Feed granulation device with curing function

By designing a feed granulation device combining extrusion shell and U-shaped rack, continuous maturation and granulation of feed are achieved, the problem of poor production continuity in the prior art is solved and production efficiency is improved.

CN222583586UActive Publication Date: 2025-03-11NINGXIA FUSHUN JIANYUAN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421083330.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-03-11
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing feed maturation process and granulation process are carried out separately, resulting in poor production continuity and affecting production efficiency.

Method used

A feed granulation device with maturation function is designed, combining the extrusion shell and the U-shaped frame, and the maturation feed is heated by steam pipes, and granulation is achieved through extrusion holes and blades, so as to achieve continuous maturation and granulation processes.

Benefits of technology

Through this device, the feed can be directly granulated after heating and maturation, which improves production efficiency and has the functions of maturation and granulation. It has a simple structure and has high practical value.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a feed granulation device with a curing function, which comprises an extrusion shell and a U-shaped frame I. A spiral steam pipe is arranged in the side wall of the extrusion shell, a motor I is arranged on one end face of the extrusion shell, a feeding part is arranged on one side, close to the motor I, of the top of the extrusion shell, the motor I is connected with a rotating shaft, the rotating shaft is rotatably arranged in the extrusion shell, and the U-shaped frame I is arranged on the U-shaped frame II. A first U-shaped frame and a plurality of extrusion holes are arranged on the end face, away from the first motor, of the extrusion shell, a second motor and a cutter shaft are arranged on the first U-shaped frame, the second motor is connected to the cutter shaft, and blades are arranged at the end of the cutter shaft. In the auger blade conveying process, the steam pipe is used for heating and curing feed, the cured feed is extruded to the end of the extrusion shell, the feed is continuously extruded out through the extrusion holes, in the process, the blades rotate intermittently, extrudate is continuously cut off, granulation is completed, the curing process and the granulation process are continuously carried out, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of granulation devices, and particularly relates to a feed granulation device with a maturation function. Background Art

[0002] Feed is an important food for feeding animals. The feed processing process includes multiple steps. First, the raw materials need to be screened. The goal of this step is to remove any impurities and unqualified parts from the original raw materials to ensure the quality of the feed. Next, the screened raw materials need to be crushed to form particles of appropriate size, which helps to improve the digestibility of the feed and also makes it easier for animals to ingest. Then, the various crushed raw materials need to be mixed and stirred to ensure the uniform distribution of nutrients. This step is crucial to ensure the overall nutritional value of the feed. After the feed is mixed, it needs to be pre-ripened. Specifically, the mixed feed is heated to make the starch gelatinize and expand in volume. Finally, the feed is made into particles of a specified size through the operation of a granulator. This step is called feed granulation, which not only improves the stability of the feed, but also facilitates storage and transportation.

[0003] However, it is worth noting that in the prior art, the pre-ripening process and the granulation process are carried out separately using two devices. This separate processing method leads to poor production continuity, thus affecting production efficiency. Utility Model Content

[0004] The problem to be solved is that the early stage ripening process and the granulation process are carried out separately by two devices. This separate processing method leads to poor production continuity, thus affecting production efficiency.

[0005] The technical solution adopted by this utility model:

[0006] A feed pelletizing device with a maturation function comprises an extrusion shell and a U-shaped frame, a spiral steam pipe is arranged in the side wall of the extrusion shell, the steam pipe is connected to a steam supply device, a motor is arranged on one end face of the extrusion shell, a feeding part is arranged on the top of the extrusion shell close to the motor, the motor is connected to a rotating shaft, the rotating shaft is rotatably arranged in the extrusion shell, an auger blade is arranged on the rotating shaft, a U-shaped frame and a plurality of extrusion holes are arranged on an end face of the extrusion shell away from the motor, a motor and a knife shaft are arranged on the U-shaped frame, the motor is connected to the knife shaft, a blade is arranged at the end of the knife shaft, and the blade is close to the end face of the extrusion shell.

[0007] Furthermore, an electric push rod and a control module are provided on the U-shaped frame 1, the electric push rod is connected to the U-shaped frame 2, an infrared transmitting tube and an infrared receiving tube are respectively provided on the relative inner walls of the U-shaped frame 2, and the control module is electrically connected to the infrared transmitting tube, the infrared receiving tube and the motor 2.

[0008] Furthermore, the connection line between the infrared emitting tube and the infrared receiving tube is perpendicular to the extrusion hole.

[0009] Furthermore, the central axes of the knife shaft, the rotating shaft and the extrusion shell coincide with each other, and the knife shaft is perpendicular to the blade.

[0010] Furthermore, the feeding part is a feeding hopper or a feeding port.

[0011] Furthermore, a plurality of supporting legs are provided at the bottom of the extrusion shell.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. Set the extrusion shell to a suitable length. Use the steam pipe to heat and mature the feed during the feeding process of the auger blades. After heating and maturing, the feed is squeezed on the end of the extrusion shell and the feed is continuously extruded through the extrusion hole. During this process, the blade is rotated intermittently to continuously cut the extrudate into particles to complete granulation, so that the maturation and granulation processes are carried out continuously, which improves production efficiency.

[0014] 2. The utility model not only has the functions of ripening and granulating at the same time, but also has a simple structure and high practical value.

[0015] 3. The electric push rod can drive the U-shaped frame 2 to move along the axial direction of the extrusion hole. The U-shaped frame 2 simultaneously drives the infrared transmitting tube and the infrared receiving tube to move relatively away from or close to the extrusion hole, which is convenient for adjusting the cutting length of the extrudate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model (length omitted);

[0017] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0018] Figure 3 It is a schematic diagram of the local structure of the sample suction shell in the top view;

[0019] In the figure: 1. Motor 1; 2. Extrusion shell; 3. Rotating shaft; 4. Steam pipe; 5. Auger blade; 6. U-shaped frame 1; 7. Motor 2; 8. Knife shaft; 9. Knife blade; 10. Extrusion hole; 11. Feeding part; 12. Infrared transmitting tube; 13. U-shaped frame 2; 14. Electric push rod; 15. Infrared receiving tube; 16. Extrudate; 17. Control module. DETAILED DESCRIPTION

[0020] In order to better understand the technical content of the present invention, specific embodiments are provided below, and the present invention is further described in conjunction with the accompanying drawings.

[0021] See also Figures 1 to 3 The utility model provides a feed pelletizing device with a maturation function, including an extrusion shell 2 and a U-shaped frame 6. A spiral steam pipe 4 is arranged in the side wall of the extrusion shell 2. The steam pipe 4 is connected to a steam supply device. The steam supply device is a steam engine in the prior art. The steam supply device is used to input steam into the steam pipe 4 to heat the feed transmitted in the extrusion shell 2. A motor 1 is fixedly arranged on the left end surface of the extrusion shell 2. A feeding part 11 is arranged on the left side of the top of the extrusion shell 2. The feeding part 11 is used to feed the feed into the extrusion shell 2. The motor 1 is connected to a rotating shaft 3. The two ends of the rotating shaft 3 are respectively connected to the opposite side walls of the extrusion shell 2. The motor 1 is connected to a rotating shaft 3. The two ends of the rotating shaft 3 are respectively connected to the opposite side walls of the extrusion shell 2. The machine 1 can drive the rotating shaft 3 to rotate in the extrusion shell 2. The rotating shaft 3 is provided with an auger blade 5. The rotating shaft 3 can drive the auger blade 5 to rotate, and the feed in the extrusion shell 2 is transported from the side of the feeding part 11 to the right end of the extrusion shell 2. A U-shaped frame 6 and a plurality of extrusion holes 10 are fixedly provided on the right end surface of the extrusion shell 2. A motor 27 and a knife shaft 8 are provided on the U-shaped frame 6. The motor 27 is connected to the knife shaft 8. The motor 27 can drive the knife shaft 8 to rotate on the U-shaped frame 6. A blade 9 is fixedly provided at the end of the knife shaft 8. The knife shaft 8 can drive the blade 9 to rotate. The blade 9 is close to the end surface of the extrusion shell 2, so that when the blade 9 cuts the extrudate 16, a neat incision can be ensured.

[0022] When the utility model is in use, since the extrusion shell 2 is set to a suitable length, feed is fed into the extrusion shell 2 through the feeding part 11, and the motor 1 is used to drive the auger blade 5 to rotate in the extrusion shell 2 through the rotating shaft 3, and the auger blade 5 can continuously transport the feed in the extrusion shell 2. During the feeding process, the steam pipe 4 is used to heat and mature the feed. After the heating and maturation, the feed is squeezed into the right end of the extrusion shell 2, and the feed is continuously extruded through the extrusion hole 10. When the feed is extruded from the multiple extrusion holes 10 to a suitable length, the motor 2 7 is used to drive the knife shaft 8 to rotate on the U-shaped frame 6, and the knife shaft 8 drives the blade 9 to rotate one circle, which is equivalent to the blade 9 rotating one circle and staying between the adjacent extrusion holes 10 every preset time, so as to avoid the blade 9 staying on the extrusion hole 10 to block the feed from being extruded. Therefore, the blade 9 is used to intermittently rotate one circle, and the extrudate 16 can be continuously cut into particles to complete granulation, so that the aging and granulation processes are carried out continuously, thereby improving the production efficiency. The utility model not only has the functions of maturation and granulation at the same time, but also has a simple structure and high practical value.

[0023] Preferably, an electric push rod 14 and a control module 17 are fixedly provided on the U-shaped frame 16, the telescopic end of the electric push rod 14 is fixedly connected to the U-shaped frame 2 13, and an infrared emitting tube 12 and an infrared receiving tube 15 are respectively provided on the relative inner walls of the U-shaped frame 2 13, and the control module 17 is electrically connected to the infrared emitting tube 12 and the infrared receiving tube 15. The control module 17 adopts an STM32 series or 51 system single-chip microcomputer, the model of the infrared emitting tube 12 is TSAL6200, and the model of the infrared emitting tube 12 is HS0038B.

[0024] When the feed is extruded between the infrared emitting tube 12 and the infrared receiving tube 15 through the extrusion hole 10, the infrared rays emitted by the infrared emitting tube 12 to the infrared receiving tube 15 are blocked, and the control module 17 controls the motor 2 7 to drive the blade 9 to rotate one circle through the knife shaft 8 to cut the extrudate 16 according to the electrical signal transmitted by the infrared receiving tube 15, and the U-shaped frame 2 13 can be driven by the electric push rod 14 to move axially along the extrusion hole 10, and the U-shaped frame 2 13 synchronously drives the infrared emitting tube 12 and the infrared receiving tube 15 to move away from or close to the extrusion hole 10, so as to facilitate the adjustment of the cut length (particle length) of the extrudate 16.

[0025] Preferably, the line connecting the infrared emitting tube 12 and the infrared receiving tube 15 is perpendicular to the extrusion hole 10 , so that the monitored length of a small amount of extrudate 16 can represent the length of the entire extrudate 16 .

[0026] Preferably, the central axes of the cutter shaft 8, the rotating shaft 3 and the extrusion shell 2 coincide, and the cutter shaft 8 is perpendicular to the blade 9, so that the extrudate 16 has a uniform overall length after being cut and the cross section is perpendicular to its length direction.

[0027] Preferably, the feeding portion 11 is a feeding hopper or a feeding port, which is convenient for feeding materials into the extrusion shell 2 .

[0028] Preferably, a plurality of supporting legs are provided at the bottom of the extrusion shell 2 for supporting the extrusion shell 2 .

[0029] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A feed pelletizing device with a maturation function, characterized in that: It comprises an extrusion shell and a U-shaped frame 1, a spiral steam pipe is arranged in the side wall of the extrusion shell, the steam pipe is connected to a steam supply device, a motor 1 is arranged on one end face of the extrusion shell, a feeding part is arranged on the top of the extrusion shell near the motor 1, the motor 1 is connected to a rotating shaft, the rotating shaft is rotatably arranged in the extrusion shell, an auger blade is arranged on the rotating shaft, a U-shaped frame 1 and a plurality of extrusion holes are arranged on an end face of the extrusion shell away from the motor 1, a motor 2 and a knife shaft are arranged on the U-shaped frame 1, the motor 2 is connected to the knife shaft, a blade is arranged at the end of the knife shaft, and the blade is close to the end face of the extrusion shell; The U-shaped frame 1 is provided with an electric push rod and a control module, the electric push rod is connected to the U-shaped frame 2, the opposite inner walls of the U-shaped frame 2 are respectively provided with an infrared transmitting tube and an infrared receiving tube, and the control module is electrically connected to the infrared transmitting tube, the infrared receiving tube and the motor 2.

2. A feed pelletizing device with a maturation function according to claim 1, characterized in that: The connecting line of the infrared emitting tube and the infrared receiving tube is perpendicular to the extrusion hole.

3. The feed pelletizing device with a maturation function according to claim 1, characterized in that: The central axes of the knife shaft, the rotating shaft and the extrusion shell coincide with each other, and the knife shaft is perpendicular to the blade.

4. The feed pelletizing device with a maturation function according to claim 1, characterized in that: The feeding part is a feeding hopper or a feeding port.

5. The feed pelletizing device with a maturation function according to claim 1, characterized in that: A plurality of supporting legs are arranged at the bottom of the extrusion shell.