Reformer for preparing methanol from coke oven gas

By designing the flip and rolling mechanism in the coke oven, the problem of insufficient heating uniformity of coke coal is solved, and the uniformity of coke coal heating in the coke oven is improved and the service life of coke oven is extended.

CN222574577UActive Publication Date: 2025-03-07QUJING DAWEI COKING GAS SUPPLY CO LTD
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Patent Information

Application Number
CN202420656910.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-03-07
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

When heating coking coal in a coke oven, the heating uniformity of the coke coal is insufficient, resulting in poor heating effect of the coke oven on coking coal.

Method used

A coke oven gas-made methanol conversion furnace is designed with a built-in flip mechanism and a rolling mechanism. The flip mechanism drives the vertical shaft to rotate through the motor, driving the box body to move up and down, generating vibration to flip coking coal; the rolling mechanism crushes large volumes of coking coal into small pieces through screen plates and press plates to improve heating uniformity.

Benefits of technology

Through flip and rolling treatment, coking coal constantly flips and chips during the heating process, which significantly improves the heating uniformity of coking coal and extends the service life of the coking oven.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of industry, in particular to a converter for preparing methanol from coke oven gas, which comprises a coke oven, the top of the coke oven is fixedly connected with a box body, and a turn-over mechanism is arranged in the coke oven; the turn-over mechanism comprises a sliding groove, a sliding block, a box body, a motor, a vertical shaft, a rotating disc, a trapezoid top block and a rolling wheel. The sliding grooves are formed in the inner walls of the left side and the right side of the coke oven, the sliding blocks are slidably connected into the sliding grooves, the box body is fixedly connected between the two sliding blocks, the motor is fixedly connected to the outer wall of the bottom of the coke oven, and the top output end of the motor penetrates through the inner end and the outer end of the outer wall of the bottom of the coke oven and is fixedly connected with the bottom end of the vertical shaft. The rotary table is fixedly connected to the middle of the vertical shaft, the vertical shaft is driven by the motor to rotate, and the vertical shaft rotates to drive the box body to move up and down and generate vibration to turn over coking coal in the box body, so that the coking coal can be turned over continuously in the heating process in the coke oven, and the heating uniformity of the coking coal is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of industry, in particular to a coke oven gas to methanol conversion furnace. Background Art

[0002] The so-called coal blending for coking is to evenly blend two or more types of coal in a certain proportion for coking. The blended coal is made into coke by high-temperature dry distillation in the coke oven. In the coke oven, the only coal that can be made into coke alone is coking coal, but due to the limited reserves of coking coal, it cannot meet the demand. In addition, during the coking process, the coke cake shrinks little and it is difficult to push the coke; in particular, during the coking process, coking coal generates a large expansion pressure, which has a great damage to the coke oven body; coking coal has a low volatile content, and the yield of coal gas and chemical products is also low. Therefore, using a variety of coals for coking can not only save high-quality coking coal and expand the resources of coking coal, but also make full use of the performance advantages of various coals to improve the quality of coke, and at the same time increase the yield of coking chemical products and the amount of coal gas generated, which is beneficial to the operation of the coke oven and prolonging the service life of the coke oven.

[0003] After searching, the Chinese patent publication number CN117358159A discloses a coke oven gas to methanol converter, including: a reaction tank assembly, the reaction tank assembly includes a tank body, a gas separation chamber, a connecting pipe, a diversion channel and a reaction chamber, the edge portion of the tank body is provided with a gas separation chamber, the middle portion of the tank body is provided with a reaction chamber, a plurality of diversion channels are provided between the reaction chamber and the gas separation chamber, the diversion channels are trumpet-shaped, the aperture of the diversion channels close to one end of the gas separation chamber is larger than the aperture close to one end of the reaction chamber, a plurality of connecting pipes are provided on the periphery of the tank body, and the connecting pipes are connected with the gas separation chamber; a connecting frame assembly, the tank body is provided with a connecting frame assembly, the connecting frame assembly includes a connecting frame and a connecting channel, the connecting frame is provided with a connecting channel, and the connecting channel is connected with the connecting pipe; a heat transfer mechanism and a catalytic assembly are arranged in the reaction chamber, and a cooling box is provided at the bottom end of the reaction tank assembly. The above patent has the following shortcomings: although the patent is conducive to the coke reaction, during the heating of the coke, the coke is always placed statically at the bottom of the coke oven, which makes the heating uniformity of the coke oven to the coke need to be improved. In view of this, we propose a coke oven gas to methanol converter. Utility Model Content

[0004] The utility model aims to provide a coke oven gas to methanol converter to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A coke oven gas to methanol converter, comprising a coke oven, a box body is fixedly connected to the top of the coke oven, and a turning mechanism is arranged inside the coke oven;

[0007] The flipping mechanism includes a slide, a slider, a box body, a motor, a vertical shaft, a turntable, a trapezoidal top block, and a roller;

[0008] The slide groove is opened on the left and right inner walls of the coke oven, the slider is slidably connected inside the slide groove, the box body is fixedly connected between the two sliders, the motor is fixedly connected to the bottom outer wall of the coke oven, the top output end of the motor passes through the inner and outer ends of the bottom outer wall of the coke oven, and is fixedly connected to the bottom end of the vertical axis, the turntable is fixedly connected to the middle part of the vertical axis, the middle part of the vertical axis slides through the box body, and the movement of the slider is limited by setting the slide groove.

[0009] Preferably, the number of the trapezoidal top blocks and rollers is three, the three trapezoidal top blocks are fixedly connected to the top of the turntable and are evenly arranged in a circular sequence, and the three rollers are fixedly connected to the bottom of the box body and are evenly arranged in a circular sequence.

[0010] Preferably, a rolling mechanism is provided inside the box body, and the rolling mechanism includes a sieve plate, which is fixedly connected to the inside of the box body and is arranged in a shape of lower on the left and higher on the right. An inclined plate is fixedly connected to the bottom of the sieve plate and is arranged in a shape of higher on the left and higher on the right. By setting the sieve plate, a small volume of coke can be directly screened into the coke oven.

[0011] Preferably, a sliding rod is fixedly connected to the left inner wall of the box body, a movable plate is slidably passed through the middle of the sliding rod, a spring is sleeved on the outside of the sliding rod, the left end of the spring is fixedly connected to the left inner wall of the box body, the right end of the spring is fixedly connected to the movable plate, the top end of the vertical axis is fixedly connected to a cam, one side of the cam is slidably connected to the movable plate, and the movable plate is driven to return to its position by setting a spring.

[0012] Preferably, two groups of pressing plates are fixedly connected to the left inner wall of the box body and the left side of the movable plate, and are staggered.

[0013] Preferably, a furnace door is provided on the front of the coke oven, supporting legs are fixedly connected to both sides of the coke oven, and a viewing window is provided on the front of the box body.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The vertical axis is driven to rotate by a motor, and the vertical axis rotation drives the box body to move up and down, and generates vibration, so as to turn over the coking coal inside. In this way, the coking coal can be turned over continuously during the heating process in the coke oven, and the heating uniformity of the coking coal is improved.

[0016] The rotation of the cam drives the movable plate to move to the left, and the oversized coking coal is crushed into small pieces through the pressure plate. In this way, the large volume of coking coal can be crushed into small pieces, the volume difference between each coking coal block is reduced, and the heating uniformity of the coking coal is further improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a front structural sectional view of the utility model;

[0019] Figure 3 It is a schematic diagram of the flip mechanism area of ​​the front structural cross-sectional view of the utility model;

[0020] Figure 4 It is a schematic diagram of the rolling mechanism area of ​​the front structural cross-sectional view of the utility model.

[0021] In the figure: 1. coke oven; 2. box body; 3. turning mechanism; 4. rolling mechanism; 5. oven door; 6. window; 7. supporting leg; 31. slide groove; 32. slider; 33. box body; 34. motor; 35. vertical axis; 36. turntable; 37. trapezoidal top block; 38. roller; 41. sieve plate; 42. inclined plate; 43. slide rod; 44. movable plate; 45. spring; 46. cam; 47. pressure plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1

[0024] like Figure 1-3 As shown, a coke oven gas to methanol converter comprises a coke oven 1, a box body 2 is fixedly connected to the top of the coke oven 1, and a turning mechanism 3 is arranged inside the coke oven 1;

[0025] The flipping mechanism 3 includes a slide 31, a slider 32, a box body 33, a motor 34, a vertical shaft 35, a turntable 36, a trapezoidal top block 37, and a roller 38;

[0026] The slide groove 31 is opened on the inner wall on the left and right sides of the coke oven 1, the slider 32 is slidably connected to the inside of the slide groove 31, the box body 33 is fixedly connected between the two sliders 32, the motor 34 is fixedly connected to the bottom outer wall of the coke oven 1, the top output end of the motor 34 passes through the inner and outer ends of the bottom outer wall of the coke oven 1, and is fixedly connected to the bottom end of the vertical shaft 35, the turntable 36 is fixedly connected to the middle part of the vertical shaft 35, and the middle part of the vertical shaft 35 slides through the box body 33.

[0027] The sliding groove 31 is provided to limit the movement of the slider 32 .

[0028] There are three trapezoidal top blocks 37 and three rollers 38. The three trapezoidal top blocks 37 are fixedly connected to the top of the turntable 36 and are evenly arranged in a circular sequence. The three rollers 38 are fixedly connected to the bottom of the box body 33 and are evenly arranged in a circular sequence.

[0029] Specifically, the motor 34 drives the vertical shaft 35 to rotate, and the rotation of the vertical shaft 35 drives the box body 33 to move up and down, and generates vibration to turn over the coke inside.

[0030] Embodiment 2

[0031] like Figure 1-4 As shown, a rolling mechanism 4 is arranged inside the box body 2, and the rolling mechanism 4 includes a sieve plate 41, which is fixedly connected to the inside of the box body 2 and arranged in a shape of being lower on the left and higher on the right. An inclined plate 42 is fixedly connected to the bottom of the sieve plate 41 and arranged in a shape of being higher on the left and higher on the right.

[0032] By providing the screen plate 41 , small volumes of coke can be screened directly into the coke oven 1 .

[0033] A slide rod 43 is fixedly connected to the left inner wall of the box body 2, and a movable plate 44 is slidably penetrated through the middle of the slide rod 43. A spring 45 is sleeved on the outside of the slide rod 43. The left end of the spring 45 is fixedly connected to the left inner wall of the box body 2, and the right end of the spring 45 is fixedly connected to the movable plate 44. A cam 46 is fixedly connected to the top end of the vertical shaft 35, and one side of the cam 46 is slidably connected to the movable plate 44.

[0034] The spring 45 is provided to drive the movable plate 44 to return to its original position.

[0035] Two groups of pressing plates 47 are fixedly connected to the left inner wall of the box body 2 and the left side of the movable plate 44 and are arranged alternately.

[0036] The two sets of pressing plates 47 are driven by the cam 46 to move closer to each other, but a gap is still left between them, so that a large volume of coking coal can be crushed but the coking coal is prevented from being crushed too much.

[0037] A furnace door 5 is arranged on the front of the coke oven 1 , supporting legs 7 are fixedly connected to both sides of the coke oven 1 , and a viewing window 6 is arranged on the front of the box body 2 .

[0038] Specifically, the cam 46 rotates to drive the movable plate 44 to move to the left, and crushes the coking coal with too large volume into small pieces through the pressing plate 47.

[0039] The working principle of the utility model is as follows:

[0040] First, start the motor 34 to drive the vertical shaft 35 to rotate, and the rotation of the vertical shaft 35 drives the cam 46 to rotate. During the rotation of the cam 46, the movable plate 44 is pushed to the left, and the movable plate 44 moves to the left, driving the right pressure plate 47 to move to the left and compressing the spring 45. Then the spring 45 rebounds and drives the movable plate 44 to return. As a result, the movable plate 44 moves back and forth left and right, and at the same time, coking coal is put into the box body 2 and sieved through the sieve plate 41. The small volume of coking coal passes through the sieve plate 41 and directly falls into the box body 33 to avoid being pressed into smaller pieces by the pressure plate 47, while the large volume of coking coal is crushed into small pieces by the pressure plate 47 and then falls into the box body 33. The rotation of the vertical shaft 35 drives the turntable 36 to rotate, and the rotation of the turntable 36 drives the trapezoidal top block 37 to rotate. The trapezoidal top block 37 contacts the roller 38 while rotating and lifts it up. After the roller 38 is pushed to the bottom, it drives the box body 33 to move up and down, and generates vibration to turn over the heated coking coal in the box body 33.

[0041] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A coke oven gas to methanol converter, characterized in that: include: A coke oven (1), wherein a box body (2) is fixedly connected to the top of the coke oven (1), and a turning mechanism (3) is provided inside the coke oven (1); The flipping mechanism (3) comprises a slide groove (31), a slider (32), a box body (33), a motor (34), a vertical shaft (35), a rotating disk (36), a trapezoidal top block (37), and a roller (38); The slide groove (31) is provided on the left and right inner walls of the coke oven (1); the slider (32) is slidably connected inside the slide groove (31); the box body (33) is fixedly connected between the two sliders (32); the motor (34) is fixedly connected to the bottom outer wall of the coke oven (1); the top output end of the motor (34) passes through the inner and outer ends of the bottom outer wall of the coke oven (1) and is fixedly connected to the bottom end of the vertical shaft (35); the turntable (36) is fixedly connected to the middle part of the vertical shaft (35); and the middle part of the vertical shaft (35) slidably passes through the box body (33).

2. A coke oven gas to methanol converter according to claim 1, characterized in that: The number of the trapezoidal top blocks (37) and the rollers (38) is three. The three trapezoidal top blocks (37) are fixedly connected to the top of the turntable (36) and are evenly arranged in a circular sequence. The three rollers (38) are fixedly connected to the bottom of the box body (33) and are evenly arranged in a circular sequence.

3. The coke oven gas to methanol converter according to claim 1, characterized in that: A rolling mechanism (4) is arranged inside the box body (2), and the rolling mechanism (4) comprises a sieve plate (41). The sieve plate (41) is fixedly connected to the inside of the box body (2) and is arranged in a shape of being lower on the left and higher on the right. An inclined plate (42) is fixedly connected to the bottom of the sieve plate (41) and is arranged in a shape of being higher on the left and higher on the right.

4. A coke oven gas to methanol converter according to claim 3, characterized in that: A slide rod (43) is fixedly connected to the left inner wall of the box body (2), a movable plate (44) is slidably penetrated through the middle of the slide rod (43), a spring (45) is sleeved on the outside of the slide rod (43), the left end of the spring (45) is fixedly connected to the left inner wall of the box body (2), the right end of the spring (45) is fixedly connected to the movable plate (44), and a cam (46) is fixedly connected to the top end of the vertical shaft (35), and one side of the cam (46) is slidably connected to the movable plate (44).

5. A coke oven gas to methanol converter according to claim 4, characterized in that: Two groups of pressing plates (47) are fixedly connected to the left inner wall of the box body (2) and the left side of the movable plate (44), and are arranged in a staggered manner.

6. A coke oven gas to methanol converter according to claim 4, characterized in that: The coke oven (1) is provided with an oven door (5) on the front side, support legs (7) are fixedly connected to both sides of the coke oven (1), and the box body (2) is provided with a viewing window (6) on the front side.

Citation Information

Patent Citations

  • Reformer for preparing methanol from coke oven gas

    CN117358159A