Metal processing packer capable of recycling metal scraps
By designing a metal processing baler that includes automated extrusion and cutting functions, the problem of inefficient manual sorting and packaging in the prior art is solved, and efficient, safe and automated processing of scrap metals is achieved.
Patent Information
- Application Number
- CN202420072801.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-12
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-01-12
AI Technical Summary
The existing metal waste treatment methods require manual sorting and packaging, which is inefficient and poses a threat to workers' health. It is impossible to ensure that the same size of the scrap metal blocks leads to improper stacking and high labor consumption.
A metal processing baling machine is designed, including a first housing, a cutting barrel, a second housing and a door body, and is provided with a first and second driving mechanism, an extrusion mechanism, a flow guide mechanism and an induction mechanism, so as to achieve effective packaging of scrap metal through an automated extrusion and cutting process.
The automated processing of scrap metals is realized, the processing efficiency is improved, the labor consumption is reduced, the safe processing of scrap metals is ensured and the stacking of the same size is improved, and the resource utilization is improved.
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Figure CN222571679U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste metal packaging, in particular to a metal processing packaging machine capable of recycling waste metal chips. Background Art
[0002] With the rapid development of the manufacturing industry, the generation of metal waste is increasing. How to effectively treat and recycle these wastes, reduce environmental pollution, and improve resource utilization has become an important issue at present. Existing methods for handling metal waste usually require manual sorting and packaging, which is not only inefficient but also poses a threat to workers' health.
[0003] Patent No. "CN202120620457.8" discloses a baler for recycling scrap metal. When the device is in use, after filling, pull the handle B in the protective device to the left, and then handle B will drive the fixed rod to move to the left, and then hold the handle A with your hand, and then pull it down. When it is pulled to the lowest end, you can start the power supply, and then the hydraulic top will drive the lower pressure plate to press down. After pressing, it is taken out through the outer door. In this way, it will not be injured by the internal metal collapse during use, so it will be safer when used, which can ensure the health of the user. The device needs to be manually started to squeeze the scrap iron during use. During the extrusion process, the extruded scrap metal blocks cannot be made of the same size. Due to the different sizes of the metal blocks, the stacking and distribution will be difficult to distribute during use. After the extrusion is completed, the device needs to manually take out the pressed scrap metal, which consumes a lot of manpower. Utility Model Content
[0004] The utility model aims to provide a metal processing baler capable of recycling metal scraps, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: A metal processing baler capable of recycling metal scraps, comprising: a first shell, a cutting barrel, a second shell and a door body, the side wall of the first shell is provided with a first driving mechanism, the upper end of the first shell is rotatably provided with a first extrusion mechanism, the interior of the first shell is provided with a flow guide mechanism, the interior of the first shell is provided with a cutting barrel, the bottom end of the cutting barrel is provided with a second driving mechanism, and the second driving mechanism is connected to the cutting mechanism. The lower end of the first shell is connected to the second shell, the side of the second shell is connected to the second extrusion mechanism, the inside of the second shell is provided with a first sensing mechanism, the side of the second shell is rotatably connected to the door body through a rotating shaft, and the side of the door body is connected to the second sensing mechanism.
[0006] Furthermore, the first driving mechanism includes a first motor, and the first shell side wall is provided with the first motor.
[0007] Furthermore, the first extrusion mechanism includes a rotating roller, auxiliary thorns, gears and a limit plate. The upper end of the first shell is connected to two rotating rollers that are symmetrically rotated about the center point of the first shell. Auxiliary thorns are arranged at equal angles on the sides of the rotating rollers. The central axes of the rotating rollers are connected to the output shaft of the first motor. The central axes of the two rotating rollers pass through the side walls of the first shell and are connected to gears. The two gears are meshed and connected, and a limit plate is arranged on the sides of the gears.
[0008] Furthermore, the flow guiding mechanism includes a baffle, and the first shell is internally connected with the baffle.
[0009] Furthermore, the second driving mechanism includes a second motor, and the bottom end of the cutting barrel is provided with a second motor.
[0010] Furthermore, the cutting mechanism includes a connecting rod, a first cutting rod and a second cutting rod, the second motor output shaft is connected to the connecting rod, the first cutting rod is arranged at equal angles on the side of the connecting rod, and the second cutting rod is arranged at equal distances at the lower end of the first cutting rod.
[0011] Furthermore, the second extrusion mechanism includes a first cylinder, a first push plate, a second cylinder and a second push plate, the lower end of the first shell and the upper end of the second shell are both provided with discharge holes, the first cylinder is embedded in the left side of the second shell, the output shaft of the first cylinder is connected to the first push plate, the second cylinder is embedded in the front wall of the second shell, and the second cylinder is connected to the second push plate.
[0012] Furthermore, the first sensing mechanism includes a first sensor, the inner wall of the second shell is connected to the first sensor, one side of the first sensor is in contact with the first push plate, and the other side of the first sensor is in contact with the second push plate.
[0013] Furthermore, the second sensing mechanism includes a second sensor, and the side wall of the door body is connected to the second sensor.
[0014] Compared with the prior art, the beneficial effect achieved by the utility model is as follows: the utility model is provided with a first sensing mechanism, and during the operation of the second extrusion mechanism, the first sensing mechanism is used to drive the second extrusion mechanism to extrude the scrap metal, and at the same time, the second sensing mechanism is provided to sense the position of the second extrusion mechanism. When the second extrusion mechanism stays at the position of the second sensing mechanism for a long time, it means that the scrap metal can no longer be extruded at this time, and the second sensing mechanism opens the door body so that the scrap metal that has been extruded is pushed out. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0017] Figure 2 It is a three-dimensional structural schematic diagram of the first driving mechanism of the utility model;
[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the first extrusion mechanism of the utility model;
[0019] Figure 4 It is a three-dimensional structural schematic diagram of the flow guide mechanism of the utility model;
[0020] Figure 5 It is a three-dimensional structural schematic diagram of the cutting mechanism of the utility model;
[0021] Figure 6 It is a three-dimensional structural schematic diagram of the second extrusion mechanism of the utility model.
[0022] In the figure: 1. first shell; 2. first motor; 3. rotating roller; 4. auxiliary thorn; 5. gear; 6. limit plate; 7. baffle; 8. cutting barrel; 9. second motor; 10. connecting rod; 11. first cutting rod; 12. second cutting rod; 13. discharge hole; 14. second shell; 15. first cylinder; 16. first push plate; 17. second cylinder; 18. second push plate; 19. first sensor; 20. rotating shaft; 21. door body; 22. second sensor. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-Figure 5The utility model provides a technical solution: a metal processing baler capable of recycling metal scraps, comprising: a first housing 1, a cutting barrel 8, a second housing 14 and a door body 21, a first driving mechanism is arranged on the side wall of the first housing 1, a first extrusion mechanism is rotatably arranged on the upper end of the first housing 1, a flow guide mechanism is arranged inside the first housing 1, a cutting barrel 8 is arranged inside the first housing 1, a second driving mechanism is arranged at the bottom end of the cutting barrel 8, and the second driving mechanism is connected to the cutting mechanism. The lower end of the first housing 1 is connected to the second housing 14, the side of the second housing 14 is connected to the second extrusion mechanism, the second housing 14 is arranged inside the first housing 14, the side of the second housing 14 is connected to the second extrusion mechanism, the second housing 14 is arranged inside the first housing 14, and the side of the second housing 14 is provided with a first sensing mechanism. The door body 21 is rotatably connected to the side through the rotating shaft 20, and the second sensing mechanism is connected to the side of the door body 21. When the device is in use, the scrap metal is first put into the first extrusion mechanism, and then the first driving mechanism is started to drive the first extrusion mechanism to extrude the scrap metal. After the extrusion is completed, it reaches the cutting barrel 8 through the diversion mechanism, and then the second driving mechanism is started. The second driving mechanism drives the cutting mechanism to cut the scrap metal. The cut scrap metal reaches the second extrusion mechanism through the discharge hole 13. At this time, the second extrusion mechanism is started to extrude the scrap metal, and the first sensing mechanism and the second sensing mechanism are set to sense the extrusion state. After the extrusion is completed, the second shell 14 is pushed out.
[0025] The first driving mechanism comprises a first motor 2 . The first motor 2 is disposed on the side wall of the first housing 1 . When the device is in use, the first motor 2 is started.
[0026] The first extrusion mechanism includes a rotating roller 3, an auxiliary thorn 4, a gear 5 and a limit plate 6. The upper end of the first shell 1 is connected to two rotating rollers 3 which are symmetrically rotated about the center point of the first shell 1. Auxiliary thorns 4 are arranged at equal angles on the sides of the rotating rollers 3. The central axis of the rotating roller 3 is connected to the output shaft of the first motor 2. The central axes of the two rotating rollers 3 pass through the side wall of the first shell 1 and are connected to gears 5. The two gears 5 are meshed and connected. A limit plate 6 is arranged on the side of the gear 5. When the device is in use, the first motor 2 drives the rotating roller 3 to rotate. The gear 5 connected to the central axis of the rotating roller 3 makes the two rotating rollers 3 rotate relatively at the same time. The auxiliary thorns 4 are arranged to facilitate squeezing the scrap metal.
[0027] The guide mechanism includes a baffle 7, and the baffle 7 is connected to the inside of the first shell 1. When the device is in use, the scrap metal is guided to the inside of the cutting barrel 8 through the baffle 7 after extrusion is completed.
[0028] The second driving mechanism comprises a second motor 9 , and the second motor 9 is arranged at the bottom of the cutting barrel 8 . When the device is in use, the second motor 9 is started after the scrap metal reaches the cutting barrel 8 .
[0029] The cutting mechanism includes a connecting rod 10, a first cutting rod 11 and a second cutting rod 12. The output shaft of the second motor 9 is connected to the connecting rod 10. The first cutting rod 11 is arranged at equal angles on the side of the connecting rod 10. The second cutting rod 12 is arranged at equal distances at the lower end of the first cutting rod 11. When the device is in use, the second motor 9 drives the first cutting rod 11 and the second cutting rod 12 to cut the scrap metal, so that the scrap metal falls into the second shell 14 through the discharge hole 13.
[0030] The second extrusion mechanism includes a first cylinder 15, a first push plate 16, a second cylinder 17 and a second push plate 18. A discharge hole 13 is provided at the lower end of the first shell 1 and the upper end of the second shell 14. The first cylinder 15 is embedded in the left side of the second shell 14. The output shaft of the first cylinder 15 is connected to the first push plate 16. The second cylinder 17 is embedded in the front wall of the second shell 14. The second cylinder 17 is connected to the second push plate 18. When the device is in use, after the scrap metal falls into the second shell 14, the first cylinder 15 and the second cylinder 17 are started to drive the first push plate 16 and the second push plate 18 to extrude the scrap metal.
[0031] The first sensing mechanism includes a first sensor 19. The first sensor 19 is connected to the inner wall of the second shell 14. One side of the first sensor 19 is in contact with the first push plate 16, and the other side of the first sensor 19 is in contact with the second push plate 18. When the device is in use, the positions of the first push plate 16 and the second push plate 18 are monitored by the first sensor 19 to prevent the first push plate 16 and the second push plate 18 from being pushed at the same time and causing them to get stuck.
[0032] The second sensing mechanism includes a second sensor 22, and the side wall of the door body 21 is connected with the second sensor 22. When the device is in use, when the second push plate 18 stays at the second sensor 22 for a long time, the second sensor 22 will open the locked door body 21, and the first push plate 16 can push out the scrap metal after extrusion.
[0033] The working principle of the utility model is as follows: firstly, the first motor 2 is started, and the first motor 2 drives the rotating roller 3 to rotate, and the gear 5 connected to the central axis of the rotating roller 3 makes the two rotating rollers 3 rotate relatively at the same time, and the auxiliary thorns 4 are arranged to facilitate the extrusion of the scrap metal, and after the extrusion is completed, the scrap metal is guided to the inside of the cutting barrel 8 through the baffle 7;
[0034] After the scrap metal reaches the cutting barrel 8, the second motor 9 is started, and the second motor 9 drives the first cutting rod 11 and the second cutting rod 12 to cut the scrap metal, so that the scrap metal falls into the second shell 14 through the discharge hole 13. After the scrap metal falls into the second shell 14, the first cylinder 15 and the second cylinder 17 are started to drive the first push plate 16 and the second push plate 18 to squeeze the scrap metal;
[0035] The positions of the first push plate 16 and the second push plate 18 are monitored by the first sensor 19 to prevent the first push plate 16 and the second push plate 18 from being pushed at the same time and causing jamming. When the second push plate 18 stays at the second sensor 22 for a long time, the second sensor 22 opens the locked door body 21, and the first push plate 16 can push out the scrap metal that has been extruded.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A metal processing baler capable of recycling metal scraps, comprising: a first housing (1), a cutting barrel (8), a second housing (14) and a door (21), characterized in that: The side wall of the first shell (1) is provided with a first driving mechanism, the upper end of the first shell (1) is rotatably provided with a first squeezing mechanism, the interior of the first shell (1) is provided with a flow guide mechanism, the interior of the first shell (1) is provided with a cutting barrel (8), the bottom end of the cutting barrel (8) is provided with a second driving mechanism, and the second driving mechanism is connected to the cutting mechanism. The lower end of the first shell (1) is connected to a second shell (14), the side of the second shell (14) is connected to a second squeezing mechanism, the interior of the second shell (14) is provided with a first sensing mechanism, the side of the second shell (14) is rotatably connected to a door body (21) via a rotating shaft (20), and the side of the door body (21) is connected to a second sensing mechanism.
2. A metal processing baler capable of recycling metal scraps according to claim 1, characterized in that: The first driving mechanism comprises a first motor (2), and the first motor (2) is arranged on a side wall of the first housing (1).
3. The metal processing baler capable of recycling metal scraps according to claim 1, characterized in that: The first extrusion mechanism comprises a rotating roller (3), an auxiliary thorn (4), a gear (5) and a limit plate (6); the upper end of the first shell (1) is connected to two rotating rollers (3) symmetrically rotating around the center point of the first shell (1); auxiliary thorns (4) are arranged at equal angles on the sides of the rotating rollers (3); the central axis of the rotating roller (3) is connected to the output shaft of the first motor (2); the central axes of the two rotating rollers (3) pass through the side wall of the first shell (1) and are connected to gears (5); the two gears (5) are meshed and connected; and the side of the gears (5) is provided with a limit plate (6).
4. The metal processing baler capable of recycling metal scraps according to claim 1, characterized in that: The flow guiding mechanism comprises a baffle (7), and the baffle (7) is connected inside the first shell (1).
5. The metal processing baler capable of recycling metal scraps according to claim 1, characterized in that: The second driving mechanism comprises a second motor (9), and the bottom end of the cutting barrel (8) is provided with the second motor (9).
6. The metal processing baler capable of recycling metal scraps according to claim 5, characterized in that: The cutting mechanism comprises a connecting rod (10), a first cutting rod (11) and a second cutting rod (12); the output shaft of the second motor (9) is connected to the connecting rod (10); the first cutting rod (11) is arranged at equal angles on the side of the connecting rod (10); and the second cutting rod (12) is arranged at equal distances at the lower end of the first cutting rod (11).
7. The metal processing baler capable of recycling metal scraps according to claim 1, characterized in that: The second extrusion mechanism comprises a first cylinder (15), a first push plate (16), a second cylinder (17) and a second push plate (18); a discharge hole (13) is provided at the lower end of the first shell (1) and the upper end of the second shell (14); the first cylinder (15) is embedded in the left side of the second shell (14); the output shaft of the first cylinder (15) is connected to the first push plate (16); the second cylinder (17) is embedded in the front wall of the second shell (14); and the second cylinder (17) is connected to the second push plate (18).
8. The metal processing baler capable of recycling metal scraps according to claim 1, characterized in that: The first sensing mechanism comprises a first sensor (19), the inner wall of the second shell (14) is connected to the first sensor (19), one side of the first sensor (19) is in contact with the first push plate (16), and the other side of the first sensor (19) is in contact with the second push plate (18).
9. The metal processing baler capable of recycling metal scraps according to claim 1, characterized in that: The second sensing mechanism comprises a second sensor (22), and the side wall of the door body (21) is connected to the second sensor (22).
Citation Information
Patent Citations
Packing machine for waste metal recovery
CN215040566U