Furnace slag iron separation device
By designing a slag iron separation device with multiple electromagnetic suction cups, guide grooves, scraper, output discharge mechanism and vacuum cleaner, the problems of low separation efficiency and recovery rate and environmental pollution in the existing devices are solved, and efficient and automated separation and dust removal treatment are achieved.
Patent Information
- Application Number
- CN202420854211.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing slag iron separation device lacks multi-channel magnetic separation, collection structure and automatic slag output structure, and does not have a vacuum cleaner and dust removal mechanism, resulting in low separation efficiency and recovery rate, and environmental pollution problems.
A slag iron separation device is designed, including a plurality of electromagnetic suction cups, material guide grooves, scrapers, output discharge mechanisms and vacuum cleaners installed on the rotating shaft. By rotating the electric motor, the electromagnetic suction cup is driven to rotate, and the magnetic substance is absorbed and brought out. The scraper forces the material to be unloaded, the material guide groove collects the material, the output and discharge mechanism achieve automatic output, and the vacuum cleaner mechanism and the dust removal chassis are used to reduce environmental pollution.
The separation efficiency and recovery rate of the slag iron separation device are improved, efficient separation and automated output of slag iron are achieved, environmental pollution is reduced, and the safety and environmental protection of the equipment are improved.
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Figure CN222586862U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag iron separation equipment, in particular to a slag iron separation device. Background Art
[0002] Slag iron is a solid residue produced during the steelmaking or ironmaking process, and its main components are iron and alloy elements such as silicon and manganese. Slag iron is separated from slag by a slag iron separation device. The separated iron can be reused in steelmaking or iron production, or the slag can be recycled;
[0003] When the slag iron separation device is used to magnetically separate the iron and other magnetic materials in the slag, it does not have a multi-channel magnetic separation and collection structure and a slag automatic output structure, which affects the separation efficiency and recovery rate. At the same time, it does not have a dust suction mechanism and a dust removal mechanism, so it cannot avoid environmental pollution during the slag iron separation.
[0004] Therefore, it is particularly important to design a slag iron separation device to solve the above-mentioned defects. Utility Model Content
[0005] 1) Technical problems to be solved by the utility model
[0006] In view of the shortcomings of the prior art, the utility model designs a slag-iron separation device, which solves the technical problems in the prior art that the prior art lacks multi-channel magnetic separation, collection structure and automatic slag output structure, and lacks dust suction mechanism and dust removal mechanism for further processing.
[0007] 2) Technical solution
[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0009] A slag iron separation device comprises a device body, a mounting frame is arranged on the left side of the device body, a control box is arranged on the left side of the bottom end of the mounting frame, a rotating motor is arranged on the top of the mounting frame, a separation discharge chute is arranged on the upper edge of the front face of the device body, a material pool is embedded and installed on the top of the device body, a protective hood is arranged on the top of the device body and located on the outer edge of the material pool, an electric control discharge valve pipe is arranged on the right side of the material pool, an output discharge mechanism is arranged inside the inner bottom end of the material pool and extending to the electric control discharge valve pipe, a bearing is embedded and installed on the left side of the inner wall of the protective hood, a bearing seat is arranged on the right side of the inner wall of the protective hood, a rotating shaft is arranged on the right side of the bearing seat through the inside of the bearing and connected to the rotating motor, a material guide trough and an electromagnetic suction cup are arranged on the rotating shaft in sequence, a scraper is arranged on the top of the material guide trough and close to the side of the electromagnetic suction cup, a dust suction mechanism is arranged on the top of the inner wall of the protective hood, and a dust removal box connected to the dust suction mechanism is arranged on the top of the protective hood.
[0010] As a preferred solution of the utility model, a controller panel is embedded and installed on the front side of the control box.
[0011] As a preferred solution of the utility model, a feed hopper is installed inside the back of the protective hood which penetrates through the material pool.
[0012] As a preferred solution of the utility model, one end of the rotating shaft away from the bearing seat is connected to the output end of the rotating motor through a coupling.
[0013] As a preferred solution of the utility model, the bottom front edge of the material guide trough is fixedly installed on the top of the separation feed trough, and the side of the material guide trough is provided with a through hole whose size matches the flexible rotation of the rotating shaft.
[0014] As a preferred solution of the utility model, the output discharge mechanism and the electric control discharge valve tube are evenly spaced along the width direction of the material pool, wherein the multiple output discharge mechanisms include a bearing bracket installed inside the electric control discharge valve tube and an output motor installed on the left side of the material pool, and a discharge screw is installed at the internal bottom end of the material pool and between the output end of the output motor and the bearing bracket.
[0015] As a preferred solution of the utility model, the dust suction mechanism includes a dust suction hood suspended and installed above the electromagnetic suction cup, and multiple dust suction fans are installed on the top of the dust suction hood. One ends of the multiple dust suction fans are connected to the interior of the dust suction hood through dust suction pipes, and the other ends of the multiple dust suction fans are connected to the dust removal box through dust exhaust pipes.
[0016] As a preferred solution of the utility model, a filter plate and a dust collecting box are embedded and installed in sequence on the front of the dust removal chassis from top to bottom, and four exhaust fans are embedded and installed on the top of the dust removal chassis.
[0017] 3) Beneficial effects
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] The utility model is designed to install multiple electromagnetic suction cups on the rotating shaft and cooperate with the material guide troughs with scrapers installed on both sides thereof, so that the rotating motor drives the multiple electromagnetic suction cups to rotate and the materials inside the material pool are subjected to the effect of the magnetic field, and the magnetic materials are fully adsorbed. The weak magnetic iron is adsorbed on the surface of the electromagnetic suction cup by the strong suction force. As the electromagnetic suction cup rotates, the magnetic materials are taken out and forced to be unloaded by the scraper with special material and structure to flow into the material guide trough, and then enter the separation trough for centralized collection, thereby improving the separation efficiency of the device;
[0020] Secondly, the output discharge mechanism is set to facilitate the turning of the material inside the material pool when the electric control discharge valve pipe is not opened, increasing the contact between the material and the electromagnetic suction cup, thereby improving the recovery rate of the device, and automatically outputting the iron-removed waste slag for use when the electric control discharge valve pipe is opened;
[0021] In addition, the dust suction mechanism is set up in conjunction with the dust removal chassis, so that a dust suction hood is located above the rotating electromagnetic suction cup for dust suction, and the dust is transported to the inside of the dust removal chassis through the dust suction fan, and then filtered through the set filter plate, and the dust is concentrated in the dust collection box, effectively avoiding environmental pollution during slag and iron separation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0023] Figure 2 This is the overall front view of the utility model;
[0024] Figure 3 This is a schematic diagram of the overall internal structure of the utility model;
[0025] Figure 4 It is an overall side view of the utility model.
[0026] In the figure: 1. device body; 2. mounting frame; 3. control box; 4. controller panel; 5. material pool; 501. feed hopper; 502. electric control discharge valve pipe; 6. protective cover; 7. bearing; 8. bearing seat; 9. rotating shaft; 10. rotating motor; 11. coupling; 12. electromagnetic suction cup; 13. material guide trough; 14. scraper; 15. output discharge mechanism; 151. output motor; 152. discharge screw; 153. bearing bracket; 16. dust suction mechanism; 161. dust hood; 162. dust suction fan; 163. dust suction pipe; 164. dust exhaust pipe; 17. dust removal chassis; 171. filter plate; 172. dust collection box; 173. exhaust fan; 18. separation discharge chute. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0028] Example:
[0029] The embodiment of the utility model provides a slag iron separation device, which solves the technical problems in the prior art that the device does not have a multi-channel magnetic separation, a collection structure and an automatic slag output structure, and does not have a dust suction mechanism and a dust removal mechanism for further processing;
[0030] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0031] A slag iron separation device comprises a device body 1, a mounting frame 2 is arranged on the left side of the device body 1, a control box 3 is installed on the left side of the bottom end of the mounting frame 2, a controller panel 4 is embedded and installed on the front of the control box 3, a rotating motor 10 is installed on the top of the mounting frame 2, a separation material chute 18 is installed on the upper edge of the front of the device body 1, and a material pool 5 is embedded and installed on the top of the device body 1;
[0032] Among them, see Figure 1 , Figure 2 , Figure 3 and Figure 4 In this embodiment, a protective cover 6 is installed on the top of the device body 1 and on the outer edge of the material pool 5. An electric-controlled discharge valve pipe 502 is installed on the right side of the material pool 5. An output discharge mechanism 15 is arranged at the bottom of the inner part of the material pool 5 and extends to the inside of the electric-controlled discharge valve pipe 502. The specific structure of the output discharge mechanism 15 is as follows:
[0033] Multiple output discharging mechanisms 15 and the electric-controlled discharging valve tube 502 are evenly spaced along the width direction of the material pool 5, wherein the multiple output discharging mechanisms 15 include a bearing bracket 153 installed inside the electric-controlled discharging valve tube 502 and an output motor 151 installed on the left side of the material pool 5, and a discharging screw 152 is installed at the bottom of the material pool 5 and between the output end of the output motor 151 and the bearing bracket 153. The output discharging mechanism 15 is arranged to facilitate the material in the material pool 5 to be turned over when the electric-controlled discharging valve tube 502 is not opened, thereby increasing the contact between the material and the electromagnetic suction cup, thereby improving the recovery rate of the device, and automatically outputting the iron-removed waste slag for use when the electric-controlled discharging valve tube 502 is opened;
[0034] Furthermore, the back of the protective cover 6 penetrates the material pool 5 and a feed hopper 501 is installed inside. A bearing 7 is embedded and installed on the left side of the inner wall of the protective cover 6. A bearing seat 8 is installed on the right side of the inner wall of the protective cover 6. The right side of the bearing seat 8 penetrates the interior of the bearing 7 and is connected to the rotating motor 10 and a rotating shaft 9 is installed. The end of the rotating shaft 9 away from the bearing seat 8 is connected to the output end of the rotating motor 10 through a coupling 11. A material guide trough 13 and an electromagnetic suction cup 12 are alternately sleeved on the rotating shaft 9 in sequence. A scraper 14 is installed on the top of the material guide trough 13 and close to the side of the electromagnetic suction cup 12. The bottom front edge of the material guide trough 13 is fixedly installed on the top of the separation trough 18. In addition, a through hole whose size matches that of the rotating shaft 9 for flexible rotation is provided on the side of the material guide trough 13. By designing multiple electromagnetic suction cups 12 installed on the rotating shaft 9 to cooperate with the material guide trough 13 with scrapers 14 installed on both sides thereof, the rotating motor 10 is convenient to drive the multiple electromagnetic suction cups 12 to rotate, and the material inside the material pool 5 is subjected to the effect of the magnetic field, and the magnetic material is fully adsorbed. The weakly magnetic iron is adsorbed on the surface of the electromagnetic suction cup 12 by the strong suction force. As the electromagnetic suction cup 12 rotates, the magnetic material is brought out and the scraper 14 with special material and structure is used to forcibly unload the material and flow it to the material guide trough 13, and then enters the separation discharge trough 18 for centralized collection, thereby improving the separation efficiency of the device.
[0035] Also, see Figure 1 , Figure 2 , Figure 3 and Figure 4 In this embodiment, a dust collecting mechanism 16 is provided on the top of the inner wall of the protective cover 6. The specific structure of the dust collecting mechanism 16 is as follows:
[0036] The dust suction mechanism 16 includes a dust suction hood 161 suspended and installed above the electromagnetic suction cup 12, and a plurality of dust suction fans 162 are installed on the top of the dust suction hood 161. One ends of the plurality of dust suction fans 162 are connected to the interior of the dust suction hood 161 through a dust suction pipe 163, and the other ends of the plurality of dust suction fans 162 are connected to the dust removal box 17 through a dust exhaust pipe 164.
[0037] Furthermore, a dust removal box 17 connected to a dust suction mechanism 16 is provided on the top of the protective hood 6. The dust removal box 17 specifically includes a filter plate 171 and a dust collection box 172 embedded and installed in sequence on its front from top to bottom, and four exhaust fans 173 embedded and installed on the top of the dust removal box 17. The dust suction mechanism 16 is provided to cooperate with the dust removal box 17, so that the dust suction hood 161 is located above the rotating electromagnetic suction cup 12 for dust suction, and the dust is transported to the inside of the dust removal box 17 through the dust suction fan 162, and then filtered through the filter plate 172, and the dust is concentrated in the dust collection box 171, so as to effectively avoid environmental pollution during the separation of slag and iron.
[0038] It should be noted here that the controller panel 4, the electric-controlled discharge valve tube 502, the rotating motor 10, the electromagnetic suction cup 12, the output motor 151, the dust suction fan 162 and the exhaust fan 173 are all existing technologies and will not be described in detail here.
[0039] The working process of the utility model is as follows: when using the slag iron separation device, firstly, the slag is put into the material pool 5 from the feed hopper 501, and the material inside the material pool 5 is subjected to the effect of the magnetic field by the rotating motor 10 to drive the multiple electromagnetic suction cups 12 installed on the rotating shaft 9, so that the magnetic material is fully adsorbed, and the weak magnetic iron is adsorbed on the surface of the electromagnetic suction cup 5 by the strong suction force. As the electromagnetic suction cup 5 rotates, the magnetic material is taken out and the scraper 14 with special material and structure is forced to unload the material to flow to the guide trough 13, and then enters the separation discharge trough 18 for centralized collection. At the same time, the output discharge mechanism 15 is arranged to facilitate the turning of the material inside the material pool 5 when the electric control discharge valve pipe 5021 is not opened, so as to increase the contact between the material and the electromagnetic suction cup 12. Touch, thereby improving the recovery rate of the device, and automatically outputting the waste slag for removing iron when the discharge valve pipe 502 is opened, and through the dust suction mechanism 16 set to cooperate with the dust removal box 17, it is convenient to have a dust suction hood 161 located above the rotating electromagnetic suction cup 12 for dust suction, and the dust is concentrated and transported to the inside of the dust removal box 17 through the dust suction fan 162, and then filtered through the set filter plate 171, and the dust is concentrated in the dust collection box 172, which effectively avoids environmental pollution during slag and iron separation. The whole operation process is simple and convenient. Compared with the existing slag and iron separation device, the utility model can improve the separation efficiency and recovery rate and safe and pollution-free separation and treatment through design, and has certain practicality.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A slag iron separation device, comprising a device body (1), characterized in that: A mounting frame (2) is provided on the left side of the device body (1), a control box (3) is installed on the left side of the bottom end of the mounting frame (2), a rotating motor (10) is installed on the top of the mounting frame (2), a separation discharge chute (18) is installed on the upper edge of the front face of the device body (1), a material pool (5) is embedded and installed on the top of the device body (1), a protective machine cover (6) is installed on the top of the device body (1) and located on the outer edge of the material pool (5), an electric-controlled discharge valve pipe (502) is installed on the right side of the material pool (5), and an output discharge mechanism (15) is provided at the bottom end of the interior of the material pool (5) and extends to the inside of the electric-controlled discharge valve pipe (502). A bearing (7) is embedded and installed on the left side of the inner wall of the protective hood (6), and a bearing seat (8) is installed on the right side of the inner wall of the protective hood (6). The right side of the bearing seat (8) passes through the interior of the bearing (7) and is connected to a rotating motor (10) and is installed with a rotating shaft (9). A material guide groove (13) and an electromagnetic suction cup (12) are alternately sleeved on the rotating shaft (9). A scraper (14) is installed on the top of the material guide groove (13) and close to the side of the electromagnetic suction cup (12). A dust suction mechanism (16) is arranged on the top of the inner wall of the protective hood (6), and a dust removal box (17) connected to the dust suction mechanism (16) is arranged on the top of the protective hood (6).
2. A slag iron separation device according to claim 1, characterized in that: A controller panel (4) is embedded and installed on the front side of the control box (3).
3. The slag iron separation device according to claim 1, characterized in that: The back side of the protective cover (6) penetrates through the material pool (5) and a feed hopper (501) is installed inside.
4. The slag iron separation device according to claim 1, characterized in that: One end of the rotating shaft (9) away from the bearing seat (8) is connected to the output end of the rotating motor (10) via a coupling (11).
5. The slag iron separation device according to claim 1, characterized in that: The bottom front edge of the material guide trough (13) is fixedly mounted on the top of the separation material discharge trough (18), and a through hole with a size matching that of the rotating shaft (9) for flexible rotation is provided on the side of the material guide trough (13).
6. The slag iron separation device according to claim 1, characterized in that: The output discharge mechanism (15) and the electric control discharge valve tube (502) are arranged in a plurality at equal intervals along the width direction of the material pool (5), wherein the plurality of output discharge mechanisms (15) include a bearing bracket (153) installed inside the electric control discharge valve tube (502) and an output motor (151) installed on the left side of the material pool (5), and a discharge screw (152) is installed at the inner bottom end of the material pool (5) and between the output end of the output motor (151) and the bearing bracket (153).
7. The slag iron separation device according to claim 1, characterized in that: The dust suction mechanism (16) comprises a dust suction hood (161) suspended and installed above the electromagnetic suction cup (12); a plurality of dust suction fans (162) are installed on the top of the dust suction hood (161); one end of the plurality of dust suction fans (162) are connected to the interior of the dust suction hood (161) through a dust suction pipe (163); and the other end of the plurality of dust suction fans (162) are connected to the dust removal box (17) through a dust exhaust pipe (164).
8. The slag iron separation device according to claim 1, characterized in that: A filter plate (171) and a dust collecting box (172) are embedded and installed in sequence on the front of the dust removal box (17) from top to bottom, and four exhaust fans (173) are embedded and installed on the top of the dust removal box (17).