Zero-additive three-steaming four-baking fruit drying device
By designing an integrated three-steam and four-steamed fruit dry steaming and drying device, the problems of long time and large land occupation in the traditional fruit dry processing technology are solved, and an efficient and automated fruit dry processing process is achieved.
Patent Information
- Application Number
- CN202420786480.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-16
AI Technical Summary
In the existing fruit dry processing technology, the steaming and drying process takes a long time, and the traditional steamer and oven design separate type takes up a large area and low operating efficiency.
Design an integrated zero-addition three-steamed and four-steamed fruit dry steaming and baking device, combining the box, separation cylinder, material tray, drive components and control components to realize the automatic steaming and baking treatment of dried fruits and reduce manual operations.
Through integrated design, the processing time of dried fruits is shortened, processing efficiency is improved, floor space is reduced, and operation convenience and efficiency are improved.
Smart Images

Figure CN222583578U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of dried fruit processing, and specifically relates to a zero-additive three-steaming and four-baking dried fruit steaming and baking device. Background Art
[0002] Dried fruits are generally dehydrated fruits, which is conducive to the long-term preservation of fruits. Dried fruits are one of the favorite snacks and foods of people nowadays. In order to further increase the taste of dried fruits, many fruit dehydration processes use steaming and baking processes, such as nine steaming and nine drying, three steaming and three drying, etc.
[0003] The existing steaming and drying method for dried fruits is generally to process the fruits, steam them in a steamer for a certain period of time, and then dry them in the sun or in an oven. In order to shorten the drying time of the fruits, many manufacturers choose to use an oven for drying. However, whether it is drying in the sun or in an oven, there is a problem of long time, especially in the drying process of the steamed dried fruits, which wastes a lot of time. In addition, traditional steamers and ovens are separated designs, occupying a large space, and operators need to operate reciprocatingly, which is inefficient. Utility Model Content
[0004] The purpose of the present invention is to provide a zero-additive three-steaming and four-baking dried fruit steaming and baking device, which can integrate the steamer and the oven in the same box. After the dried fruit is steamed, it can be directly baked without the need to continuously transport the fruit between the steamer and the oven, thereby improving the processing efficiency of the dried fruit.
[0005] The technical solutions adopted in this utility are as follows:
[0006] A zero-additive three-steaming and four-baking dried fruit steaming and baking device, comprising a box body, a separation cylinder is fixedly connected to the center of the top surface of the box body, a core removal tube is arranged in the inner cavity of the separation cylinder, a plurality of blades are fixedly connected between the core removal tube and the side wall of the separation cylinder, a pressing assembly is arranged on the top surface of the box body, and a protective door is installed on the front side wall of the box body;
[0007] The left side wall of the box is fixedly connected with a steam pipe, a plurality of heating pipes are fixedly installed near the inner wall of the box, a bracket is provided in the inner cavity of the box, the bracket is U-shaped, a plurality of material trays are provided inside the bracket, and a driving assembly is provided on the right side wall of the box;
[0008] Two baffles are symmetrically arranged at the center of the inner cavity of the box body. The left and right side walls of the baffles are respectively fixedly connected with a rotating shaft. The other end of the rotating shaft passes through the box body and is rotatably connected thereto. A control component is arranged at the other end of the rotating shaft.
[0009] The pressing assembly comprises two first push rods fixedly connected to the top surface of the box body, and the output ends of the two first push rods are fixedly connected to the same pressing plate, and the pressing plate corresponds to the separation cylinder.
[0010] The driving assembly includes a motor installed on the side wall of the box body, a protective shell is fixedly connected to the right side wall of the box body, a screw rod is rotatably connected to the inner wall of the protective shell, the top end of the screw rod passes through the protective shell and is fixedly connected to the motor output shaft, two screw sleeves are threadedly connected to the side wall of the screw rod, and the side walls of the screw sleeves are fixedly connected to support rods, a through groove is opened on the right side wall of the box body, and the other end of the support rod passes through the through groove and is fixedly connected to the bracket.
[0011] The side walls of the screw sleeve are fixedly connected to the limiting plate, the side walls of the box body are fixedly connected to the limiting rod, and the limiting rod passes through the limiting plate and is movably connected thereto.
[0012] A plurality of clamping plates are fixedly connected to the inner side wall of the bracket, and the material trays are all located between the clamping plates.
[0013] The control component includes a gear fixedly connected to the end face of the rotating shaft, a rack is meshed on one side of the gear, a fixed plate is fixedly connected between the two racks, a second push rod is fixedly connected to the left side wall of the box body, the output end of the second push rod is fixedly connected to the fixed plate, and a positioning rod is fixedly connected to the left side wall of the box body, and the positioning rod passes through the fixed plate and is movably connected to the fixed plate.
[0014] A protective cover is fixedly connected to the left side wall of the box body, and the control component is located inside the protective cover.
[0015] The technical effects achieved by this utility model are:
[0016] The practical zero-additive three-steaming and four-baking dried fruit steaming and baking device can directly place the fruit in the separation cylinder to separate the core through the mutual cooperation between the box body, the separation cylinder, the material tray, the driving component and the control component. After the material tray is full, steam is directly injected to steam it. After the set steaming time, the baffle can be opened to use the driving component to lower the fruit to the lower side of the box body for the baking process. This reciprocating process can realize the three-steaming and four-baking process without taking out the dried fruit. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a stereogram of this practical embodiment;
[0018] Figure 2 It is a partial structural schematic diagram of this practical embodiment;
[0019] Figure 3 It is a cross-sectional structural schematic diagram of this practical embodiment;
[0020] Figure 4 This practical embodiment Figure 3 A in the enlarged view;
[0021] Figure 5 This practical embodiment Figure 2 Enlarged view of point B in .
[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0023] 1. Box body; 2. Separation cylinder; 3. Core removal tube; 4. Blade; 5. First push rod; 6. Press plate; 7. Steam pipe; 8. Heating tube; 9. Bracket; 10. Material tray; 11. Protective shell; 12. Screw rod; 13. Motor; 14. Screw sleeve; 15. Through slot; 16. Support rod; 17. Limit rod; 18. Limit plate; 19. Clamp plate; 20. Protective door; 21. Baffle; 22. Rotating shaft; 23. Gear; 24. Rack; 25. Fixed plate; 26. Second push rod; 27. Positioning rod; 28. Protective cover. DETAILED DESCRIPTION
[0024] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is specifically described below in conjunction with the embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the present invention, and does not strictly limit the scope of protection specifically requested by the present invention.
[0025] like Figure 1-Figure 5 As shown, a zero-additive three-steaming and four-baking fruit dry steaming and baking device comprises a box body 1, a separation cylinder 2 is fixedly connected to the center of the top surface of the box body 1, a core removal tube 3 is arranged in the inner cavity of the separation cylinder 2, a plurality of blades 4 are fixedly connected between the core removal tube 3 and the side wall of the separation cylinder 2, and the blades 4 are distributed in a ring array, and can cut the fruit into a plurality of uniform pieces, a pressing component is arranged on the top surface of the box body 1, and a protective door 20 is installed on the front side wall of the box body 1;
[0026] A steam pipe 7 is fixedly connected to the left wall of the box body 1, and a plurality of heating pipes 8 are fixedly installed near the inner wall of the box body 1. A bracket 9 is provided in the inner cavity of the box body 1. The bracket 9 is U-shaped, and a plurality of material trays 10 are provided inside the bracket 9. A driving component is provided on the right wall of the box body 1;
[0027] Two baffles 21 are symmetrically arranged at the center of the inner cavity of the box body 1. The left and right side walls of the baffles 21 are respectively fixedly connected to the rotating shaft 22. The other end of the rotating shaft 22 passes through the box body 1 and is rotatably connected thereto. A control component is arranged at the other end of the rotating shaft 22.
[0028] Specifically, the temperature and time requirements for three steaming and four baking are as follows:
[0029] First drying: temperature 60℃; time 5 hours; humidity 30;
[0030] First steaming: temperature is 96℃; time is 40 minutes;
[0031] Second drying: temperature 55°C; time 5 hours; humidity 30;
[0032] Second steaming: temperature is 96℃; time is 40 minutes;
[0033] Third drying: temperature 60℃; time 7 hours; humidity 30;
[0034] The third steaming: temperature is 85℃; time is 40 minutes;
[0035] Fourth drying: temperature is 55°C; time is 5 hours; humidity is 30;
[0036] like Figure 1 and Figure 2 As shown, the pressing assembly includes two first push rods 5 fixedly connected to the top surface of the box body 1 , and the output ends of the two first push rods 5 are fixedly connected to the same pressing plate 6 , which corresponds to the separation cylinder 2 .
[0037] Among them, the top of the separation cylinder 2 is set in an expansion shape, and the bottom surface of the pressing plate 6 is set in a truncated cone shape. When steaming the fruit, the pressing plate 6 can be lowered and inserted into the separation cylinder 2 to seal the separation cylinder 2 and the core removal tube 3 to reduce steam loss. The thickness of the pressing plate 6 can be adjusted according to actual needs and is not limited to this solution.
[0038] like Figure 3 and Figure 4 As shown, the driving assembly includes a motor 13 installed on the side wall of the box body 1, and a protective shell 11 is fixedly connected to the right side wall of the box body 1. The inner wall of the protective shell 11 is rotatably connected to a screw rod 12. The top end of the screw rod 12 passes through the protective shell 11 and is fixedly connected to the output shaft of the motor 13. Two screw sleeves 14 are threadedly connected to the side wall of the screw sleeve 14. The side walls of the screw sleeves 14 are fixedly connected to support rods 16. A through groove 15 is opened on the right side wall of the box body 1, and the other end of the support rod 16 passes through the through groove 15 and is fixedly connected to the bracket 9.
[0039] The side walls of the screw sleeve 14 are fixedly connected to the limiting plate 18 , and the side walls of the box body 1 are fixedly connected to the limiting rod 17 . The limiting rod 17 penetrates the limiting plate 18 and is movably connected thereto.
[0040] Specifically, the structures adopted by the driving components are all existing technologies and will not be described in detail here; further explanation is given for the opening of the through groove 15: since the through groove 15 is relatively long, when steam is injected to steam the fruit, the upper part of the through groove 15 can release part of the steam. Since the steam enters from the left side and the through groove 15 is on the right side, the steam can fully contact the fruit. The release of part of the steam can effectively prevent the steam from forming more water droplets inside the box 1, affecting the baking at the lower side of the box 1. When the heating tube 8 is baking the fruit, the lower part of the through groove 15 can be used to increase air flow and discharge the water vapor generated by the fruit.
[0041] like Figure 4 As shown, a plurality of clamping plates 19 are fixedly connected to the inner side wall of the bracket 9 , and the material trays 10 are all located between the clamping plates 19 .
[0042] The rear side walls of the clamping plate 19 are all closed, which can prevent the material tray 10 from being directly pushed out of the clamping plate 19 or the material tray 10 from being placed inconsistently.
[0043] like Figure 2 and Figure 5 As shown, the control assembly includes a gear 23 fixedly connected to the end face of the rotating shaft 22, a rack 24 meshing on one side of the gear 23, a fixing plate 25 fixedly connected between the two racks 24, a second push rod 26 fixedly connected to the left side wall of the box body 1, an output end of the second push rod 26 fixedly connected to the fixing plate 25, a positioning rod 27 fixedly connected to the left side wall of the box body 1, the positioning rod 27 penetrates the fixing plate 25 and is movably connected thereto. A protective cover 28 is fixedly connected to the left side wall of the box body 1, and the control assembly is located inside the protective cover 28.
[0044] Specifically, the open position of the baffle 21 is that the front and rear baffles 21 are opened downward, and the drive assembly is located on the right side of the box body 1. Therefore, the operation of the baffle 21 will not interfere with the drive assembly.
[0045] The working principle of the utility model is as follows: firstly, the fruit is placed in the separation cylinder 2, and then the first push rod 5 is started, and the first push rod 5 drives the pressing plate 6 to move downward, presses the fruit downward, and uses the core removal tube 3 and the blade 4 to separate the fruit core, and at the same time separates the fruit into multiple pieces and drops them on the upper material tray 10, and then the fruit is placed in a cycle, and when the upper material tray 10 is full, it can be replaced with the empty material tray 10 on the lower side, and when all the material trays 10 are full, the protective door 20 is closed, the pressing plate 6 is lowered to block the top of the separation cylinder 2, and steam is injected into the box body 1 through the steam pipe 7, and the fruit is steamed according to the set time, and then the pressing plate 6 is opened to release the steam;
[0046] Then, the second push rod 26 is started to drive the rack 24 to move through the fixed plate 25, and the rack 24 meshes with the gear 23 to drive the baffle 21 to flip downward and open through the rotating shaft 22, and then the motor 13 is started, and the output shaft of the motor 13 drives the screw rod 12 to rotate, and the screw rod 12 drives the bracket 9 and the material tray 10 to move downward through the screw sleeve 14, and then the baffle 21 is closed, and the heating tube 8 is started to bake the fruit. Repeat the above steps to realize the three-steaming and four-baking treatment of the dried fruit.
[0047] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A zero-additive three-steaming and four-baking fruit dry steaming and baking device, characterized in that: The invention comprises a box body (1), a separation cylinder (2) is fixedly connected to the center of the top surface of the box body (1), a core removal tube (3) is arranged in the inner cavity of the separation cylinder (2), a plurality of blades (4) are fixedly connected between the core removal tube (3) and the side wall of the separation cylinder (2), a pressing assembly is arranged on the top surface of the box body (1), and a protective door (20) is installed on the front side wall of the box body (1); The left side wall of the box body (1) is fixedly connected with a steam pipe (7), a plurality of heating pipes (8) are fixedly installed near the inner wall of the box body (1), a bracket (9) is arranged in the inner cavity of the box body (1), the bracket (9) is U-shaped, a plurality of material trays (10) are arranged inside the bracket (9), and a driving component is arranged on the right side wall of the box body (1); Two baffles (21) are symmetrically arranged at the center of the inner cavity of the box body (1), and the left and right side walls of the baffles (21) are respectively fixedly connected with a rotating shaft (22), and the other end of the rotating shaft (22) passes through the box body (1) and is rotatably connected thereto, and the other end of the rotating shaft (22) is provided with a control component.
2. The zero-additive three-steaming and four-baking fruit dry steaming and baking device according to claim 1, characterized in that: The pressing assembly comprises two first push rods (5) fixedly connected to the top surface of the box body (1), and the output ends of the two first push rods (5) are fixedly connected to the same pressing plate (6), and the pressing plate (6) corresponds to the separation cylinder (2).
3. The zero-additive three-steaming and four-baking fruit dry steaming and baking device according to claim 1, characterized in that: The driving assembly comprises a motor (13) mounted on the side wall of a box body (1); a protective shell (11) is fixedly connected to the right side wall of the box body (1); a screw rod (12) is rotatably connected to the inner wall of the protective shell (11); the top end of the screw rod (12) passes through the protective shell (11) and is fixedly connected to the output shaft of the motor (13); two screw sleeves (14) are threadedly connected to the side wall of the screw rod (12); the side walls of the screw sleeves (14) are fixedly connected to support rods (16); a through slot (15) is provided on the right side wall of the box body (1); the other end of the support rod (16) passes through the through slot (15) and is fixedly connected to the bracket (9).
4. The zero-additive three-steaming and four-baking fruit dry steaming and baking device according to claim 3, characterized in that: The side walls of the screw sleeve (14) are fixedly connected to the limiting plate (18), and the side walls of the box body (1) are fixedly connected to the limiting rod (17), and the limiting rod (17) passes through the limiting plate (18) and is movably connected thereto.
5. The zero-additive three-steaming and four-baking fruit dry steaming and baking device according to claim 1, characterized in that: A plurality of clamping plates (19) are fixedly connected to the inner side wall of the bracket (9), and the material trays (10) are all located between the clamping plates (19).
6. The zero-additive three-steaming and four-baking fruit dry steaming and baking device according to claim 1, characterized in that: The control assembly comprises a gear (23) fixedly connected to the end face of the rotating shaft (22); a rack (24) is meshed on one side of the gear (23); a fixing plate (25) is fixedly connected between the two racks (24); a second push rod (26) is fixedly connected to the left side wall of the box body (1); an output end of the second push rod (26) is fixedly connected to the fixing plate (25); a positioning rod (27) is fixedly connected to the left side wall of the box body (1); the positioning rod (27) passes through the fixing plate (25) and is movably connected thereto.
7. The zero-additive three-steaming and four-baking fruit dry steaming and baking device according to claim 1, characterized in that: A protective cover (28) is fixedly connected to the left side wall of the box body (1), and the control component is located inside the protective cover (28).