Compounding device for accelerator

By designing a compounding device including automatic feeding, uniform distribution and heating functions, the problems of insufficient artificial feeding accuracy and low compounding efficiency in the prior art are solved, and efficient and uniform quick-coagulant compounding is achieved, and the compounding quality is improved.

CN222586332UActive Publication Date: 2025-03-11SHANXI PROVINCE SANGMUSI BUILDING MATERIALS CHEM IND
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Patent Information

Application Number
CN202421303882.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-11
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing quick-coagulant compounding equipment requires manual feeding, resulting in insufficient feeding accuracy, uneven distribution of raw materials, uneven mixing, low compounding efficiency, and lack of heating function, which affects the quality of compounding.

Method used

A compounding device including a tank body, partition, agitator, liquid distributor, electric heating box and control mechanism is designed. Through an automated feeding system and a uniform distribution mechanism, precise automatic feeding and uniform distribution are achieved, and the compounding effect is improved through agitation and heating functions.

Benefits of technology

The addition accuracy is improved, the uniform distribution of raw materials and rapid stirring and mixing are achieved, which greatly improves the compounding efficiency, avoids the stratification of raw materials, and improves the compounding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a compounding device for an accelerator, and relates to the technical field of accelerator production. Comprising a tank body, two partition plates are fixedly installed at the positions, close to the right side, of the inner wall of the tank body, the interior of the tank body is sequentially divided into a compounding chamber and two liquid storage chambers from left to right through the partition plates, stirring mechanisms are arranged on the left side wall and the right side wall of the compounding chamber and the left side wall and the right side wall of the two liquid storage chambers correspondingly, and the stirring mechanism on the left side is fixedly connected with an output shaft of a driving motor; a liquid distribution mechanism is mounted on the stirring mechanism corresponding to the compounding chamber, the liquid distribution mechanism is communicated with an electric heating box through a connecting mechanism, the electric heating box is fixedly mounted on the upper surface of the tank body, and a water pump is fixedly mounted on the right side surface of the electric heating box; according to the utility model, accurate and automatic feeding is realized, the feeding precision is more accurate, raw materials are uniformly distributed during compounding, rapid stirring and mixing can be realized, the compounding effect is greatly improved, an accelerator and the raw materials are not easy to layer due to the addition of a stirring function, and the compounding quality is better due to the heating function of the compounded accelerator.
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Description

Technical Field

[0001] The utility model relates to the technical field of quick-setting agent production, in particular to a compounding device for quick-setting agents. Background Art

[0002] Accelerator is a chemical admixture that can make cement set quickly. Its use can make cement set and harden in a very short time. It is mainly used in shotcrete and shotcrete mortar construction. In recent years, wet shotcrete technology has gradually replaced the traditional dry spraying technology due to its advantages of good construction environment, low rebound and high construction efficiency. It has been widely used. The accelerator used in conjunction with this construction technology is liquid accelerator.

[0003] In the prior art, the compounding equipment of the quick-setting agent needs to be manually added, the feeding accuracy is not enough, and the various raw materials are difficult to be evenly distributed, resulting in uneven mixing of the subsequent effects. A lot of time is required for stirring, and the compounding efficiency is low. At the same time, the compounded quick-setting agent and its raw materials are stored for a long time, which is easy to stratify and affect the quality. In addition, the compounded quick-setting agent lacks a heating function, which affects the compounding quality. Utility Model Content

[0004] The utility model provides a compounding device for an accelerating setting agent to solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a compounding device for an accelerator, comprising a tank body, wherein two partitions are fixedly installed on the inner wall of the tank body near the right side, and the partitions divide the tank body into a compounding chamber and two liquid storage chambers from left to right, respectively, and stirring mechanisms are arranged on the left and right side walls of the compounding chamber and the two liquid storage chambers, and the left stirring mechanism is fixedly connected to the output shaft of the driving motor, and the driving motor is fixedly installed on the left side of the tank body, and a liquid distributing mechanism is installed on the stirring mechanism corresponding to the compounding chamber, and the liquid distributing mechanism The mechanism is connected with the electric heating box through a connecting mechanism, and the electric heating box is fixedly installed on the upper surface of the tank body. A water pump is fixedly installed on the right side of the electric heating box. The water outlet of the water pump is connected with the electric heating box through a water outlet pipe. A liquid inlet pipe is installed on the water inlet of the water pump. The lower surface of the liquid inlet pipe is provided with a first liquid inlet mechanism at a position corresponding to the compounding chamber and the two liquid storage chambers, and the first liquid inlet mechanism is respectively inserted in the compounding chamber and the liquid storage chamber, two second liquid inlet mechanisms are provided on the upper surface of the liquid inlet pipe, and a control mechanism is provided on the front side of the tank body.

[0006] Furthermore, the stirring mechanism includes a transmission pipe, a first mechanical seal and a stirring pipe. The transmission pipe is installed on the left side wall of the compounding chamber through the first mechanical seal, and the left end of the transmission pipe is fixedly connected to the right side of the output shaft of the driving motor. The stirring pipes are evenly arranged on the transmission pipe. The transmission pipes in the stirring mechanism in the compounding chamber and the two liquid storage chambers are fixedly connected, and the transmission pipes are not interconnected.

[0007] Furthermore, the liquid distribution mechanism includes a liquid distribution box, a second mechanical seal, a liquid inlet hole and a liquid outlet hole. The liquid distribution box is fixedly installed on the left inner wall of the tank body, and the left and right side walls of the liquid distribution box are installed on the transmission pipe through the second mechanical seal. The transmission pipe corresponding to the liquid distribution box is provided with a liquid inlet hole, and the stirring pipe is evenly provided with liquid outlet holes.

[0008] Furthermore, the connecting mechanism includes a connecting pipe and a first check valve, the connecting pipe connects the liquid distribution box with the electric heating box, and the connecting pipe is provided with a first check valve.

[0009] Furthermore, the first liquid inlet mechanism includes a conduit, a second check valve, a control valve and an electric flow valve. The conduit is fixedly installed on the lower surface of the liquid inlet pipe, and the liquid inlet pipe is inserted in the compounding chamber. The second check valve, the control valve and the electric flow valve are arranged on the liquid inlet pipe from bottom to top in sequence. The second liquid inlet mechanism has the same structure as the first liquid inlet mechanism.

[0010] Furthermore, the control mechanism includes a controller and a temperature sensor, the controller is installed on the front side of the tank body, and the temperature sensor is embedded in the front side wall of the compounding chamber.

[0011] Compared with the prior art, the utility model provides a compounding device for an accelerating setting agent, which has the following beneficial effects:

[0012] 1. The compounding device for the accelerator is provided with a water pump so that the liquid inlet pipe extracts the raw materials through the first liquid inlet mechanism and the second liquid inlet mechanism, thereby realizing accurate and automatic feeding, making the feeding accuracy more accurate, and the liquid distribution mechanism makes the raw materials during compounding evenly distributed in the compounding chamber, which can be quickly stirred and mixed, greatly improving the compounding effect.

[0013] 2. The compounding device for the quick-setting agent is provided with three stirring mechanisms, so that the raw materials in the compounding chamber and the liquid storage chamber have the effect of being stirred, so that the quick-setting agent and the raw materials are not easy to be separated, and the heating function of the raw materials is increased by the electric heating box, and the compound quick-setting agent is heated to make the compounding quality better. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2This is a cross-sectional view of the tank body of the utility model;

[0016] Figure 3 This is a schematic diagram of the stirring mechanism structure of the utility model.

[0017] In the figure: 1. tank body; 2. partition; 3. compounding chamber; 4. liquid storage chamber; 5. stirring mechanism; 501. transmission pipe; 502. first mechanical seal; 503. stirring pipe; 6. driving motor; 7. liquid distribution mechanism; 701. liquid distribution box; 702. second mechanical seal; 703. liquid inlet hole; 704. liquid outlet hole; 8. connecting mechanism; 801. connecting pipe; 802. first check valve; 9. electric heating box; 10. water pump; 11. water outlet pipe; 12. liquid inlet pipe; 13. first liquid inlet mechanism; 131. conduit; 132. second check valve; 133. control valve; 134. electric flow valve; 14. second liquid inlet mechanism; 15. control mechanism; 151. controller; 152. temperature sensor. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-Figure 3The utility model discloses a compounding device for quick-setting agent, including a tank body 1, wherein two partitions 2 are fixedly installed on the inner wall of the tank body 1 near the right side, and the partition 2 divides the tank body 1 into a compounding chamber 3 and two liquid storage chambers 4 from left to right, a drain valve is installed at the lower edge of the left wall of the compounding chamber 3, an injection pipe is arranged on the upper surface of the liquid storage chamber 4, and a sealing cover is threadedly installed on the upper surface of the injection pipe, and the liquid storage chamber 4 can be divided into several parts according to the use requirements to meet the use requirements, and stirring mechanisms 5 are arranged on the left and right side walls of the compounding chamber 3 and the two liquid storage chambers 4, and the left stirring mechanism 5 is fixedly connected to the output shaft of the driving motor 6, and the driving motor 6 is fixedly installed on the left side of the tank body 1. A liquid distribution mechanism 7 is installed on the stirring mechanism 5 corresponding to the compounding chamber 3, and the liquid distribution mechanism 7 is connected with the electric heating box 9 through a connecting mechanism 8. The electric heating box 9 is fixedly installed on the upper surface of the tank body 1, and a water pump 10 is fixedly installed on the right side of the electric heating box 9. The water outlet of the water pump 10 is connected with the electric heating box 9 through an outlet pipe 11, and a liquid inlet pipe 12 is installed on the water inlet of the water pump 10. The lower surface of the liquid inlet pipe 12 is provided with a first liquid inlet mechanism 13 at a position corresponding to the compounding chamber 3 and the two liquid storage chambers 4, and the first liquid inlet mechanism 13 is respectively inserted in the compounding chamber 3 and the liquid storage chamber 4, and two second liquid inlet mechanisms 14 are provided on the upper surface of the liquid inlet pipe 12, and a control mechanism 15 is provided on the front side of the tank body 1.

[0020] Specifically, the stirring mechanism 5 includes a transmission tube 501, a first mechanical seal 502 and a stirring tube 503. The transmission tube 501 is installed on the left side wall of the compounding chamber 3 through the first mechanical seal 502, and the left end of the transmission tube 501 is fixedly connected to the right side surface of the output shaft of the driving motor 6. The stirring tubes 503 are evenly arranged on the transmission tube 501. The transmission tubes 501 in the stirring mechanism 5 in the compounding chamber 3 and the two liquid storage chambers 4 are fixedly connected, and the transmission tubes 501 are not interconnected.

[0021] In this embodiment, the first mechanical seal 502 is installed on the transmission tube 501, and the output shaft of the driving motor 6 drives the transmission tube 501 to rotate, and the transmission tube 501 drives the stirring tube 503 to rotate, so as to achieve the effect of mixing and stirring the accelerating setting agent in the compounding chamber 3. At the same time, the stirring mechanism 5 in the compounding chamber 3 drives the stirring mechanism 5 in the liquid storage chamber 4 to rotate in turn, so as to achieve the effect of stirring the raw materials in the liquid storage chamber 4.

[0022] Specifically, the liquid distribution mechanism 7 includes a liquid distribution box 701, a second mechanical seal 702, a liquid inlet hole 703 and a liquid outlet hole 704. The liquid distribution box 701 is fixedly installed on the left inner wall of the tank body 1, and the left and right side walls of the liquid distribution box 701 are installed on the transmission pipe 501 through the second mechanical seal 702. The liquid distribution box 701 is provided with a liquid inlet hole 703 on the transmission pipe 501 corresponding to the liquid distribution box 701, and the stirring pipe 503 is evenly provided with liquid outlet holes 704.

[0023] In this embodiment, the second mechanical seal 702 seals the left and right side walls of the liquid distribution box 701 with the transmission pipe 501, so that the raw materials in the liquid distribution box 701 flow into the transmission pipe 501 through the liquid inlet hole 703, and then flow out through the liquid outlet hole 704 on the stirring pipe 503, thereby flowing into the compounding chamber 3.

[0024] Specifically, the connection mechanism 8 includes a connection pipe 801 and a first check valve 802 . The connection pipe 801 connects the liquid distribution box 701 with the electric heating box 9 . The connection pipe 801 is provided with the first check valve 802 .

[0025] In this embodiment, the connecting pipe 801 allows the raw materials heated in the electric heating box 9 to flow into the liquid distribution box 701, and the first check valve 802 prevents the raw materials from flowing back.

[0026] Specifically, the first liquid inlet mechanism 13 includes a conduit 131, a second check valve 132, a control valve 133 and an electric flow valve 134. The conduit 131 is fixedly installed on the lower surface of the liquid inlet pipe 12, and the liquid inlet pipe 12 is inserted in the compounding chamber 3. The second check valve 132, the control valve 133 and the electric flow valve 134 are sequentially arranged on the liquid inlet pipe 12 from bottom to top. The second liquid inlet mechanism 14 has the same structure as the first liquid inlet mechanism 13.

[0027] In this embodiment, the control valve 133 is opened to allow the liquid inlet pipe 12 to extract the quick-setting agent in the compounding chamber 3 through the conduit 131, and the second check valve 132 prevents backflow, and the electric flow valve 134 monitors the flow.

[0028] Specifically, the control mechanism 15 includes a controller 151 and a temperature sensor 152 . The controller 151 is installed on the front side of the tank body 1 , and the temperature sensor 152 is embedded in the front side wall of the compounding chamber 3 .

[0029] In this embodiment, the temperature sensor 152 monitors the temperature of the accelerating agent in the compounding chamber 3, so that the controller 151 adjusts the opening and closing of the electric heating box 9 and the temperature.

[0030] When in use, the second liquid inlet mechanism 14 is stacked with the accelerator raw material, and the corresponding additive is injected into the liquid storage chamber 4, so that the water pump 10 pumps liquid from the first liquid inlet mechanism 13 and the second liquid inlet mechanism 14 through the liquid inlet pipe 12. At this time, the control valve 133 on the first liquid inlet mechanism 13 corresponding to the compounding chamber 3 is in a closed state, and the control valve 133 on the first liquid inlet mechanism 13 and the second liquid inlet mechanism 14 corresponding to the liquid storage chamber 4 is in an open state, and the injection amount of each first liquid inlet mechanism 13 and the second liquid inlet mechanism 14 is monitored by the electric flow valve 134. And the information is fed back to the controller 151. When the set injection amount is reached, the controller 151 closes the corresponding control valve 133 in the first liquid inlet mechanism 13 and the second liquid inlet mechanism 14, and the water pump 10 injects the extracted raw materials into the electric heating box 9 through the outlet pipe 11. The electric heating box 9 is turned on to heat the raw materials. The heated raw materials flow into the liquid distribution box 701 of the liquid distribution mechanism 7 through the connecting pipe 801. The raw materials in the liquid distribution box 701 flow into the transmission pipe 501 through the liquid inlet hole 703, and then flow out through the liquid outlet hole 704 on the stirring pipe 503, thereby flowing into the compounding chamber 3, at this time, the output shaft of the driving motor 6 drives the transmission tube 501 in the stirring mechanism 5 to rotate, and the transmission tube 501 drives the stirring tube 503 to rotate, so as to achieve the effect of mixing and stirring the quick-setting agent in the compounding chamber 3, and at the same time, the stirring mechanism 5 in the compounding chamber 3 drives the stirring mechanism 5 in the liquid storage chamber 4 to rotate in turn, so as to achieve the effect of stirring the raw materials in the liquid storage chamber 4, extract the raw materials, realize accurate and automatic feeding, make the feeding accuracy more accurate, and the raw materials during compounding are evenly distributed in the compounding chamber 3, can be quickly stirred and mixed evenly, and greatly improve the compounding effect, The raw materials in the compounding chamber 3 and the liquid storage chamber 4 are stirred, so that the accelerator and the raw materials are not easy to be separated. The temperature of the accelerator in the compounding chamber 3 is monitored by the temperature sensor 152. When the temperature in the compounding chamber 3 is lower than the set value, the control valve 133 in the first liquid inlet mechanism 13 corresponding to the compounding chamber 3 is opened, so that the compounded accelerator is drawn into the electric heating box 9, and then flows into the liquid distribution mechanism 7 through the connecting pipe 801, and flows into the compounding chamber 3 evenly through the liquid distribution mechanism 7, forming a cycle, which can quickly heat the compounded accelerator and make the compounding quality better.

[0031] In summary, the compounding device for the accelerator can realize accurate and automatic feeding, making the feeding precision more accurate, and the raw materials are evenly distributed during compounding, and can be quickly stirred and mixed, which greatly improves the compounding effect. The added stirring function makes it difficult for the accelerator and the raw materials to be separated, and the heating function of the compounded accelerator makes the compounding quality better.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A compounding device for an accelerating setting agent, comprising a tank (1), characterized in that: Two partitions (2) are fixedly installed on the inner wall of the tank body (1) near the right side, and the partitions (2) divide the tank body (1) into a compounding chamber (3) and two liquid storage chambers (4) from left to right. Stirring mechanisms (5) are arranged on the left and right side walls of the compounding chamber (3) and the two liquid storage chambers (4), and the left stirring mechanism (5) is fixedly connected to the output shaft of the driving motor (6). The driving motor (6) is fixedly installed on the left side of the tank body (1). A liquid distribution mechanism (7) is installed on the stirring mechanism (5) corresponding to the compounding chamber (3). The liquid distribution mechanism (7) is connected to the electric heating box (9) through the connecting mechanism (8). The electric heating box (9) is fixedly installed A water pump (10) is fixedly mounted on the upper surface of the tank body (1). The right side of the electric heating box (9) is provided with a water pump (10). The water outlet of the water pump (10) is connected to the electric heating box (9) through a water outlet pipe (11). A liquid inlet pipe (12) is mounted on the water inlet of the water pump (10). First liquid inlet mechanisms (13) are arranged on the lower surface of the liquid inlet pipe (12) at positions corresponding to the compounding chamber (3) and the two liquid storage chambers (4). The first liquid inlet mechanisms (13) are respectively inserted into the compounding chamber (3) and the liquid storage chamber (4). Two second liquid inlet mechanisms (14) are arranged on the upper surface of the liquid inlet pipe (12). A control mechanism (15) is arranged on the front side of the tank body (1).

2. The compounding device for an accelerating setting agent according to claim 1, characterized in that: The stirring mechanism (5) comprises a transmission tube (501), a first mechanical seal (502) and a stirring tube (503); the transmission tube (501) is mounted on the left side wall of the compounding chamber (3) via the first mechanical seal (502); the left end of the transmission tube (501) is fixedly connected to the right side surface of the output shaft of the driving motor (6); the stirring tubes (503) are evenly arranged on the transmission tube (501); the transmission tubes (501) in the stirring mechanism (5) in the compounding chamber (3) and the two liquid storage chambers (4) are fixedly connected, and the transmission tubes (501) are not interconnected.

3. The compounding device for an accelerating setting agent according to claim 2, characterized in that: The liquid distribution mechanism (7) comprises a liquid distribution box (701), a second mechanical seal (702), a liquid inlet hole (703) and a liquid outlet hole (704); the liquid distribution box (701) is fixedly mounted on the left inner wall of the tank body (1), and the left and right side walls of the liquid distribution box (701) are mounted on the transmission pipe (501) via the second mechanical seal (702); a liquid inlet hole (703) is provided on the transmission pipe (501) corresponding to the liquid distribution box (701), and liquid outlet holes (704) are uniformly provided on the stirring pipe (503).

4. The compounding device for an accelerating setting agent according to claim 1, characterized in that: The connecting mechanism (8) comprises a connecting pipe (801) and a first check valve (802); the connecting pipe (801) connects the liquid distribution box (701) with the electric heating box (9); and the connecting pipe (801) is provided with the first check valve (802).

5. The compounding device for an accelerating setting agent according to claim 1, characterized in that: The first liquid inlet mechanism (13) comprises a conduit (131), a second check valve (132), a control valve (133) and an electric flow valve (134); the conduit (131) is fixedly mounted on the lower surface of the liquid inlet pipe (12), and the liquid inlet pipe (12) is inserted into the compounding chamber (3); the second check valve (132), the control valve (133) and the electric flow valve (134) are sequentially arranged on the liquid inlet pipe (12) from bottom to top; the second liquid inlet mechanism (14) has the same structure as the first liquid inlet mechanism (13).

6. The compounding device for an accelerating setting agent according to claim 1, characterized in that: The control mechanism (15) comprises a controller (151) and a temperature sensor (152); the controller (151) is mounted on the front side of the tank body (1), and the temperature sensor (152) is embedded in the front side wall of the compounding chamber (3).