Heavy-load-resistant rough grinding resin grinding wheel

By designing heavy-load resistant coarse grinding resin wheels, the high-strength structure and efficient heat dissipation design have been used to solve the problems of large consumption, easy bursting and short service life of existing grinding wheels, achieving a more efficient and durable grinding wheel usage effect.

CN222570434UActive Publication Date: 2025-03-07YANGQUAN ZHONGJIA ABRASIVES CO LTD
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Patent Information

Application Number
CN202421196438.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-03-07
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

During the use of existing high-speed heavy-load grinding wheels, there are problems such as large consumption, high cost, environmental pollution, prone to explosion, short service life and difficult chip removal, which is difficult to meet the production needs of steel, machinery and other industries.

Method used

A heavy-load-resistant coarse grinding resin grinding wheel is designed, and the cutting efficiency and durability of the grinding wheel is enhanced by connecting multiple blade plates between the first substrate and the second substrate, combining the welding points of multiple metal tubes and metal wires.

Benefits of technology

The grinding wheel structural design enhances the overall strength of the grinding wheel, prevents bursting, and discharges debris generated by efficient heat dissipation and cutting, extending the service life of the grinding wheel and improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a heavy-load-resistant rough grinding resin grinding wheel which comprises a first base body and a second base body, the first base body and the second base body are connected through a plurality of fan blade plates, a shaft hole is formed in the middle of the first base body, a grinding wheel base body is arranged on the periphery of the second base body, and a grinding layer is arranged on the periphery of the grinding wheel base body. A plurality of metal pipes are arranged in the first base body, the grinding wheel base body and the grinding layer in a penetrating mode. A plurality of metal wires are arranged in the grinding wheel base body, and welding points are arranged between each metal wire and the metal pipes. According to the heavy-load-resistant rough grinding resin grinding wheel, efficient drilling operation can be achieved on the premise that dust raising is avoided. According to the heavy-load-resistant rough grinding resin grinding wheel, the overall structural strength of the grinding wheel can be guaranteed, it can be guaranteed that the grinding wheel and a cut workpiece are subjected to efficient heat dissipation treatment in the using process, meanwhile, chippings generated by cutting can be discharged in time, the machining efficiency is guaranteed, and the service life of the grinding wheel is prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of grinding wheels, and in particular relates to a heavy-load resistant rough grinding resin grinding wheel. Background Art

[0002] At present, a large number of high-speed heavy-duty grinding wheels are used in the steel, machinery, railway and other industries to grind steel billets, steel, rollers and railway track surfaces. The grinding wheels are almost all made of high-energy-consuming corundum or silicon carbide resin grinding wheels. Such grinding wheels have the following defects: 1. The consumption is large, the cost is high, and the environmental pollution is caused at the same time; 2. The grinding wheel is easy to burst due to structural design reasons, which makes it unsafe and has a short service life; 3. Although the existing metal bond superhard material grinding wheels have the characteristics of wear resistance, durability and ability to withstand heavy loads, they are difficult to remove chips when used, which not only reduces the durability of the grinding wheel, but also affects the service life of the grinding wheel, and it is also easy to burn the workpiece, making the workpiece become waste, and cannot meet the existing production requirements.

[0003] In order to solve the above problems, we propose a new heavy-load resistant rough grinding resin grinding wheel. Utility Model Content

[0004] The purpose of this utility model is to provide a heavy-load resistant rough grinding resin grinding wheel to address the deficiencies of the prior art. The specific scheme is as follows:

[0005] A heavy-load resistant rough grinding resin grinding wheel comprises a first substrate and a second substrate, wherein the first substrate and the second substrate are connected via a plurality of fan blades, an axial hole is provided in the middle of the first substrate, a grinding wheel substrate is provided on the periphery of the second substrate, and a grinding layer is provided on the periphery of the grinding wheel substrate; a plurality of metal tubes are penetrated through the interior of the first substrate, the grinding wheel substrate and the grinding layer; a plurality of metal wires are provided inside the grinding wheel substrate, and a welding point is provided between each of the metal wires and the plurality of metal tubes.

[0006] Based on the above, the grinding layer includes an annular plate, the inner side of which is fixedly connected to the grinding wheel base, the outer side of which is spaced apart by multiple metal plates, with gaps between the multiple metal plates, fillers are provided in the gaps, and a grinding head is provided on the outer surface of the fillers.

[0007] Based on the above, the outer edges of the metal plate, the filler and the metal tube are flush, and the outer edge of the grinding head protrudes from the outer edge of the metal plate.

[0008] Based on the above, the material of the grinding head is cemented carbide.

[0009] Based on the above, the filler contains superhard abrasive.

[0010] Based on the above, the superhard abrasive is cubic boron nitride or silicon carbide or brown corundum.

[0011] Based on the above, glass fiber meshes are provided on both sides of the grinding wheel base.

[0012] The utility model has substantial characteristics and progress compared with the prior art. Specifically, the utility model has the following advantages:

[0013] The heavy-load resistant rough grinding resin grinding wheel provided by the utility model has a structural design that can not only ensure the overall structural strength of the grinding wheel and prevent the grinding wheel from bursting, but also ensure that during use, the grinding wheel itself and the cut workpiece are efficiently cooled, and at the same time, the debris generated by cutting can be discharged in time, thereby ensuring processing efficiency and extending the service life of the grinding wheel. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0015] Figure 2 It is a partial structural schematic diagram of the utility model.

[0016] In the figure: 1. first substrate; 2. second substrate; 3. fan blade; 4. grinding wheel substrate; 5. grinding layer; 5-1. annular plate; 5-2. metal plate; 5-3. filler; 5-4. grinding head; 6. metal wire; 7. metal tube. DETAILED DESCRIPTION

[0017] The technical solution of the utility model is further described in detail below through specific implementation methods. Example

[0018] like Figure 1-2 As shown, the utility model provides a heavy-load resistant rough grinding resin grinding wheel, including a first substrate 1 and a second substrate 2, the first substrate 1 and the second substrate 2 are connected by a plurality of fan blades 3, an axial hole is provided in the middle of the first substrate 1, a grinding wheel substrate 4 is provided on the periphery of the second substrate 2, and a grinding layer 5 is provided on the periphery of the grinding wheel substrate 4; a plurality of metal tubes 7 are penetrated through the interior of the first substrate 1, the grinding wheel substrate 4 and the grinding layer 5; a plurality of metal wires 6 are provided inside the grinding wheel substrate 4, and a welding point is provided between each of the metal wires 6 and the plurality of metal tubes 7.

[0019] The above-mentioned grinding layer 5 includes an annular plate 5-1, the inner side of which is fixedly connected to the grinding wheel base 4, and the outer side of the annular plate 5-1 is provided with multiple metal plates 5-2 at intervals, and gaps are left between the multiple metal plates 5-2. Filling material 5-3 is provided in the gap, and a grinding head 5-4 is provided on the outer surface of the filler 5-3.

[0020] The outer edges of the metal plate 5-2, the filler 5-3 and the metal tube 7 are flush, and the outer edge of the grinding head 5-4 protrudes from the outer edge of the metal plate 5-2.

[0021] In order to ensure the cutting efficiency of the grinding wheel, the material of the grinding head 5-4 is cemented carbide.

[0022] The filler 5-3 mentioned above contains super-hard abrasive.

[0023] The superhard abrasive is cubic boron nitride, silicon carbide or brown corundum.

[0024] In order to reduce the risk of the grinding wheel bursting, glass fiber meshes are provided on both sides of the grinding wheel base 4 .

[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for protection of the utility model.

Claims

1. A heavy-load resistant rough grinding resin grinding wheel, characterized in that: The invention comprises a first base (1) and a second base (2), wherein the first base (1) and the second base (2) are connected via a plurality of blade plates (3), an axial hole is provided in the middle of the first base (1), a grinding wheel base (4) is provided on the periphery of the second base (2), and a grinding layer (5) is provided on the periphery of the grinding wheel base (4); a plurality of metal tubes (7) are provided through the interior of the first base (1), the grinding wheel base (4) and the grinding layer (5); a plurality of metal wires (6) are provided inside the grinding wheel base (4), and a welding point is provided between each of the metal wires (6) and the plurality of metal tubes (7).

2. The heavy-load resistant rough grinding resin grinding wheel according to claim 1, characterized in that: The grinding layer (5) comprises an annular plate (5-1), the inner side of the annular plate (5-1) being fixedly connected to the grinding wheel base (4), the outer side of the annular plate (5-1) being provided with a plurality of metal plates (5-2) at intervals, gaps being left between the plurality of metal plates (5-2), fillers (5-3) being provided in the gaps, and a grinding head (5-4) being provided on the outer surface of the fillers (5-3).

3. The heavy-load resistant rough grinding resin grinding wheel according to claim 2, characterized in that: The outer edges of the metal plate (5-2), the filler (5-3) and the metal tube (7) are flush, and the outer edge of the grinding head (5-4) protrudes from the outer edge of the metal plate (5-2).

4. The heavy-load resistant rough grinding resin grinding wheel according to claim 2, characterized in that: The grinding head (5-4) is made of hard alloy.

5. The heavy-load resistant rough grinding resin grinding wheel according to claim 2, characterized in that: The filler (5-3) contains superhard abrasive.

6. The heavy-load resistant rough grinding resin grinding wheel according to claim 5, characterized in that: The superhard abrasive is cubic boron nitride or silicon carbide or brown corundum.

7. The heavy-load resistant rough grinding resin grinding wheel according to claim 1, characterized in that: Glass fiber meshes are provided on both sides of the grinding wheel base (4).