roller, they are generally wiped manually. Manual wiping is inefficient and poses a great safety hazard. If quality problems occur, the only option is to replace the roller. The coating roller can be replaced quickly, which has little impact on the production line, while the take-up roller can be replaced slowly, which has a greater impact on the production line. Therefore, it is very important to study an automatic roller cleaning device for the take-up roller of a roller coater and improve the cleaning method of the take-up roller. Summary of the invention
[0003] In order to overcome the shortcomings of the prior art, the invention object of the utility model is to provide an automatic roller cleaning device for a roller coating machine to improve the degree of automation of cleaning impurities from the roller.
[0004] To achieve the above-mentioned purpose of the invention, the roller cleaning device of the utility model is installed on the roller coater frame through a mounting seat, the piston rod of the swing cylinder installed on the roller coater frame is extended, and the roller cleaning device is attached to the surface of the feeding roller to clean the surface of the feeding roller.
[0005] Furthermore, the motor of the roller cleaning device is fixed on bracket one, and the output shaft of the motor is connected to the screw rod through a coupling.
[0006] Furthermore, the screw rod and guide rod of the roller cleaning device are installed on bracket one and bracket two in parallel, the nut is sleeved on the screw rod, the nut is matched with the screw rod thread, one end of the slider is installed on the nut by a bolt, and the guide hole at the other end of the slider is slidably connected to the guide rod; one end of the mounting plate is fixed to the slider, and the two sides of one end of the swing plate are hinged with the pin shaft on the other end of the mounting plate through a pin shaft, and the swing plate can swing around the pin shaft of the mounting plate; the non-woven fabric is pressed on the swing plate through a pressing plate; the spring is sleeved on the slider, and the spring is installed in the hole of the spring sleeve, one end of the top pin installed in the hole of the spring sleeve contacts with the end face of the positioning groove at the other end of the swing plate, and the other end of the top pin is against the end face of the spring; the motor drives the screw rod to rotate by forward and reverse rotation, and the screw rod drives the slider to reciprocate along the guide rod through the nut, so that the roller surface of the entire feeding roller is cleaned through the non-woven fabric.
[0007] Furthermore, the bracket 1 and the bracket 2 are fixed on the frame of the roller coating machine.
[0008] Furthermore, the distance between the axis of the pick-up roller and the coating tray is smaller than the radius of the pick-up roller, and the pick-up roller can contact the coating liquid surface in the coating tray.
[0009] Compared with the prior art, the utility model has the following features: the piston rod of the swing oil cylinder extends, the non-woven fabric of the roller cleaning device is attached to the surface of the feed roller, the motor drives the screw rod to rotate by forward and reverse rotation, the screw rod drives the slider to move back and forth along the guide rod through the nut, and the roller surface of the entire feed roller is cleaned by the non-woven fabric; the piston rod of the swing oil cylinder retracts, and the roller cleaning device leaves the surface of the feed roller, at which time the feed roller or coating roller can be replaced or repaired. The structure is simple, the cleaning method of the feed roller is optimized and improved, the degree of automation and cleaning efficiency are high, there is no impact on the production line, and the coating quality of the plate strip can be greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a structural diagram of the utility model.
[0011] Figure 2 for Figure 1 Side view of.
[0012] Figure 3 for Figure 1 AA section view.
[0013] Figure 4 This is a schematic diagram of the installation structure of the utility model. DETAILED DESCRIPTION
[0014] like Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, the distance between the axis of the feed roller 2 of the utility model and the coating tray 3 is smaller than the radius of the feed roller 2, so that the feed roller 2 can contact the coating liquid level in the coating tray 3, and the feed roller 2 applies the coating liquid to the steel plate surface 7 through the coating roller 1; the roller cleaning device 4 is installed on the roller coating machine frame through the mounting seat 5, the motor 10 of the roller cleaning device 4 is fixed on the bracket 1 8, the bracket 1 8 and the bracket 2 9 are fixed on the frame of the roller coating machine, and the output shaft of the motor 10 is connected to the screw rod 11 through a coupling; the screw rod 11 and the guide rod 13 of the roller cleaning device 4 are installed in parallel on the bracket 1 8 and the bracket 2 9, the nut 12 is sleeved on the screw rod 11, the nut 12 is threadedly matched with the screw rod 11, one end of the slider 14 is installed on the nut 12 by a bolt, and the guide hole at the other end of the slider 14 is slidably connected to the guide rod 13, and the guide rod 1 3 can play a guiding role in the movement of the slider 14; one end of the mounting plate 15 is fixed on the slider 14, and both sides of one end of the swing plate 16 are hinged with the pin shaft on the other end of the mounting plate 15 through the pin shaft, and the swing plate 16 can swing around the pin shaft of the mounting plate 15; the non-woven fabric 17 is pressed on the swing plate 16 through the pressing plate; the spring sleeve 20 is mounted on the slider 14, and the spring 18 is mounted in the hole of the spring sleeve 20. One end of the ejector pin 19 mounted in the hole of the spring sleeve 20 contacts the end face of the positioning groove at the other end of the swing plate 16, and the other end of the ejector pin 19 abuts against the end face of the spring 18. When the roller cleaning device 4 is attached to the surface of the feeding roller 2, the spring 18 is compressed to generate pressure, which can make the non-woven fabric 17 always close to the surface of the feeding roller 2 when cleaning the surface of the feeding roller 2, and clean the impurities on the surface of the feeding roller 2.
[0015] During operation, the piston rod of the swing cylinder 6 extends out, and the non-woven fabric 17 of the roller cleaning device 4 adheres to the surface of the feeding roller 2. The motor 10 drives the screw rod 11 to rotate by forward and reverse rotation. The screw rod 11 drives the slider 14 to move back and forth along the guide rod 13 through the nut 12, and the roller surface of the entire feeding roller 2 is cleaned through the non-woven fabric 17; the piston rod of the swing cylinder 6 retracts, and the roller cleaning device 4 leaves the surface of the feeding roller 2. At this time, the feeding roller 2 or the coating roller 1 can be replaced or repaired.
Claims
1. An automatic roller cleaning device for a roller coating machine, characterized in that: The roller cleaning device (4) is mounted on the roller coating machine frame via a mounting seat (5), and the piston rod of the swing oil cylinder (6) mounted on the roller coating machine frame is extended, and the roller cleaning device (4) is attached to the surface of the material taking roller (2) to clean the surface of the material taking roller (2); The screw rod (11) and the guide rod (13) of the roller cleaning device (4) are installed in parallel on the bracket (8) and the bracket (9); the nut (12) is sleeved on the screw rod (11); the nut (12) and the screw rod (11) are threadedly matched; one end of the slider (14) is installed on the nut (12) by a bolt; the guide hole at the other end of the slider (14) is slidably connected to the guide rod (13); one end of the mounting plate (15) is fixed on the slider (14); both sides of one end of the swing plate (16) are hinged to the pin on the other end of the mounting plate (15) by a pin, and the swing plate (16) can swing around the pin of the mounting plate (15); The non-woven fabric (17) is pressed onto the swing plate (16) through a pressing plate; the spring sleeve (20) is mounted on the slider (14), the spring (18) is mounted in the hole of the spring sleeve (20), one end of the ejector pin (19) mounted in the hole of the spring sleeve (20) contacts the end face of the positioning groove at the other end of the swing plate (16), and the other end of the ejector pin (19) abuts against the end face of the spring (18); the motor (10) drives the lead screw (11) to rotate through forward and reverse rotation, and the lead screw (11) drives the slider (14) to reciprocate along the guide rod (13) through the nut (12), so that the roller surface of the entire feeding roller (2) is cleaned through the non-woven fabric (17).
2. The automatic roller cleaning device for a roller coating machine according to claim 1, characterized in that: The motor (10) of the roller cleaning device (4) is fixed on the bracket (8), and the output shaft of the motor (10) is connected to the screw rod (11) via a coupling.
3. The automatic roller cleaning device for a roller coating machine according to claim 1, characterized in that: The bracket 1 (8) and the bracket 2 (9) are fixed on the frame of the roller coating machine.
4. The automatic roller cleaning device for a roller coating machine according to claim 1, characterized in that: The distance between the axis of the pick-up roller (2) and the coating tray (3) is smaller than the radius of the pick-up roller (2), and the pick-up roller (2) can contact the surface of the coating liquid in the coating tray (3).