Thermal management integrated device

Abstract

The utility model belongs to the technical field of heat management, and discloses a heat management integrated device which comprises a compressor, a heating assembly and a controller, the heating assembly comprises a shell and a heating piece arranged in the shell, the shell is provided with a heat exchange cavity, and the shell is provided with a circulation inlet and a circulation outlet which are communicated with the heat exchange cavity. The controller is provided with a heat exchange cavity, the heating piece is used for heating a heat exchange medium in the heat exchange cavity, the compressor and the shell are fixed to the two opposite sides of the controller respectively, the compressor and the heating piece are in communication connection with the controller, the controller is provided with an installation cavity, and a plurality of IGBTs are arranged in the installation cavity and attached to the cavity wall of the side, close to the shell, of the installation cavity. The heat management integrated device provided by the utility model can carry out reliable, uniform and stable heat dissipation on the IGBT in the controller on the basis of ensuring the integrated design of the compressor, the heater and the controller.

Description

Technical Field

[0001] The utility model relates to the technical field of thermal management, in particular to a thermal management integrated device. Background Art

[0002] In the vehicle temperature control system, the cooling system and the heating system both play a very important role. At present, the vehicle thermal management system includes components such as compressors, heaters, and controllers. The controller is used to control the cooling of the compressor and the heating of the heater, thereby realizing thermal management control of the vehicle as needed.

[0003] In the prior art, in order to achieve structural integration, some thermal management devices integrate the heat dissipation of the compressor, heater, and controller together. Specifically, a number of IGBTs are generally provided in the controller. IGBT stands for Insulate-Gate Bipolar Transistor, which means insulated gate bipolar transistor in Chinese. It is a composite fully controlled voltage-driven power semiconductor device composed of a bipolar transistor and an insulated gate field effect transistor. IGBT is the core device for energy conversion and transmission, also known as the "CPU" of power electronic devices, and is used in converter systems with a DC voltage of 600V and above, such as rail transportation, smart grids, aerospace, electric vehicles, and new energy equipment. The function of IGBT is to convert AC and DC, and IGBT also undertakes the function of high and low voltage conversion. Generally speaking, the number of IGBTs is determined according to the required power. IGBT has a large working power consumption and a high heat generation, and its heat dissipation problem needs to be considered during design.

[0004] Some thermal management integrated devices in the prior art refer to Figure 1As shown, the compressor 1' and the heating component 2' are respectively fixed on the opposite sides of the controller 3', and the IGBT 31' is attached to the inner wall of the mounting cavity 301' of the controller 3' close to the side of the compressor 1', and the heat is dissipated by the low-temperature refrigerant sucked in by the compressor 1'. However, such an arrangement also has certain defects. First, affected by factors such as the internal structure of the compressor 1', the refrigerant gas flow field will be uneven, and the cooling effect of the IGBT 31' will be greatly affected by the working conditions. When the compressor 1' inhales a high flow rate of low-temperature refrigerant, the refrigerant flow rate is large, and the heat exchange between the IGBT 31' and the low-temperature refrigerant is more sufficient; but when the inhaled refrigerant flow rate is low, the disadvantage of the uneven refrigerant gas flow field will be magnified, which may cause some IGBT 31' to be insufficiently in contact with the low-temperature refrigerant and cannot be fully cooled. The heat exchange effects of each IGBT31' are different, resulting in temperature differences, uneven temperatures and heat exchange efficiencies, and some IGBT31's with low heat exchange efficiency are at risk of overheating. In addition, the reliability of IGBT31's heat dissipation by inhaling low-temperature refrigerant through compressor 1' is low. The pump body inside compressor 1' is a wearable part, and there is a certain possibility of failure after long-term operation. Once compressor 1' fails or stops, it cannot inhale low-temperature refrigerant, and IGBT31' cannot effectively dissipate heat, and there is an immediate risk of high-temperature overheating and damage. Utility Model Content

[0005] The utility model aims to provide a thermal management integrated device, which can reliably, uniformly and stably dissipate heat for the IGBT in the controller on the basis of ensuring the integrated design of the compressor, the heater and the controller.

[0006] To achieve this purpose, the utility model adopts the following technical solutions:

[0007] A thermal management integrated device includes a compressor, a heating component and a controller; wherein:

[0008] The heating assembly comprises a shell and a heating element arranged in the shell, the shell has a heat exchange cavity, the shell is provided with a circulation inlet and a circulation outlet connected to the heat exchange cavity, and the heating element is used to heat the heat exchange medium in the heat exchange cavity;

[0009] The controller includes a shell portion and a control body portion, the shell portion has an installation cavity, the control body portion is arranged in the installation cavity, the compressor and the shell are respectively fixed on opposite sides of the shell portion, and the compressor and the heating element are respectively communicatively connected with the control body portion; the control body portion includes a plurality of IGBTs, and the plurality of IGBTs are attached to the cavity wall of the installation cavity close to the side of the shell.

[0010] Preferably, a heat-conducting layer is sandwiched between the cavity wall of the installation cavity and the outer shell.

[0011] Preferably, it further comprises a monitoring component, wherein the monitoring component is used to detect the operation of the circulation pump;

[0012] When the circulating pump works normally, the circulating pump circulates the heat exchange medium into the heat exchange cavity;

[0013] The control body is suitable for cutting off power when the monitoring component detects that the circulation pump is working abnormally.

[0014] Preferably, it further comprises an alarm module communicatively connected to the controller;

[0015] The controller is suitable for controlling the alarm module to sound an alarm when the monitoring component detects that the circulation pump is working abnormally.

[0016] Preferably, the outer shell includes a shell body and a shell cover, a first partition is provided in the shell body, the first partition and the shell body together form the heat exchange chamber, the shell cover is provided on the shell body, the shell body, the shell cover and the first partition together form a accommodating chamber, and the heating element is provided in the accommodating chamber.

[0017] Preferably, the shell body has two cavity walls arranged opposite to each other, each of the cavity walls is provided with a plurality of first guide plates at intervals, the plurality of first guide plates on the two cavity walls are alternately arranged, the heat exchange cavity and the plurality of first guide plates together form a first heat exchange channel arranged in an S-shaped bend, and the circulation inlet and the circulation outlet are respectively connected to the opposite ends of the first heat exchange channel.

[0018] Preferably, the heat exchange chamber includes a first heat exchange sub-chamber and a second heat exchange sub-chamber, the heating element is placed between the first heat exchange sub-chamber and the second heat exchange sub-chamber, one of the circulation inlet and the circulation outlet is connected to the first heat exchange sub-chamber, and the other is connected to the second heat exchange sub-chamber, and the first heat exchange sub-chamber and the second heat exchange sub-chamber are connected through a connecting channel.

[0019] Preferably, the outer shell includes a first sub-shell portion and a second sub-shell portion, the first sub-shell portion is covered on the second sub-shell portion to form an inner cavity, a second partition is provided in the first sub-shell portion, a third partition is provided in the second sub-shell portion, the second partition and the third partition divide the inner cavity into the first heat exchange sub-cavity and the second heat exchange sub-cavity, and the heating element is sandwiched between the second partition and the third partition.

[0020] Preferably, the first sub-shell portion is provided with a plurality of second guide plates at intervals on two first cavity walls opposite to the first heat exchange cavity, the plurality of second guide plates on the two first cavity walls are alternately arranged, and the first heat exchange cavity and the plurality of second guide plates together form a second heat exchange flow channel arranged in an S-shaped bend;

[0021] The second sub-shell portion is provided with a plurality of third guide plates at intervals on two second cavity walls opposite to the second heat exchange cavity, the plurality of third guide plates on the two second cavity walls are alternately arranged, and the second heat exchange cavity and the plurality of third guide plates together form a third heat exchange flow channel arranged in an S-shaped bend;

[0022] The first end of the second heat exchange channel is connected to the circulation inlet, the second end of the second heat exchange channel is connected to the first end of the third heat exchange channel through the connecting channel, and the second end of the third heat exchange channel is connected to the circulation outlet.

[0023] Preferably, the heating element comprises a printed circuit and insulating films provided on opposite sides of the printed circuit, and the printed circuit is communicatively connected to the controller.

[0024] Beneficial effects:

[0025] The utility model provides a thermal management integrated device, wherein the compressor and the housing are respectively fixed on opposite sides of the controller, and the IGBT in the controller is attached to the cavity wall of the controller installation cavity close to the housing. When the liquid heat exchange medium is circulated in the heat exchange cavity, the cooling medium in the heat exchange cavity cools the IGBT through the housing and the cavity wall of the controller installation cavity. The heat dissipation and cooling of the IGBT by the circulating heat exchange medium can make the temperature of each IGBT uniform, and the liquid heat exchange medium does not have an uneven flow field, so that each IGBT can achieve uniform and stable heat dissipation. Compared with the compressor, the circulation pump used to drive the circulation of the heat exchange medium has a lower probability of failure, is not easy to be damaged, and can also ensure the reliability of IGBT cooling. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of a thermal management integrated device provided by the prior art with a partial cross-section;

[0027] Figure 2 It is a schematic diagram of the structure of the thermal management integrated device provided by the utility model with a partial cross-section;

[0028] Figure 3 It is an exploded schematic diagram of the thermal management integrated device provided by the utility model;

[0029] Figure 4 It is a schematic diagram of the internal structure of a heating element provided by an embodiment of the utility model;

[0030] Figure 5 is a structural schematic diagram of a heating element provided by another embodiment of the utility model;

[0031] Figure 6 It is a schematic diagram of the internal structure of a portion of a heating element provided by another embodiment of the utility model;

[0032] Figure 7 It is a schematic diagram of the internal structure of another part of the heating element provided by another embodiment of the utility model;

[0033] Figure 8 is an exploded schematic diagram of a heating element provided in another embodiment of the utility model;

[0034] Fig. 9 It is an exploded schematic diagram of the heating element provided by the utility model.

[0035] In the figure:

[0036] 1', compressor; 2', heating component; 3', controller; 301', installation cavity; 31', IGBT;

[0037] 1. Compressor; 11. Air intake hole; 12. Air exhaust hole;

[0038] 2. Heating assembly; 21. Shell; 2101. Circulation inlet; 2102. Circulation outlet; 211. Shell body; 2111. First guide plate; 21111. Fourth connection hole; 2112. First heat exchange channel; 2113. First support boss; 2114. First partition; 21141. Third connection hole; 212. Shell cover; 2121. First connection hole; 213. First shell part; 2131. Second support boss; 2132. Second partition; 21321. Sixth connection hole; 2133. First flow channel; 2134. First annular groove; 2135. First Second guide plate; 21351, fifth connecting hole; 2136, second heat exchange flow channel; 214, second shell portion; 2141, third supporting boss; 2142, third partition plate; 21421, seventh connecting hole; 2143, second flow channel; 2144, second annular embedded groove; 2145, third guide plate; 21451, eighth connecting hole; 2146, third heat exchange flow channel; 22, heating element; 221, printed circuit; 2211, second connecting hole; 222, insulating film; 23, first connecting element; 24, first sealing ring; 25, second sealing ring; 26, third sealing ring;

[0039] 3. Controller; 301. Mounting cavity; 31. Housing; 32. IGBT. DETAILED DESCRIPTION

[0040] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0041] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0042] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0043] In the description of this embodiment, the terms "upper", "lower", "right", etc., are based on the directions or positions shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0044] This embodiment provides a thermal management integrated device. Figures 2 to 4 As shown, the thermal management integrated device includes a compressor 1, a heating component 2 and a controller 3. The heating component 2 includes a shell 21 and a heating element 22 disposed in the shell 21. The shell 21 has a heat exchange cavity. The shell 21 is provided with a circulation inlet 2101 and a circulation outlet 2102 connected to the heat exchange cavity. The heating element 22 is used to heat the heat exchange medium in the heat exchange cavity.

[0045] The controller 3 includes a housing 31 and a control body. The housing 31 has an installation cavity 301. The control body is arranged in the installation cavity 301. The compressor 1 and the housing 21 are respectively fixed on opposite sides of the housing 31. The compressor 1 and the heating element 22 are respectively connected to the control body for communication. The control body includes a plurality of IGBTs 32, which are attached to the cavity wall of the installation cavity 301 close to the housing 21.

[0046] In this embodiment, IGBT32 is attached to the cavity wall of the installation cavity 301 of the controller 3 near the housing 21. When the liquid heat exchange medium is circulated in the heat exchange cavity, the cooling medium in the heat exchange cavity cools the IGBT32 through the housing 21 and the cavity wall of the installation cavity 301 of the controller 3. The heat dissipation and cooling of the IGBT32 by the circulating heat exchange medium can make the temperature of each IGBT32 uniform, and the liquid heat exchange medium does not have an uneven flow field, so that each IGBT32 can achieve uniform and stable heat dissipation. Compared with the compressor 1, the circulation pump used to drive the circulation of the heat exchange medium has a lower probability of failure and is not easy to be damaged, and can also ensure the reliability of cooling the IGBT32.

[0047] In this embodiment, the IGBT 32 is communicatively connected with the compressor 1 and the heating component 2 .

[0048] In this embodiment, the heat exchange medium is set as a fluid medium. Preferably, the heat exchange medium is set as water.

[0049] Specifically, when the heating element 22 needs to be heated, the vehicle control unit transmits a signal to the controller 3, and the controller 3 controls the heating element 22 to heat. The low-temperature heat exchange medium flows into the heat exchange flow channel from the circulation inlet 2101, and the heating element 22 generates heat to heat the heat exchange medium in the heat exchange flow channel. After absorbing the heat, the heat exchange medium flows through the heat exchange flow channel and flows out through the circulation outlet 2102 and is introduced into the vehicle's heating system. After heat exchange in the heating system, it returns to the circulation inlet 2101, forming a complete cycle to achieve the heating function.

[0050] In this embodiment, the controller 3 can control the operation of the compressor 1 alone to realize the refrigeration cycle; can control the operation of the heating element 22 alone to realize the heating function; or can control the operation of the compressor 1 and the heating element 22 at the same time to perform heating and refrigeration cycles at the same time.

[0051] Optionally, the compressor 1 includes an air intake hole 11 and an air discharge hole 12 arranged at intervals along the same side of the compressor 1, and the air discharge hole 12 is arranged on a side away from the controller 3 compared to the air intake hole 11. Optionally, the compressor 1 can be a rotor compressor 1, a swash plate compressor 1, a scroll compressor 1 or a piston compressor 1, etc.

[0052] In this embodiment, a heat conducting layer is sandwiched between the cavity wall of the mounting cavity 301 and the housing 21. Specifically, the heat conducting layer can be configured as thermal conductive silicone grease, which can enhance the heat exchange efficiency, ensure heat transfer between the mounting cavity 301 and the heat exchange cavity, and further achieve reliable cooling of the IGBT 32.

[0053] Furthermore, the thermal management integrated device also includes a monitoring component (not shown), which is used to detect the operation of the circulation pump. When the circulation pump is working normally, the circulation pump circulates the heat exchange medium into the heat exchange chamber; the control body is suitable for cutting off the power when the monitoring component detects that the circulation pump is working abnormally, so that IGBT32 stops working. Specifically, when the circulation pump is working abnormally, the circulation flow of the heat exchange medium is also affected accordingly, so that reliable cooling cannot be provided for IGBT32. By setting up a monitoring component, when the detection component detects that the circulation pump is working abnormally, it communicates with the control body in real time, so that the control body is powered off in time, that is, IGBT32 is powered off. Thereby avoiding the situation where IGBT32 continues to work and burns out when it cannot be effectively cooled.

[0054] Optionally, the monitoring component may be a current sensor for monitoring the current of the normal operation of the circulation pump, or a voltage sensor for monitoring the current of the normal operation of the circulation pump, or other inductive monitoring elements, which are not limited in detail herein.

[0055] Furthermore, the thermal management integrated device also includes an alarm module that is communicatively connected to the control body. The control body is adapted to control the alarm module to sound an alarm when the monitoring component detects that the circulation pump is working abnormally. Specifically, by setting the alarm module, the control body promptly controls the alarm module to sound an alarm when receiving abnormal working of the circulation pump, and then promptly informs the relevant operators to promptly inspect and repair the circulation pump to avoid affecting the normal working of the thermal management integrated device.

[0056] Optionally, the alarm module can be configured as an indicator light and / or a buzzer.

[0057] As an optional implementation, refer to Figures 2 to 4As shown, the shell 21 includes a shell body 211 and a shell cover 212, a first baffle 2114 is provided in the shell body 211, the first baffle 2114 and the shell body 211 together form a heat exchange cavity, the shell cover 212 is covered on the shell body 211, the shell body 211, the shell cover 212 and the first baffle 2114 together form a receiving cavity, and the heating element 22 is provided in the receiving cavity. Specifically, the shell 21 is set to a structure that can be opened and closed by the shell body 211 and the shell cover 212, so as to facilitate regular cleaning of the heat exchange cavity. By providing the first baffle 2114, the shell body 211 and the shell cover 212 can form a heat exchange cavity and a receiving cavity. Specifically, the inner peripheral wall of the shell body 211 is provided with a first supporting boss 2113, and the first baffle 2114 is supported on the first supporting boss 2113. By providing the first supporting boss 2113, it is convenient to reliably support the first baffle 2114.

[0058] Furthermore, a first sealing ring 24 is provided between the shell body 211 and the heat exchange baffle. The provision of the first sealing ring 24 can effectively block the gap between the shell body 211 and the first baffle 2114, prevent the heat exchange medium in the heat exchange cavity from leaking out, and ensure reliable sealing.

[0059] Further, the shell body 211 has two cavity walls arranged opposite to each other, and a plurality of first flow guide plates 2111 are arranged at intervals on each cavity wall, and the plurality of first flow guide plates 2111 on the two cavity walls are arranged alternately and interspersed, and the heat exchange cavity and the plurality of first flow guide plates 2111 jointly form a first heat exchange flow channel 2112 arranged in an S-shaped bend, and the circulation inlet 2101 and the circulation outlet 2102 are respectively connected to the opposite ends of the first heat exchange flow channel 2112. Specifically, by setting the first flow guide plate 2111, the heat exchange cavity and the plurality of first flow guide plates 2111 jointly form a first heat exchange flow channel 2112 arranged in an S-shaped bend, and the external heat exchange medium can enter the first heat exchange flow channel 2112 through the circulation inlet 2101, and flow out through the circulation outlet 2102 after flowing through the first heat exchange flow channel 2112, so as to circulate, and the setting of the first heat exchange flow channel 2112 can effectively extend the flow path of the heat exchange medium, so that the heat exchange medium can fully exchange heat in the heat exchange cavity, and ensure the heating effect.

[0060] Furthermore, the first guide plate 2111 is integrally formed with the shell body 211. With such a configuration, the connecting components for separate assembly between the first guide plate 2111 and the shell body 211 can be omitted, and the production and assembly time can be saved.

[0061] Furthermore, the heating component 2 also includes a first connecting member 23, the shell cover 212 is provided with a first connecting hole 2121, the heating member 22 is provided with a second connecting hole 2211, the first partition plate 2114 is provided with a third connecting hole 21141, and the first guide plate 2111 is provided with a fourth connecting hole 21111. The first connecting member 23 passes through the first connecting hole 2121, the second connecting hole 2211, the third connecting hole 21141 and the fourth connecting hole 21111 and is fixedly connected.

[0062] In this embodiment, the first connection hole 2121 , the second connection hole 2211 , the third connection hole 21141 , and the fourth connection hole 21111 are disposed in a one-to-one correspondence.

[0063] Specifically, by providing the first connecting member 23, the shell body 211 and the shell cover 212 can be reliably fixed after the shell body 211 and the shell cover 212 are covered. The fourth connecting hole 21111 is provided on the first guide plate 2111, which can make more full use of the space of the first guide plate 2111 to open holes, avoid opening holes at other positions of the shell body 211 to occupy the area of ​​the first heat exchange channel 2112, make the structural layout reasonable, and do not affect the flow path of the heat exchange medium. In addition, opening the fourth connecting hole 21111 on the first guide plate 2111 can also balance the force and reduce the deformation effect of the larger pressure in the first heat exchange channel 2112 on the shell cover 212 and the first partition plate 2114.

[0064] Optionally, the first connecting member 23 is a bolt, and the fourth connecting hole 21111 is correspondingly a threaded hole. Specifically, the bolt passes through the first connecting hole 2121, the second connecting hole 2211, the third connecting hole 21141 and the fourth connecting hole 21111 and is threadedly connected, which has a simple structure and is easy to install.

[0065] As an optional implementation, refer to Figures 5 to 8 As shown, the heat exchange chamber includes a first heat exchange sub-chamber and a second heat exchange sub-chamber, the heating element 22 is placed between the first heat exchange sub-chamber and the second heat exchange sub-chamber, one of the circulation inlet 2101 and the circulation outlet 2102 is connected to the first heat exchange sub-chamber, and the other is connected to the second heat exchange sub-chamber, and the first heat exchange sub-chamber and the second heat exchange sub-chamber are connected through a connecting channel.

[0066] Specifically, the circulation inlet 2101 is connected to the first heat exchange chamber, and the circulation outlet 2102 is connected to the second heat exchange chamber. The connecting flow channel is arranged on the shell body 211. The heat exchange medium enters the first heat exchange chamber from the circulation inlet 2101, and flows through the first heat exchange chamber, the connecting flow channel, the second heat exchange chamber in sequence to be discharged from the circulation outlet 2102. The heating element 22 is placed between the first heat exchange chamber and the second heat exchange chamber, so that the opposite sides of the heating element 22 can heat the first heat exchange chamber and the second heat exchange chamber at the same time, further increasing the effective heat exchange area of ​​the heating element 22. The heat exchange medium fully absorbs and carries the heat released by the heating element 22 during the flow process, and can further give full play to the heating effect of the heating element 22.

[0067] In addition, placing the heating element 22 between the first heat exchange chamber and the second heat exchange chamber, and filling the first heat exchange chamber and the second heat exchange chamber with heat exchange medium can adaptively balance the pressure on both sides of the heating element 22 to prevent deformation of the heating element 22 and surrounding components caused by excessive pressure on one side of the first heat exchange chamber 2111 or the second heat exchange chamber 2121.

[0068] Further, the housing 21 includes a first sub-shell portion 213 and a second sub-shell portion 214, the first sub-shell portion 213 is covered on the second sub-shell portion 214 to form an inner cavity, a second partition plate 2132 is provided in the first sub-shell portion 213, a third partition plate 2142 is provided in the second sub-shell portion 214, the second partition plate 2132 and the third partition plate 2142 separate the inner cavity into a first heat exchange sub-cavity and a second heat exchange sub-cavity, and the heating element 22 is sandwiched between the second partition plate 2132 and the third partition plate 2142. Specifically, the second partition plate 2132 and the third partition plate 2142 can form a first heat exchange cavity and a second heat exchange cavity that are independent of each other, and the second partition plate 2132 and the third partition plate 2142 can jointly clamp and fix the heating element 22 disposed between the first heat exchange sub-cavity and the second heat exchange sub-cavity, and the structure is stable and reliable.

[0069] Furthermore, the inner circumferential wall of the first sub-shell portion 213 is provided with a second supporting boss 2131, the second sub-shell portion 214 is provided with a third supporting boss 2141, the side end surface of the second partition 2132 facing away from the third partition 2142 is abutted against the second supporting boss 2131, and the side end surface of the third partition 2142 facing away from the second partition 2132 is abutted against the third supporting boss 2141.

[0070] Specifically, the heat emitted by the heating element 22 can be transferred to the first heat exchange chamber through the second partition 2132, and the heat emitted by the heating element 22 can be transferred to the second heat exchange chamber through the third partition 2142. By providing the second supporting boss 2131 and the third supporting boss 2141, the second partition 2132 is limitedly abutted against the second supporting boss 2131 when placed in the first sub-shell portion 213, and the third partition 2142 is limitedly abutted against the third supporting boss 2141 when placed in the second sub-shell portion 214, thereby effectively ensuring the reliability and stability of the installation of the second partition 2132 and the third partition 2142.

[0071] Specifically, a second sealing ring 25 is provided between the second supporting boss 2131 and the second partition plate 2132, and between the third supporting boss 2141 and the third partition plate 2142. Specifically, the provision of the second sealing ring 25 can effectively block the gap between the second supporting boss 2131 and the second partition plate 2132, and between the third supporting boss 2141 and the third partition plate 2142, and prevent the leakage of heat exchange medium between the second supporting boss 2131 and the second partition plate 2132, and between the third supporting boss 2141 and the third partition plate 2142.

[0072] Optionally, the material of the second sealing ring 25 is set to rubber.

[0073] Specifically, the first sub-shell portion 213 is provided with a first branch flow channel 2133, and the second sub-shell portion 214 is provided with a second branch flow channel 2143. The first branch flow channel 2133 and the second branch flow channel 2143 are correspondingly connected and jointly form a connecting flow channel. Specifically, when the first sub-shell portion 213 is covered on the second sub-shell portion 214, the end surface of the first branch flow channel 2133 facing the second branch flow channel 2143 and the end surface of the second branch flow channel 2143 facing the first branch flow channel 2133 are in a directly opposite and connected position and fit each other. The first branch flow channel 2133 and the second branch flow channel 2143 jointly form a connecting flow channel, and the heat exchange medium in the first heat exchange sub-chamber enters the second heat exchange sub-chamber through the first branch flow channel 2133 and the second branch flow channel 2143 in sequence.

[0074] In this embodiment, a third sealing ring 26 is provided between the first branch channel 2133 and the second branch channel 2143. A first annular embedding groove 2134 is provided on the end surface of the first branch channel 2133 facing the second branch channel 2143, and a second annular embedding groove 2144 is provided on the end surface of the second branch channel 2143 facing the first branch channel 2133. The first shell portion 213 and the second shell portion 214 are overlapped, so that the first annular embedding groove 2134 and the second annular embedding groove 2144 together form a sealing embedding groove, and the third sealing ring 26 is provided in the sealing embedding groove. By providing the third sealing ring 26, the gap at the junction of the first branch channel 2133 and the second branch channel 2143 can be effectively blocked to prevent leakage of heat exchange medium at the junction of the first branch channel 2133 and the second branch channel 2143.

[0075] Optionally, the material of the third sealing ring 26 is set to rubber.

[0076] Further, the first sub-shell part 213 is provided with a plurality of second guide plates 2135 at intervals on two first cavity walls opposite to the first heat exchange sub-cavity, and the plurality of second guide plates 2135 on the two first cavity walls are alternately interspersed, and the first heat exchange sub-cavity and the plurality of second guide plates 2135 together form a second heat exchange flow channel 2136 with an S-shaped bend. The second sub-shell part 214 is provided with a plurality of third guide plates 2145 at intervals on two second cavity walls opposite to the second heat exchange sub-cavity, and the plurality of third guide plates 2145 on the two second cavity walls are alternately interspersed, and the second heat exchange sub-cavity and the plurality of third guide plates 2145 together form a third heat exchange flow channel 2146 with an S-shaped bend. The first end of the second heat exchange flow channel 2136 is connected to the circulation inlet 2101, the second end of the second heat exchange flow channel 2136 is connected to the first end of the third heat exchange flow channel 2146 through the connecting flow channel, and the second end of the third heat exchange flow channel 2146 is connected to the circulation outlet 2102.

[0077] Specifically, the S-shaped second heat exchange channel 2136 and the third heat exchange channel 2146 can effectively extend the flow path of the heat exchange medium in the housing 21. Specifically, the heat exchange medium flows through the circulation inlet 2101, the second heat exchange channel 2136, the connecting channel, the third heat exchange channel 2146 and the circulation outlet 2102 in sequence, further ensuring that the heat exchange medium fully exchanges heat in the first heat exchange sub-chamber and the second heat exchange sub-chamber, thereby ensuring the heating effect.

[0078] In this embodiment, the second guide plate 2135 is integrally formed with the first split shell portion 213, and the third guide plate 2145 is integrally formed with the second split shell portion 214. This configuration can omit the connecting components for separate assembly between the second guide plate 2135 and the first split shell portion 213 and the third guide plate 2145 and the second split shell portion 214, and saves production and assembly time.

[0079] Further, the heating element 22 in this embodiment further includes a second connecting member (not shown). The second guide plate 2135 is provided with a fifth connecting hole 21351, the second partition plate 2132 is provided with a sixth connecting hole 21321, the second connecting hole 2211, the third partition plate 2142 is provided with a seventh connecting hole 21421, the third guide plate 2145 is provided with an eighth connecting hole 21451, and the fifth connecting hole 21351, the sixth connecting hole 21321, the second connecting hole 2211, the seventh connecting hole 21421 and the eighth connecting hole 21451 are fixedly connected by the second connecting member.

[0080] In this embodiment, the fifth connection hole 21351 , the sixth connection hole 21321 , the second connection hole 2211 , the seventh connection hole 21421 and the eighth connection hole 21451 are arranged in a one-to-one correspondence.

[0081] By providing the second connecting member, after the first sub-shell portion 213 and the second sub-shell portion 214 are covered, the first sub-shell portion 213, the second sub-shell portion 214, the second partition plate 2132, the third partition plate 2142 and the heating element 22 can be reliably fixed. The fifth connecting hole 21351 is opened on the second guide plate 2135, and the eighth connecting hole 21451 is opened on the third guide plate 2145, which can make full use of the opening of the second guide plate 2135 and the third guide plate 2145, avoid opening holes at other positions of the first sub-shell portion 213 and the second sub-shell portion 214, avoid crowding out the space of the first heat exchange channel 2112 and the second heat exchange channel 2136, and do not affect the flow path of the heat exchange medium. In addition, the layout positions of the fifth connecting hole 21351 and the sixth connecting hole 21321 can also cooperate with the first heat exchange sub-chamber and the second heat exchange sub-chamber after the second connecting piece is installed, so as to further balance the force and prevent the deformation of the heating element 22, the second partition plate 2132 or the third partition plate 2142 caused by the high pressure on one side of the first heat exchange sub-chamber or the second heat exchange sub-chamber.

[0082] As an optional embodiment, the connecting member is configured as a bolt, and the eighth connecting hole 21451 is configured as a threaded hole. The bolt passes through the fifth connecting hole 21351, the sixth connecting hole 21321, the second connecting hole 2211, the seventh connecting hole 21421 and the eighth connecting hole 21451 and is threadedly connected, which has a simple structure and is easy to install.

[0083] In this embodiment, refer to Fig. 9 As shown, the heating element 22 includes a printed circuit 221 and an insulating film 222 disposed on opposite sides of the printed circuit 221, and the printed circuit 221 is communicatively connected with the controller 3. Optionally, the insulating film 222 can be made of a mixture of CaO, Al2O3, SiO2 or equivalent materials. The sound quality circuit can be made of a mixture of Ag, Pd and glass ceramics or equivalent materials.

[0084] It is understandable that for connection methods not explicitly described in the text, common connection methods such as threaded connection, welding or bonding can be selected according to needs.

[0085] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.

Claims

1. A thermal management integrated device, characterized in that: It comprises a compressor (1), a heating component (2) and a controller (3); wherein: The heating component (2) comprises a shell (21) and a heating element (22) arranged in the shell (21), the shell (21) having a heat exchange cavity, the shell (21) having a circulation inlet (2101) and a circulation outlet (2102) connected to the heat exchange cavity, and the heating element (22) is used to heat the heat exchange medium in the heat exchange cavity; The controller (3) comprises a housing (31) and a control body, the housing (31) having an installation cavity (301), the control body being arranged in the installation cavity (301), the compressor (1) and the housing (21) being respectively fixed on opposite sides of the housing (31), and the compressor (1) and the heating element (22) being respectively connected to the control body for communication; The control body portion comprises a plurality of IGBTs (32), and the plurality of IGBTs (32) are attached to a cavity wall of the installation cavity (301) close to a side of the housing (21).

2. The thermal management integrated device according to claim 1, characterized in that: A heat-conducting layer is sandwiched between the cavity wall of the installation cavity (301) and the outer shell (21).

3. The thermal management integrated device according to claim 1, characterized in that: Also included is a monitoring component, which is used to detect the operation of the circulation pump; When the circulating pump works normally, the circulating pump circulates the heat exchange medium into the heat exchange cavity; The control body is suitable for cutting off power when the monitoring component detects that the circulation pump is working abnormally.

4. The thermal management integrated device according to claim 3, characterized in that: Also included is an alarm module communicatively connected to the controller (3); The controller (3) is suitable for controlling the alarm module to sound an alarm when the monitoring component detects that the circulation pump is working abnormally.

5. The thermal management integrated device according to claim 1, characterized in that: The outer shell (21) comprises a shell body (211) and a shell cover (212); a first partition plate (2114) is provided in the shell body (211); the first partition plate (2114) and the shell body (211) together form the heat exchange chamber; the shell cover (212) is covered on the shell body (211); the shell body (211), the shell cover (212) and the first partition plate (2114) together form a receiving chamber; the heating element (22) is provided in the receiving chamber.

6. The thermal management integrated device according to claim 5, characterized in that: The shell body (211) has two cavity walls arranged opposite to each other, and a plurality of first guide plates (2111) are arranged on each cavity wall at intervals. The plurality of first guide plates (2111) on the two cavity walls are arranged alternately and interspersed. The heat exchange cavity and the plurality of first guide plates (2111) together form a first heat exchange channel (2112) arranged in an S-shaped bend. The circulation inlet (2101) and the circulation outlet (2102) are respectively connected to opposite ends of the first heat exchange channel (2112).

7. The thermal management integrated device according to claim 1, characterized in that: The heat exchange chamber comprises a first heat exchange sub-chamber and a second heat exchange sub-chamber, the heating element (22) is disposed between the first heat exchange sub-chamber and the second heat exchange sub-chamber, one of the circulation inlet (2101) and the circulation outlet (2102) is connected to the first heat exchange sub-chamber, and the other is connected to the second heat exchange sub-chamber, and the first heat exchange sub-chamber and the second heat exchange sub-chamber are connected via a connecting channel.

8. The thermal management integrated device according to claim 7, characterized in that: The outer shell (21) comprises a first sub-shell portion (213) and a second sub-shell portion (214); the first sub-shell portion (213) is covered on the second sub-shell portion (214) to form an inner cavity; a second partition plate (2132) is provided in the first sub-shell portion (213); a third partition plate (2142) is provided in the second sub-shell portion (214); the second partition plate (2132) and the third partition plate (2142) divide the inner cavity into the first heat exchange sub-chamber and the second heat exchange sub-chamber; the heating element (22) is sandwiched between the second partition plate (2132) and the third partition plate (2142).

9. The thermal management integrated device according to claim 8, characterized in that: The first sub-shell portion (213) is provided with a plurality of second guide plates (2135) at intervals on two first cavity walls opposite to the first heat exchange sub-cavity, the plurality of second guide plates (2135) on the two first cavity walls are alternately arranged, and the first heat exchange sub-cavity and the plurality of second guide plates (2135) together form a second heat exchange flow channel (2136) arranged in an S-shaped bend; The second sub-shell portion (214) is provided with a plurality of third guide plates (2145) at intervals on two second cavity walls opposite to the second heat exchange cavity, the plurality of third guide plates (2145) on the two second cavity walls are alternately arranged, and the second heat exchange cavity and the plurality of third guide plates (2145) together form a third heat exchange flow channel (2146) arranged in an S-shaped bend; The first end of the second heat exchange channel (2136) is connected to the circulation inlet (2101), the second end of the second heat exchange channel (2136) is connected to the first end of the third heat exchange channel (2146) through the connecting channel, and the second end of the third heat exchange channel (2146) is connected to the circulation outlet (2102).

10. The thermal management integrated device according to claim 1, characterized in that: The heating element (22) comprises a printed circuit (221) and insulating films (222) provided on opposite sides of the printed circuit (221); the printed circuit (221) is communicatively connected to the controller (3).

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