Anti-toppling protection mechanism of medium-frequency smelting furnace

By designing an anti-tilt protection mechanism including supporting legs, connecting seats, rotating blocks, extension blocks, threaded rods, rubber bases and limiting grooves, the problem of dumping of medium-frequency smelting furnaces due to external forces is solved, and the effect of improving the stability and use safety of smelting furnaces is achieved.

CN222578869UActive Publication Date: 2025-03-07JIANGSU NASHIDA INDUCTION HEATING TECH CO LTD
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Patent Information

Application Number
CN202420968933.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-03-07
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing medium-frequency smelting furnaces are easily dumped due to external forces during use, which poses safety hazards.

Method used

An anti-tilt protection mechanism is designed, including supporting legs, connecting seats, rotating blocks, extension blocks, threaded rods, rubber bases and limiting grooves. Through the interconnection and movement of these components, a support surface can be added to the side of the melting furnace to prevent tilt.

Benefits of technology

Effectively increase the stability of the smelting furnace, prevent dumping, improve safety in use, and simplify the replacement and operation process through a removable rubber base and limit slot design.

✦ Generated by Eureka AI based on patent content.

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Abstract

The anti-toppling protection mechanism comprises a furnace main body, supporting legs are fixed to the bottom of the furnace main body, and a material box is connected to the interior of the furnace main body; according to the anti-toppling protection mechanism for the intermediate-frequency smelting furnace, the rubber base can bear counter-acting force of the ground during extrusion, the rubber base can support the side face of the material box through the counter-acting force, the contact face between the smelting furnace and the ground can be increased when the side face of the smelting furnace is supported, and therefore the smelting furnace is prevented from toppling; when the telescopic block is extruded out of the interior of the clamping groove, the rubber base can be separated from the connecting block and detached, the rubber base can be replaced with a new rubber base after being detached, the efficiency of replacing the rubber base is improved, the extension block can drive the anti-falling mechanism to extend outwards after extending to a certain position, and the supporting face between the anti-falling mechanism and the ground can be enlarged when the anti-falling mechanism extends. And when the supporting surface is increased, the supporting strength of the anti-falling mechanism can be further improved, and the anti-falling strength of the anti-falling mechanism of the smelting furnace is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of smelting furnaces, in particular to an anti-dumping protection mechanism for a medium frequency smelting furnace. Background Art

[0002] A melting furnace is a device used to heat solid materials to their melting point to convert them into liquid. A medium frequency melting furnace is a furnace that uses medium frequency induction heating technology. It heats the metal by generating an alternating magnetic field around the metal conductor, thereby improving the heating efficiency. The protection mechanism is a part used to protect the safety and normal operation of the melting furnace, and plays an important role in the melting furnace.

[0003] In the prior art, a Chinese patent with the authorization announcement number CN212902712U discloses a steel shell furnace anti-fall device, which belongs to the field of smelting furnaces. Its technical points include a steel shell furnace, a placement frame, a base, a base, a furnace tilting device, a vertical rail and a horizontal pipe. The base is a rectangular metal plate, the center of the base is provided with a base, the base is annular, a support rod is provided on the upper surface of the base, the support rod is welded with a placement frame at one end away from the base, the chamfered bottom diameter of the placement frame is larger than the bottom diameter of the steel shell furnace, the top surface of the base is provided with a hydraulic frame outside the base, two hydraulic frames are provided, and the two hydraulic frames are symmetrically arranged about the center of the base, the output shaft of the furnace tilting device is provided on the side close to the steel shell furnace, the furnace tilting device is connected to the steel shell furnace through a flange, the four corners of the base are provided with vertical rails respectively, the opposite sides of the two adjacent vertical rails are provided with guide rails, the vertical rails are connected to the slider through the guide rails, and the push rod is connected to the horizontal pipe through a hinge at one end away from the steel shell furnace. The beneficial effect of the utility model is to prevent people from falling and maintain the stability of the steel shell furnace.

[0004] At present, most of the smelting furnace protection mechanisms on the market still have certain deficiencies when in use. As shown in the above-mentioned document, the device is connected to the slider through a guide rail and the cross tube through a hinge to prevent people from falling and maintain the stability of the furnace. However, during the use of the smelting furnace, due to the small size of the furnace, it is easy to tip over due to external force or insufficient bottom support when pouring liquid. The high-temperature liquid in the smelting furnace may splash, which is dangerous to use and requires improvement of the existing structure. Utility Model Content

[0005] The utility model aims to provide a medium frequency melting furnace anti-dumping protection mechanism to solve the problem in the above background technology that the melting furnace is prone to be unstable and dumped when subjected to external force, which poses a safety hazard.

[0006] To achieve the above object, the utility model provides the following technical solution: a medium frequency melting furnace anti-dumping protection mechanism, comprising a furnace body, a support leg is fixed to the bottom of the furnace body, and a material box is connected to the inside of the furnace body;

[0007] The side of the support leg is provided with an anti-falling mechanism to prevent the smelting furnace from tipping over, the anti-falling mechanism includes a connecting seat, and the connecting seat is fixed to the bottom of the supporting leg, the side of the connecting seat is rotatably connected with a rotating block, the side of the rotating block is fixed with a fixed block, the fixed block is slidably connected with an extension block inside, the extension block is threadedly connected with a threaded rod inside, a bearing is installed at the bottom end of the threaded rod, the bottom of the bearing is connected with a connecting block, and the bottom of the connecting block is connected with a rubber base;

[0008] A limiting groove is provided on the side of the extension block, and an extension mechanism for improving the anti-falling effect of the smelting furnace is arranged on the side of the extension block.

[0009] Furthermore, the connecting seat and the rotating block are rotatably connected, the rotating block and the fixed block are an integral structure, and a disassembly and assembly mechanism for replacing the rubber base is provided at the bottom of the connecting block.

[0010] Furthermore, the disassembly and assembly mechanism includes a telescopic slot, and the telescopic slot is symmetrically opened through the bottom of the connecting block, and a push block slides through the inside of the telescopic slot.

[0011] Furthermore, a telescopic block is fixed to the end of the push block, a spring is connected between the telescopic block and the telescopic slot, and engaging slots are symmetrically provided on the top of the rubber base.

[0012] Furthermore, the extending mechanism includes a limiting block, and the limiting block slides through the limiting groove, and the limiting block is fixed inside the fixing block.

[0013] Furthermore, a plurality of first positioning grooves are provided on the top of the extension block, a rotating shaft is fixed to the end of the fixed block, a rotating rod rotates inside the rotating shaft, and a first external block is symmetrically fixed to the end of the fixed block close to the rotating shaft.

[0014] Furthermore, a sliding block slides inside the first external block, a second positioning groove is opened at the front of the sliding block, a second external block is fixed to the end of the fixed block close to the first external block, a third positioning groove is opened on the side of the second external block, and an extrusion block is fixed on the inside of the rotating rod.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The anti-dumping protection mechanism of the intermediate frequency melting furnace can receive the reaction force of the ground when the rubber base is squeezed. The rubber base can support the material box laterally through the reaction force. When the side of the melting furnace is supported, the contact surface with the ground can be increased, thereby preventing the melting furnace from tipping over. The spring can be squeezed when the telescopic block slides. When the telescopic block is squeezed out of the engaging groove, the rubber base can be separated and disassembled from the connecting block. After disassembly, a new rubber base can be replaced, thereby improving the efficiency of replacing the rubber base. After the extension block is extended to a certain position, it can drive the anti-dumping mechanism to extend outward. When the anti-dumping mechanism is extended, the supporting surface with the ground can be increased. When the supporting surface is increased, the supporting strength of the anti-dumping mechanism can be further improved, thereby improving the anti-dumping strength of the anti-dumping mechanism of the melting furnace;

[0017] 2. A threaded rod is provided. Through the sliding of the threaded rod and the extension block, the rubber base can be driven to squeeze to the ground to expand the support surface of the smelting furnace, thereby improving stability;

[0018] 3. A rubber base is provided. The detachable rubber base can improve the efficiency of replacing the worn parts of the device, thereby improving the efficiency of the smelting furnace in disguise;

[0019] 4. A limit block and a limit slot are provided. The extension of the limit slot can be limited by sliding the limit block and the limit slot, thereby preventing the extension block from sliding out of the fixed block and falling off, thereby improving the convenience of operation;

[0020] 5. A first positioning groove is provided, and the extension of the extension block can be better controlled through a plurality of first positioning grooves, so that the extension position of each extension block is the same, thereby preventing tipping caused by an unbalanced support surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a front-view three-dimensional structural schematic diagram of the utility model;

[0022] Figure 2 This is an enlarged three-dimensional structural diagram of the connecting seat of the utility model;

[0023] Figure 3 This is a schematic diagram of the cross-sectional three-dimensional structure of the connection block of the utility model;

[0024] Figure 4 This is a schematic diagram of the cross-sectional three-dimensional structure of the extension block of the utility model;

[0025] Figure 5 This is a schematic diagram of the cross-sectional three-dimensional structure of the fixing block of the utility model;

[0026] Figure 6 This is an enlarged three-dimensional structural diagram of the rotating shaft of the utility model;

[0027] Figure 7It is a schematic diagram of the three-dimensional structure of the split shaft of the utility model.

[0028] In the figure: 1. furnace body; 2. supporting leg; 201. connecting seat; 202. rotating block; 203. fixing block; 204. extending block; 205. threaded rod; 206. bearing; 207. connecting block; 208. rubber base; 209. telescopic slot; 210. pushing block; 211. telescopic block; 212. spring; 213. engaging slot; 214. limiting slot; 215. limiting block; 216. first positioning slot; 217. rotating shaft; 218. rotating rod; 219. first external block; 220. sliding block; 221. second positioning slot; 222. second external block; 223. third positioning slot; 224. extrusion block; 3. material box. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Embodiment 1:

[0031] like Figure 1-Figure 2 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that the smelting furnace may tip over due to external force interference during use, an anti-tipping mechanism is disclosed:

[0032] The furnace body 1 includes a furnace body 1, a support leg 2 is fixed at the bottom of the furnace body 1, a material box 3 is connected inside the furnace body 1, an anti-falling mechanism is arranged on the side of the support leg 2 to prevent the smelting furnace from falling, and the anti-falling mechanism includes a connecting seat 201, and the connecting seat 201 is fixed at the bottom of the support leg 2, a rotating block 202 is rotatably connected to the side of the connecting seat 201, a fixed block 203 is fixed to the side of the rotating block 202, an extension block 204 is slidably connected inside the fixed block 203, and a threaded rod 20 is threadedly connected inside the extension block 204 5. A bearing 206 is installed at the bottom of the threaded rod 205, a connecting block 207 is connected to the bottom of the bearing 206, a rubber base 208 is connected to the bottom of the connecting block 207, a limiting groove 214 is provided on the side of the extension block 204, an extension mechanism for improving the anti-falling effect of the smelting furnace is provided on the side of the extension block 204, the connecting seat 201 and the rotating block 202 are rotatably connected, the rotating block 202 and the fixed block 203 are an integrated structure, and a disassembly mechanism for replacing the rubber base 208 is provided at the bottom of the connecting block 207;

[0033] When the protective mechanism of the smelting furnace is in use, pushing the fixed block 203 can drive the rotating block 202 to move. When the rotating block 202 moves, it can rotate through the connecting seat 201. When the fixed block 203 rotates, it can drive the rubber base 208 to rotate through the extension block 204. After the rubber base 208 rotates to the specified position, the threaded rod 205 is rotated. When the threaded rod 205 rotates, it can slide through the extension block 204. When the threaded rod 205 slides, the bearing 206 can be driven to rotate and move. When the bearing 206 rotates, it can drive the threaded rod 205 and the connecting block 207 to rotate. When the bearing 206 moves, it can push the connecting block 207 to move. When the connecting block 207 moves, it can drive the rubber base 208 to move. When the rubber base 208 moves to the ground, it can be squeezed. When the rubber base 208 is squeezed, it can be subjected to the reaction force of the ground. Through the reaction force, the rubber base 208 can support the material box 3 laterally. When the side of the smelting furnace is supported, the contact area with the ground can be increased, thereby preventing the smelting furnace from tipping over.

[0034] Embodiment 2:

[0035] like Figure 1-Figure 3 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that the rubber base 208 of the protection mechanism is easy to wear out after long-term use and is time-consuming to replace, a disassembly and assembly mechanism is disclosed:

[0036] The disassembly and assembly mechanism includes a telescopic slot 209, and the telescopic slot 209 is symmetrically arranged at the bottom of the connecting block 207. A push block 210 slides through the telescopic slot 209, and a telescopic block 211 is fixed at the end of the push block 210. A spring 212 is connected between the telescopic block 211 and the telescopic slot 209. A clamping slot 213 is symmetrically arranged on the top of the rubber base 208. When the protective mechanism replaces the rubber base 208, pushing the push block 210 can drive the telescopic block 211 to move. When the telescopic block 211 moves, it can slide through the telescopic slot 209 and the clamping slot 213. When the telescopic block 211 slides, it can squeeze the spring 212. When the telescopic block 211 is squeezed out of the clamping slot 213, the rubber base 208 can be separated and disassembled from the connecting block 207. After disassembly, a new rubber base 208 can be replaced, thereby improving the efficiency of replacing the rubber base 208.

[0037] Embodiment three:

[0038] like Figure 1 , Figure 4 Figure 5 , Figure 6 and Figure 7 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that the supporting strength of the anti-falling mechanism of the smelting furnace may be insufficient, on the basis of the first embodiment, an extension mechanism is disclosed:

[0039] The extension mechanism includes a limit block 215, and the limit block 215 penetrates and slides inside the limit groove 214, the limit block 215 is fixed inside the fixed block 203, a plurality of first positioning grooves 216 are opened on the top of the extension block 204, a rotating shaft 217 is fixed at the end of the fixed block 203, a rotating rod 218 is rotated inside the rotating shaft 217, a first external block 219 is symmetrically fixed to the end of the fixed block 203 near the rotating shaft 217, a sliding block 220 is slid inside the first external block 219, a second positioning groove 221 is opened at the front of the sliding block 220, a second external block 222 is fixed to the end of the fixed block 203 near the first external block 219, a third positioning groove 223 is opened on the side of the second external block 222, and an extrusion block 224 is fixed inside the rotating rod 218;

[0040] When the protection mechanism increases the protection strength, pushing the rotating rod 218 can drive the extrusion block 224 to move. When the inclined surface of the extrusion block 224 moves to the side of the third positioning groove 223, it can be extruded. When the extrusion block 224 is extruded, the rotating rod 218 can be deformed. When the rotating rod 218 is deformed, the extrusion block 224 can be extruded out of the third positioning groove 223. At this time, the rotating rod 218 can be rotated by the rotating shaft 217. When the rotating rod 218 is rotated, it can be rotated out of the second positioning groove 221. At this time, pulling the extension block 204 can drive the limit groove 214 and the first positioning groove 216 to move. When the limit groove 214 moves, it can slide through the limit block 215. When the first positioning groove 216 moves, the inclined surface of the sliding block 220 can be squeezed. When the sliding block 220 is squeezed, it can slide upward through the first external block 219. When the sliding block 220 slides out of the first positioning groove 216, the extension block 204 can slide inside the fixed block 203. When the extension block 204 slides, the fixed block 203 can be extended. After the extension block 204 extends to a certain position, it can drive the anti-falling mechanism to extend outward. When the anti-falling mechanism is extended, the supporting surface with the ground can be increased. When the supporting surface is increased, the supporting strength of the anti-falling mechanism can be further improved, thereby improving the anti-falling strength of the anti-falling mechanism of the smelting furnace and improving the stability of the smelting furnace.

[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A medium frequency melting furnace anti-dumping protection mechanism, comprising a furnace body (1), a support leg (2) being fixed to the bottom of the furnace body (1), a material box (3) being connected to the interior of the furnace body (1), It is characterized by: The side of the support leg (2) is provided with an anti-fall mechanism for preventing the smelting furnace from tipping over, the anti-fall mechanism comprising a connecting seat (201), and the connecting seat (201) is fixed to the bottom of the supporting leg (2), the side of the connecting seat (201) is rotatably connected to a rotating block (202), the side of the rotating block (202) is fixed with a fixed block (203), the fixed block (203) is slidably connected to an extension block (204) inside, the extension block (204) is threadedly connected to a threaded rod (205) inside, a bearing (206) is installed at the bottom end of the threaded rod (205), the bottom of the bearing (206) is connected to a connecting block (207), and the bottom of the connecting block (207) is connected to a rubber base (208); A limiting groove (214) is provided on the side of the extension block (204), and an extension mechanism for improving the anti-collapse effect of the smelting furnace is provided on the side of the extension block (204).

2. The anti-dumping protection mechanism for a medium frequency melting furnace according to claim 1 is characterized in that: The connecting seat (201) and the rotating block (202) are rotatably connected, the rotating block (202) and the fixed block (203) are an integral structure, and a disassembly and assembly mechanism for replacing the rubber base (208) is provided at the bottom of the connecting block (207).

3. The anti-dumping protection mechanism for a medium frequency melting furnace according to claim 2 is characterized in that: The disassembly and assembly mechanism comprises a telescopic groove (209), and the telescopic groove (209) is symmetrically opened through the bottom of the connection block (207), and a push block (210) is slidably penetrated inside the telescopic groove (209).

4. The anti-dumping protection mechanism for a medium frequency melting furnace according to claim 3 is characterized in that: A telescopic block (211) is fixed to the end of the push block (210), a spring (212) is connected between the telescopic block (211) and the telescopic slot (209), and a locking slot (213) is symmetrically provided on the top of the rubber base (208).

5. The anti-dumping protection mechanism for a medium frequency melting furnace according to claim 1 is characterized in that: The extending mechanism comprises a limiting block (215), and the limiting block (215) penetrates and slides inside the limiting groove (214), and the limiting block (215) is fixed inside the fixing block (203).

6. The anti-dumping protection mechanism for a medium frequency melting furnace according to claim 1 is characterized in that: A plurality of first positioning grooves (216) are formed on the top of the extension block (204); a rotating shaft (217) is fixed to the end of the fixing block (203); a rotating rod (218) rotates inside the rotating shaft (217); and a first external connection block (219) is symmetrically fixed to the end of the fixing block (203) close to the rotating shaft (217).

7. The anti-dumping protection mechanism for a medium frequency melting furnace according to claim 6 is characterized in that: A sliding block (220) slides inside the first external block (219), a second positioning groove (221) is provided at the front of the sliding block (220), a second external block (222) is fixed to the end of the fixed block (203) close to the first external block (219), a third positioning groove (223) is provided on the side of the second external block (222), and an extrusion block (224) is fixed to the inside of the rotating rod (218).

Citation Information

Patent Citations

  • Anti-falling device for tilting steel shell furnace

    CN212902712U