Noise reduction plate for ball mill

By designing a noise reduction plate for ball mill consisting of rubber layer, damping layer, sound insulation layer and sound absorption layer, and equipped with a quick installation and disassembly device, the existing ball mill noise reduction device has solved the problem of unsatisfactory noise reduction effect and troublesome installation, and more efficient noise control and maintenance are achieved.

CN222586760UActive Publication Date: 2025-03-11XINJIANG SHENGAN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421169914.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-03-11
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The noise reduction effect of the existing ball mill noise reduction device is not ideal, and it is troublesome to install, so it cannot be disassembled quickly, which affects the efficiency of use.

Method used

A noise reduction plate for ball mill is designed, including a rubber layer, a damping layer, a sound insulation layer and a sound absorbing layer, and is quickly installed and disassembled through the installation device.

Benefits of technology

It effectively reduces the noise of the ball mill, prevents noise pollution, and improves the installation and disassembly efficiency of the noise reduction board, saves time and improves maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222586760U_ABST
Patent Text Reader

Abstract

The noise reduction plate for the ball mill comprises a supporting seat, the ball mill, a driving device and a supporting block, the noise reduction plate and a mounting device are arranged, the noise reduction plate composed of a rubber layer, a damping layer, a sound insulation layer and a sound absorption layer has a high noise reduction function, noise can be well isolated in the ball mill, and the noise reduction effect is good. And meanwhile, the noise reduction plate can be fixed into the ball mill through cooperation of the movable rod and the adjusting rod, the noise reduction plate can be rapidly mounted and dismounted through the arrangement, the dismounting time is saved, and the maintenance efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ball mills, in particular to a noise reduction plate for a ball mill. Background Art

[0002] Ball mill is the key equipment for further crushing of materials after destruction. It is widely used in cement, silicate products, new building materials, refractory materials, fertilizers, ferrous and non-ferrous metal beneficiation, glass and ceramics and other production industries to achieve dry or wet grinding of various ores and / or other grindable materials.

[0003] For example, the "A Noise Reduction Device for a Ball Mill" with publication number CN212018014U includes a ball mill box, a noise reduction plate is arranged inside the ball mill box, an inner plate is arranged on the lower surface of the noise reduction plate, and a sound absorbing plate, a sound insulation plate and a sound silencing plate are arranged inside the noise reduction plate. The sound absorbing plate is bonded to the upper part of the noise reduction plate and connected, the sound insulation plate is bonded to the lower part of the noise reduction plate, and the sound silencing plate is bonded to the middle part of the noise reduction plate. This realizes the absorption and isolation of noise when the ball mill is in use, reduces the frequency of noise propagation of the ball mill during use, and improves the noise reduction effect of the ball mill during use.

[0004] Although the above-mentioned noise reduction device has certain advantages in reducing the noise of the ball mill, it still has certain disadvantages:

[0005] The noise reduction effect of the noise reduction plate in the above noise reduction device is not ideal. It has a poor noise reduction effect on the ball mill and is easy to affect its use. At the same time, the installation of the noise reduction plate is more troublesome and cannot be installed quickly. It needs to be disassembled one by one, and it takes a long time to replace, which is inconvenient to use. Utility Model Content

[0006] 1. Technical issues to be resolved

[0007] In view of the deficiencies in the prior art, the utility model provides a noise reduction plate for a ball mill, which solves the above-mentioned problems.

[0008] (II) Technical solution

[0009] To achieve the above purpose, the utility model is implemented through the following technical solutions: a noise reduction plate for a ball mill, comprising a support seat, a ball mill, a driving device, a support block, a noise reduction plate and a mounting device, the ball mill is arranged at the top of the support seat, the driving device is arranged at the outside of the ball mill, the support blocks are provided in four groups and are equidistantly arranged inside the ball mill, the noise reduction plate is arranged inside the ball mill, the mounting device is provided in four groups and are equidistantly arranged on the inner wall of the ball mill, the noise reduction plate is composed of a rubber layer, a damping layer, a sound insulation layer and a sound absorption layer, the rubber layer is arranged on the outside of the noise reduction plate, the damping layer is arranged at the bottom end of the rubber layer, the sound insulation layer is arranged at the bottom end of the damping layer, and the sound absorption layer is arranged at the bottom end of the sound insulation layer.

[0010] Preferably, the mounting device includes a fixed block, a movable rod, a sliding groove, an adjusting rod, a limiting rod, a spring, an electromagnetic block and an electromagnet, the fixed block is fixed to the bottom end of the inner wall of the ball mill, the movable rod is arranged at the top end of the fixed block and extends downward to the interior of the fixed block, the sliding groove is fixed to the inner bottom end of the fixed block, the adjusting rod is arranged at the top end of the sliding groove, the limiting rod is provided with two groups, and both penetrate the adjusting rod and are fixed to the inner left end of the fixed block, the spring is arranged on the outside of the adjusting rod, and the right end of the spring is fixed to the inner left end of the fixed block, the electromagnetic block is installed at the inner left end of the fixed block, and the electromagnet is fixed to the left end of the adjusting rod.

[0011] Preferably, the damping layer is composed of asphalt slurry, the sound insulation layer is composed of glass fiber reinforced material, the sound absorbing layer is composed of ultrafine glass wool, and holes are provided inside the sound absorbing layer. The damping layer composed of asphalt slurry has a buffering effect, the sound insulation layer composed of glass fiber reinforced material has a strong sound insulation effect, and the sound absorbing layer composed of ultrafine glass wool has a large sound absorption coefficient and can consume sound well.

[0012] Preferably, a groove is provided in the middle of the bottom end of the noise reduction plate, and the shape of the groove is consistent with the supporting block, and the noise reduction plate can be fixed through this arrangement.

[0013] Preferably, the bottom end of the movable rod is arranged in an inclined surface and tilts downward from the back to the front. Through this arrangement, when the movable rod enters the fixed block, the inclined surface pushes the adjusting rod to move.

[0014] Preferably, the front end surface of the adjusting rod is arranged in an arc shape, which facilitates contact with the bottom end of the movable rod.

[0015] Preferably, a protrusion is provided at the front end of the limit rod, and the movable range of the adjustment rod is limited by this arrangement.

[0016] (III) Beneficial effects

[0017] The utility model provides a noise reduction plate for a ball mill. The utility model has the following beneficial effects: by setting the noise reduction plate and the installation device, the noise reduction plate composed of the rubber layer, the damping layer, the sound insulation layer and the sound absorption layer has a strong noise reduction function, can well isolate the noise inside the ball mill, and prevent noise pollution to the outside, and at the same time, the noise reduction plate can be fixed inside the ball mill through the cooperation of the movable rod and the adjustment rod. Through this setting, the noise reduction plate can be quickly installed and disassembled, saving the time of disassembly and improving the maintenance efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a structural side view of the utility model;

[0020] Figure 3 This is a perspective view of the noise reduction plate structure in the utility model;

[0021] Figure 4 This is a side view of the installation device structure in the utility model;

[0022] Figure 5 It is a top view of the installation device structure in the utility model.

[0023] In the figure: support seat -1, ball mill -2, driving device -3, support block -4, noise reduction plate -5, mounting device -6, rubber layer -51, damping layer -52, sound insulation layer -53, sound absorption layer -54, fixing block -61, movable rod -62, sliding groove -63, adjusting rod -64, limiting rod -65, spring -66, electromagnetic block -67, electromagnet -68. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-3The utility model provides a technical solution of a noise reduction plate for a ball mill: a noise reduction plate for a ball mill, comprising a support seat 1, a ball mill 2, a driving device 3, a support block 4, a noise reduction plate 5 and an installation device 6, the ball mill 2 is arranged at the top of the support seat 1, the driving device 3 is arranged at the outside of the ball mill 2, the support block 4 is provided with four groups, and is equidistantly arranged inside the ball mill 2, the noise reduction plate 5 is arranged inside the ball mill 2, the installation device 6 is provided with four groups, and is equidistantly arranged on the inner wall of the ball mill 2, the noise reduction plate 5 is composed of a rubber layer 51, a damping layer 52, a sound insulation layer 53 and a sound absorption layer 54, the rubber layer 51 is arranged on the outside of the noise reduction plate 5, the damping layer 52 is arranged on the rubber layer 51 At the bottom, a sound insulation layer 53 is arranged at the bottom end of the damping layer 52, and a sound absorbing layer 54 is arranged at the bottom end of the sound insulation layer 53. The damping layer 52 is composed of asphalt slurry, the sound insulation layer 53 is composed of glass fiber reinforced material, and the sound absorbing layer 54 is composed of ultra-fine glass wool, and holes are arranged inside the sound absorbing layer 54. The damping layer 52 composed of asphalt slurry has a buffer effect, the sound insulation layer 53 composed of glass fiber reinforced material has a strong sound insulation effect, and the sound absorbing layer 54 composed of ultra-fine glass wool has a large sound absorption coefficient and can consume sound well. A groove is arranged in the middle of the bottom end of the noise reduction plate 5, and the shape of the groove is consistent with the support block 4. Through this arrangement, the noise reduction plate 5 can be fixed.

[0026] See also Figure 4 and Figure 5 The utility model provides a technical solution for a noise reduction plate for a ball mill: a noise reduction plate for a ball mill, comprising an installation device 6 including a fixed block 61, a movable rod 62, a sliding groove 63, an adjusting rod 64, a limiting rod 65, a spring 66, an electromagnetic block 67 and an electromagnet 68, the fixed block 61 is fixed to the bottom end of the inner wall of the ball mill 2, the movable rod 62 is arranged at the top end of the fixed block 61, and extends downward to the inside of the fixed block 61, the sliding groove 63 is fixed to the bottom end of the inside of the fixed block 61, the adjusting rod 64 is arranged at the top end of the sliding groove 63, and the limiting rod 65 is provided with two groups, and both penetrate the adjusting rod 64 and are fixed to the inside of the fixed block 61 At the left end, a spring 66 is arranged on the outside of the adjusting rod 64, and the right end of the spring 66 is fixed to the inner left end of the fixed block 61, an electromagnetic block 67 is installed at the inner left end of the fixed block 61, and an electromagnet 68 is fixed to the left end of the adjusting rod 64. The bottom end of the movable rod 62 is arranged with an inclined surface, and is inclined downward from back to front. Through this arrangement, when the movable rod 62 enters the fixed block 61, the adjusting rod 64 is pushed to move through the inclined surface. The front end surface of the adjusting rod 64 is arranged in an arc shape, and through this arrangement, it is convenient to contact with the bottom end of the movable rod 62. A protrusion is provided at the front end of the limit rod 65, and the movable range of the adjusting rod 64 is limited by this arrangement.

[0027] Here’s how it works:

[0028] First, before use, the noise reduction plate 5 is installed in the ball mill 2. The noise reduction plate 5 installed is composed of a rubber layer 51, a damping layer 52, a sound insulation layer 53 and a sound absorption layer 54. The damping layer 52 composed of asphalt slurry material can realize the refraction of sound waves on uneven surfaces, thereby reducing its sound energy and effectively reducing the sound. The sound insulation layer 53 composed of glass fiber reinforced material has a strong sound insulation effect. The sound absorption layer 54 composed of ultra-fine glass wool has countless tiny and mutually interpenetrating holes inside the sound absorption layer 54, which causes the sound waves to be subjected to friction and viscous resistance, thereby being converted into heat energy for consumption;

[0029] Second, the movable rod 62 is inserted into the fixed block 61 through the noise reduction plate 5. The movable rod 62 squeezes the right end of the adjusting rod 64 during the movement, so that the adjusting rod 64 moves along the sliding groove 63. The adjusting rod 64 squeezes the spring 66 when it moves. When the adjusting rod 64 moves into the groove of the movable rod 62, the spring 66 releases its elastic potential energy after losing its force to push the adjusting rod 64 to move. The adjusting rod 64 moves to the movable rod 62 and is fixed, so that the noise reduction plate 5 can be fixed to the fixed block 61.

[0030] Third, when the noise reduction plate 5 needs to be removed and replaced, the electromagnetic block 67 is started, and the electromagnetic block 67 generates suction on the electromagnet 68, so that the electromagnet 67 drives the adjusting rod 64 to move, and the adjusting rod 64 moves along the limiting rod 65, and at the same time squeezes the spring 66. When the adjusting rod 64 moves, the limiting effect on the movable rod 62 is cancelled, and the movable rod 62 can be taken out from the fixed block 61, and then the noise reduction plate 5 is disassembled along the supporting block 4, and the electromagnetic block 67 is turned off. After the spring 66 loses its force, it releases its elastic potential energy to push the adjusting rod 64 back to its original position, which is convenient for the next adjustment.

[0031] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.

[0032] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A noise reduction plate for a ball mill, comprising a support base (1), a ball mill (2), a driving device (3) and a supporting block (4), wherein the ball mill (2) is arranged at the top of the support base (1), the driving device (3) is arranged at the outside of the ball mill (2), and the supporting blocks (4) are provided in four groups and are equidistantly arranged inside the ball mill (2); Features: The invention also comprises a noise reduction plate (5) and a mounting device (6), wherein the noise reduction plate (5) is arranged inside the ball mill (2), and the mounting device (6) is provided with four groups and is evenly spaced on the inner wall of the ball mill (2). The noise reduction plate (5) comprises a rubber layer (51), a damping layer (52), a sound insulation layer (53) and a sound absorption layer (54), wherein the rubber layer (51) is arranged on the outer side of the noise reduction plate (5), the damping layer (52) is arranged at the bottom end of the rubber layer (51), the sound insulation layer (53) is arranged at the bottom end of the damping layer (52), and the sound absorption layer (54) is arranged at the bottom end of the sound insulation layer (53).

2. The noise reduction plate for a ball mill according to claim 1, characterized in that: The mounting device (6) comprises a fixed block (61), a movable rod (62), a sliding groove (63), an adjusting rod (64), a limiting rod (65), a spring (66), an electromagnetic block (67) and an electromagnet (68); the fixed block (61) is fixed to the bottom end of the inner wall of the ball mill (2); the movable rod (62) is arranged at the top end of the fixed block (61) and extends downward to the inside of the fixed block (61); the sliding groove (63) is fixed to the inner bottom of the fixed block (61); The adjusting rod (64) is arranged at the top end of the sliding groove (63), the limiting rod (65) is provided with two groups, and both groups penetrate the adjusting rod (64) and are fixed to the inner left end of the fixing block (61), the spring (66) is arranged on the outer side of the adjusting rod (64), and the right end of the spring (66) is fixed to the inner left end of the fixing block (61), the electromagnetic block (67) is installed at the inner left end of the fixing block (61), and the electromagnet (68) is fixed to the left end of the adjusting rod (64).

3. The noise reduction plate for a ball mill according to claim 1, characterized in that: The damping layer (52) is composed of asphalt slurry, the sound insulation layer (53) is composed of glass fiber reinforced material, the sound absorbing layer (54) is composed of ultra-fine glass wool, and holes are provided inside the sound absorbing layer (54).

4. The noise reduction plate for a ball mill according to claim 1, characterized in that: A groove is provided in the middle of the bottom end of the noise reduction plate (5), and the shape of the groove is consistent with that of the support block (4).

5. The noise reduction plate for a ball mill according to claim 2, characterized in that: The bottom end of the movable rod (62) is arranged in an inclined surface and is inclined downward from the back to the front.

6. The noise reduction plate for a ball mill according to claim 2, characterized in that: The front end surface of the adjusting rod (64) is arranged in an arc shape.

7. The noise reduction plate for a ball mill according to claim 2, characterized in that: The front end of the limiting rod (65) is provided with a protruding block.

Citation Information

Patent Citations

  • Noise reduction device of ball mill

    CN212018014U