Horizontal passing online type ultrasonic cleaning module device

Abstract

The utility model relates to the field of ultrasonic cleaning, in particular to a horizontal passing online type ultrasonic cleaning module device which comprises a cleaning tank arranged on the inner side of a frame body, a product conveying line is installed in the frame body in a penetrating mode, and the cleaning tank is located below the product conveying line. Ultrasonic vibration plates are arranged at the positions, right facing the cleaning tank, of the upper side and the lower side of the product conveying line correspondingly, plane parts are arranged at the two ends of the top of the cleaning tank correspondingly, two cofferdam injection pipes are installed on the frame body and right face the plane parts, a plurality of spray heads are installed on the side walls of the cofferdam injection pipes, and the spray heads are right face the plane parts; a water inlet is formed in one end of the cofferdam injection pipe, two water inlet pipes are arranged at the bottom of the cleaning tank, and automatic control and cyclic utilization are achieved through the ultrasonic cleaning module device. The whole cleaning process is carried out under the condition that normal work of a product conveying line is not affected, and continuity and high efficiency of the production line are guaranteed.

Description

Technical Field

[0001] The utility model relates to the field of ultrasonic cleaning, in particular to a horizontally passing online ultrasonic cleaning module device. Background Art

[0002] Existing ultrasonic cleaning technology usually requires the product to be statically placed in the cleaning tank, and then manually removed by the operator after the cleaning process is completed. This traditional cleaning method cannot achieve continuous cleaning of products on the conveyor line, and therefore cannot meet the needs of modern production lines for high efficiency and automation.

[0003] Therefore, it is necessary to provide a horizontal on-line ultrasonic cleaning module device to solve the above technical problems. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a horizontal through-line ultrasonic cleaning module device.

[0005] The utility model provides a horizontal on-line ultrasonic cleaning module device, comprising a cleaning tank provided on the inner side of a frame, a product conveying line is installed through the frame, and the cleaning tank is located below the product conveying line, ultrasonic vibration plates are provided at the upper and lower sides of the product conveying line facing the cleaning tank, both ends of the top of the cleaning tank are provided with a plane part, two cofferdam spraying pipes are installed on the frame, and the cofferdam spraying pipes are arranged facing the plane part, a plurality of nozzles are installed on the side wall of the cofferdam spraying pipe, and the nozzles are arranged facing the plane part, a water inlet is provided at one end of the cofferdam spraying pipe, and two water inlet pipes are provided at the bottom of the cleaning tank, a cleaning liquid collecting tank is provided on the inner side of the frame below the cleaning tank, a first water pump and a second water pump are installed on the side wall of the cleaning liquid collecting tank, the water inlet end and the water outlet end of the first water pump are respectively connected with the cleaning liquid collecting tank and the water inlet pipe through a pipeline, and the water inlet end and the water outlet end of the second water pump are respectively connected with the cleaning liquid collecting tank and the water inlet through a pipeline.

[0006] Preferably, guide plates are provided at both ends of the cleaning tank on the frame for returning the cleaning liquid overflowing from the cleaning tank to the cleaning liquid collection pool.

[0007] Preferably, two ultrasonic vibration plates are provided on the upper and lower sides of the product conveying line.

[0008] Preferably, the ultrasonic vibration plates on the upper and lower sides of the product conveying line are used diagonally.

[0009] Preferably, the tail of the guide plate is inclined downward.

[0010] Compared with the related art, the utility model provides the following beneficial effects:

[0011] The cleaning liquid is pumped to the cofferdam spray pipe through the second water pump, and sprayed onto the flat parts at both ends of the cleaning tank through the nozzle to form a cofferdam. This design makes the cleaning liquid level in the cleaning tank rise, ensuring that the product can be completely immersed in the cleaning liquid, achieving all-round cleaning. At the same time, when the cleaning liquid level rises to a certain height, it will automatically flow back to the cleaning liquid collection tank through the guide plate, realizing automatic control and recycling. The entire cleaning process is carried out without affecting the normal operation of the product conveyor line, ensuring the continuity and high efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the water inlet pipe structure of the utility model;

[0014] Figure 3 This is a schematic diagram of the relative positions of the ultrasonic vibration plates of the utility model;

[0015] Figure 4 It is a schematic diagram of the relative positions of the plane parts of the utility model.

[0016] Numbers in the figure: 1. Ultrasonic cleaning module device; 2. Frame; 3. Cleaning tank; 4. Product conveying line; 6. Ultrasonic vibration plate; 7. Plane part; 8. Cofferdam injection pipe; 9. Nozzle; 10. Water inlet; 11. Water inlet pipe; 12. Cleaning liquid collection tank; 13. First water pump; 14. Second water pump; 15. Pipeline; 16. Guide plate. DETAILED DESCRIPTION

[0017] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0018] Please refer to Figures 1 to 4A horizontal through-line ultrasonic cleaning module device 1 includes a cleaning tank 3 provided on the inner side of a frame 2, a product conveying line 4 is installed through the frame 2, and the cleaning tank 3 is located below the product conveying line 4, ultrasonic vibration plates 6 are provided on the upper and lower sides of the product conveying line 4 facing the cleaning tank 3, and flat parts 7 are provided at both ends of the top of the cleaning tank 3, two cofferdam injection pipes 8 are installed on the frame 2, and the cofferdam injection pipes 8 are arranged facing the flat part 7, and a plurality of nozzles 9 are installed on the side wall of the cofferdam injection pipe 8, and the nozzles 9 face the flat part 7. The surface 7 is provided, one end of the cofferdam injection pipe 8 is provided with a water inlet 10, the bottom of the cleaning tank 3 is provided with two water inlet pipes 11, the inner side of the frame 2 is located below the cleaning tank 3 and a cleaning liquid collecting tank 12 is provided, the side wall of the cleaning liquid collecting tank 12 is installed with a first water pump 13 and a second water pump 14, the water inlet end and the water outlet end of the first water pump 13 are connected with the cleaning liquid collecting tank 12 and the water inlet pipe 11 respectively through a pipe 15, and the water inlet end and the water outlet end of the second water pump 14 are connected with the cleaning liquid collecting tank 12 and the water inlet 10 respectively through a pipe 15.

[0019] First, the product is conveyed to the cleaning area through the product conveying line 4. The cleaning tank 3 is located below the product conveying line 4, so that the product can be directly cleaned through the cleaning tank during the conveying process.

[0020] The cleaning liquid in the cleaning liquid collection pool 12 is transported to the cleaning tank 3 by the first water pump 13. Since the front and rear sides of the cleaning tank 3 are blocked by the product conveying line 4, when the cleaning tank 3 is filled with cleaning liquid, as the injection continues, the cleaning liquid overflows along the plane part 7. However, the second water pump 14 sprays the cleaning liquid in the cleaning liquid collection pool 12 along the cofferdam spray pipe 8 and the nozzle 9 onto the plane part 7. Since the cleaning liquid sprayed by the nozzle 9 has a certain impact force and impacts the plane part 7, a cofferdam will be formed at the plane part 7 at both ends of the cleaning tank 3. The cleaning liquid level in the cleaning tank 3 will rise, ensuring that the product can be completely in the cleaning liquid. Ultrasonic cleaning is completed without affecting the conveying of the product conveying line 4. As the cleaning liquid level in the cleaning tank 3 gradually rises, when the pressure reaches a certain value, the cleaning liquid will cross the cofferdam and flow back to the cleaning liquid collection pool 12 along the guide plate 16.

[0021] The frame 2 is provided with guide plates 16 at both ends of the cleaning tank 3 for returning the cleaning liquid overflowing from the cleaning tank 3 to the cleaning liquid collection pool 12 , and the tail of the guide plate 16 is tilted downward.

[0022] When the cleaning liquid level rises to a certain height, it will automatically flow back to the cleaning liquid collection tank 12 through the guide plate 16, thereby realizing automatic control and recycling.

[0023] There are two ultrasonic vibration plates 6 on both sides of the product conveying line 4. The ultrasonic vibration plates 6 on both sides of the product conveying line 4 are used diagonally.

[0024] Ultrasonic cleaning: When the product passes through the cleaning tank 3, the ultrasonic vibration plates 6 (two are provided on each side and used diagonally for better maintenance) located on the upper and lower sides of the product conveyor line 4 start to work. These ultrasonic vibration plates 6 transmit ultrasonic energy to the cleaning liquid, and use the cavitation effect and straight flow of ultrasonic waves to effectively remove dirt and impurities on the surface of the product.

[0025] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A horizontal on-line ultrasonic cleaning module device, characterized in that: The invention comprises a cleaning tank (3) provided on the inner side of a frame (2), a product conveying line (4) is installed through the frame (2), and the cleaning tank (3) is located below the product conveying line (4), ultrasonic vibration plates (6) are provided on the upper and lower sides of the product conveying line (4) facing the cleaning tank (3), and both ends of the top of the cleaning tank (3) are provided with flat parts (7), two cofferdam spray pipes (8) are installed on the frame (2), and the cofferdam spray pipes (8) are arranged facing the flat part (7), and a plurality of spray heads (9) are installed on the side wall of the cofferdam spray pipe (8), and the spray heads (9) are arranged facing the flat part (7), and the cofferdam A water inlet (10) is provided at one end of the spray pipe (8), two water inlet pipes (11) are provided at the bottom of the cleaning tank (3), a cleaning liquid collecting pool (12) is provided on the inner side of the frame (2) below the cleaning tank (3), a first water pump (13) and a second water pump (14) are installed on the side wall of the cleaning liquid collecting pool (12), the water inlet end and the water outlet end of the first water pump (13) are respectively connected to the cleaning liquid collecting pool (12) and the water inlet pipe (11) through a pipe (15), and the water inlet end and the water outlet end of the second water pump (14) are respectively connected to the cleaning liquid collecting pool (12) and the water inlet (10) through a pipe (15).

2. A horizontal on-line ultrasonic cleaning module device according to claim 1, characterized in that: Guide plates (16) for returning cleaning liquid overflowing from the cleaning tank (3) to the cleaning liquid collection pool (12) are provided at both ends of the cleaning tank (3) on the frame (2).

3. The horizontal on-line ultrasonic cleaning module device according to claim 1, characterized in that: Two ultrasonic vibration plates (6) are provided on both the upper and lower sides of the product conveying line (4).

4. A horizontally passing online ultrasonic cleaning module device according to claim 3, characterized in that: The ultrasonic vibration plates (6) on the upper and lower sides of the product conveying line (4) are used diagonally.

5. The horizontal on-line ultrasonic cleaning module device according to claim 2, characterized in that: The tail of the guide plate (16) is inclined downward.

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