Double-roller roller coater for plate paint spraying

By setting up an exhaust tube, a dial plate and a blower in the double-roll roller coating machine, combined with the heating pipe and exhaust holes, the problem of paint slipping when the board is sprayed is solved, and the painting effect and drying efficiency are improved.

CN222587054UActive Publication Date: 2025-03-11JIANGXI XINGLONG NEW ENERGY-SAVING BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421247553.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-03-11
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

When the existing double-roll roller coating machine paints the sheet, the paint applied to the upper edge of the sheet easily slides down to the side plate of the sheet, thereby affecting the painting effect of the sheet.

Method used

A double-roll roller coating machine for spraying sheets is designed. By setting up an exhaust tube, a dial plate and a blower, the airflow is discharged to the exhaust tube and discharged to the edge of the plate along the air outlet to regulate the amount of paint on the plate to prevent the paint from falling along the edge of the plate. At the same time, the plate on the conveyor belt mechanism is dried through the heating pipe and exhaust holes to improve the drying efficiency of the paint.

Benefits of technology

The phenomenon of paint falling along the edge of the board is effectively avoided, the painting effect of the board and the drying efficiency of the paint are improved, and the problem of paint slipping in the prior art is solved.

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Abstract

The utility model provides a double-roller roller coater for plate paint spraying, which belongs to the technical field of roller coater, and comprises a roller coater body, a conveyor belt mechanism and a rotating roller arranged on the roller coater body through a fixing plate, the roller coater body is provided with an exhaust cylinder relative to the rotating roller, and a plurality of air outlets penetrate through the end face of the exhaust cylinder towards the conveyor belt mechanism. A supporting plate is arranged at the tail end of the roller coater body, a top plate is arranged on the supporting plate, an air blower is arranged at the top of the top plate, a flow dividing pipe communicated with an air outlet of the air blower is arranged in the top plate, and the flow dividing pipe is communicated with the exhaust cylinder through a connecting pipe; the shifting plate is obliquely arranged towards the conveying belt mechanism. By arranging the air exhaust barrel and the shifting plate, air flow is exhausted to the air exhaust barrel through the air blower and is exhausted to the edge of the plate along the air outlet, so that the amount of paint on the plate is conveniently adjusted and controlled, the phenomenon that a large amount of paint falls off along the edge of the plate can be avoided, and the paint spraying effect of the plate is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of roller coaters, in particular to a double-roller coater for plate spraying. Background Art

[0002] In the process of plate processing, in order to improve the corrosion resistance, wear resistance and aesthetics of the product, it is usually necessary to spray paint on the surface of the plate through a roller coater. Among them, in the double-roller roller coater, the uniform rubber roller and the uniform steel roller are key components. They are usually set in parallel to ensure that the paint can form a uniform coating between the two. This design allows the two rollers to fit closely and control the thickness and uniformity of the paint by adjusting the pressure between them. However, the existing roller coater does not have a drying function during coating, which easily causes waste of the coating glue, paint or ink.

[0003] In order to address the above problems, the existing Chinese patent with announcement number CN217222218U proposes a double-roller coater for the production of calcium silicate boards. The device generates heat through the operation of a heating tube, and the heat is transferred to the inside of the heating box through the heating plate to heat the air inside it. Then, the hot air is driven from the air inlet into the drying bin through the operation of the air inlet motor and the cooperation of the air outlet motor to heat the board, thereby achieving a drying effect.

[0004] However, although the above-mentioned double-roller coater for producing calcium silicate boards can discharge the heat generated by the heating tube into the drying chamber through multiple sets of fans to dry the boards, when the double-roller coater for producing calcium silicate boards is painting the boards, the paint applied on the upper edge of the boards is easy to slide to the side panels of the boards, thereby affecting the painting effect of the boards. Therefore, the utility model provides a double-roller coater for painting boards to meet the needs. Utility Model Content

[0005] The utility model aims to solve the problems existing in the above-mentioned background technology and proposes a double-roller coating machine for plate spraying.

[0006] The technical problem to be solved by the utility model is to provide a double-roller coating machine for painting plates to solve the problem that when the existing double-roller coating machine is painting the plates, the paint applied on the upper edge of the plates easily slides down to the side plates of the plates, thereby affecting the painting effect of the plates.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0008] A double-roller coating machine for plate painting, comprising:

[0009] A roller coater body, a conveyor belt mechanism and a rotating roller arranged on the roller coater body through a fixed plate, the roller coater body is provided with an exhaust tube relative to the rotating roller, the exhaust tube is penetrated by a plurality of air outlets on the end face facing the conveyor belt mechanism, a support plate is provided at the end of the roller coater body, a top plate is provided on the support plate, a blower is provided on the top of the top plate, a shunt pipe connected to the air outlet of the blower is provided inside the top plate, the shunt pipe is connected to the exhaust tube through a connecting pipe, and paddles that fit the edges of the rotating roller are relatively movable on both sides of the fixed plate, and the paddles are inclined toward the conveyor belt mechanism.

[0010] Preferably, the exhaust cylinder is arranged on the roller coater body along the transmission direction of the conveyor belt mechanism, and a cover plate is hinged at the air outlet.

[0011] Preferably, the cover plate is rotatably connected to the exhaust cylinder via a rotating shaft, a torsion spring is sleeved on the rotating shaft, and two ends of the torsion spring are respectively fixedly connected to the cover plate and the exhaust cylinder.

[0012] Preferably, the interior of the top plate is a hollow structure, the bottom of the diverter pipe is connected to an exhaust scoop, the exhaust scoop is a hollow structure with openings at both ends, and the bottom of the top plate is penetrated by a plurality of exhaust holes relative to the exhaust scoop.

[0013] Preferably, a heating pipe is fixedly connected in the top plate between the exhaust hole and the exhaust scoop, and a controller for controlling the blower and the heating pipe is provided on the roller coating machine body.

[0014] Preferably, the dial plate is movably connected to the fixed plate, and an adjustment mechanism for adjusting the dial plate is provided on the fixed plate, and the adjustment mechanism includes:

[0015] An adjusting bolt is passed through and threadedly connected to the fixing plate, and the adjusting bolt is rotatably connected to the shifting plate;

[0016] A movable rod, a first end of which is fixedly connected to the shifting plate, a second end of which is movably connected to the fixed plate, a second end of which is fixedly connected to a limiting plate, and a movable groove in which the limiting plate can move.

[0017] In the above scheme, by setting an exhaust duct and a paddle, the air flow is discharged to the exhaust duct through a blower and discharged to the edge of the plate along the air outlet, thereby facilitating the regulation of the amount of paint on the plate, avoiding the phenomenon of a large amount of paint falling along the edge of the plate, and improving the painting effect of the plate.

[0018] In the above scheme, by arranging a cover plate, a heating tube and an exhaust scoop, the cover plate can be blown open by the airflow discharged from the air outlet, and can be reset under the action of a torsion spring when the airflow stops, thereby improving the protection of the exhaust tube and the air outlet; further, the airflow delivered to the exhaust scoop will blow toward the heating tube, thereby discharging the hot air along the exhaust hole and drying the plates on the conveyor belt mechanism, thereby improving the drying efficiency of the paint on the plates and further avoiding the phenomenon of paint falling along the edge of the plates.

[0019] In the above scheme, an adjustment mechanism is provided to facilitate adjusting the position of the paddle, so as to adjust the position of the paint on the rotating roller according to the different widths of the plate, thereby improving the application range of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a partial structural schematic diagram of the air outlet of the utility model;

[0023] Figure 3 For this utility model Figure 2 A schematic diagram of the structure from another perspective;

[0024] Figure 4 It is a partial structural schematic diagram of the cover plate, exhaust scoop and heating pipe of the utility model;

[0025] Figure 5 For this utility model Figure 4 Schematic diagram of the local structure from another perspective;

[0026] Figure 6 It is a partial structural schematic diagram of the torsion spring and the rotating shaft of the utility model;

[0027] Figure 7 It is a partial structural schematic diagram of the regulating mechanism of the utility model.

[0028] [Reference Signs]

[0029] 1. Roller coating machine body; 2. Rotating roller; 3. Torsion spring; 4. Controller; 5. Conveyor belt mechanism; 6. Support plate; 7. Blower; 8. Adjustment mechanism; 81. Adjustment bolt; 82. Movable rod; 83. Limit plate; 84. Movable groove; 9. Rotating shaft; 10. Top plate; 11. Exhaust tube; 12. Diverter plate; 13. Air outlet; 14. Cover plate; 15. Diverter pipe; 16. Connecting pipe; 17. Exhaust hole; 18. Electric heating pipe; 19. Exhaust hopper; 20. Fixed plate. DETAILED DESCRIPTION

[0030] like Figures 1 to 7 As shown, an embodiment of the utility model provides a double-roller roller coater for painting a plate, comprising a roller coater body 1, a conveyor belt mechanism 5, and a rotating roller 2 arranged on the roller coater body 1 through a fixed plate 20, the roller coater body 1 is provided with an exhaust cylinder 11 relative to the rotating roller 2, and a plurality of air outlets 13 are penetrated through the end surface of the exhaust cylinder 11 facing the conveyor belt mechanism 5, a support plate 6 is provided at the end of the roller coater body 1, a top plate 10 is provided on the support plate 6, a blower 7 is provided on the top of the top plate 10, a shunt pipe 15 connected to the air outlet 13 of the blower 7 is provided inside the top plate 10, the shunt pipe 15 is connected to the exhaust cylinder 11 through a connecting pipe, and a paddle plate 12 that fits the edge of the rotating roller 2 is relatively movable on both sides of the fixed plate 20, and the paddle plate 12 is inclined toward the conveyor belt mechanism 5.

[0031] Specifically, when the rotating roller 2 is spraying paint on the plate, the blower 7 is started to make the wind flow along the diverter pipe 15 and the connecting pipe to the exhaust duct 11, and discharged along the air outlet 13 to the side of the plate on the conveyor belt mechanism 5, thereby preventing the paint on the edge of the plate from falling to the side of the plate. At the same time, the wind flow can also speed up the drying speed of the paint. In addition, the paddle 12 can prevent the amount of paint on the edge of the rotating roller 2 from being too large, thereby preventing a large amount of paint on the edge of the rotating roller 2 from accumulating on the edge of the plate. The overall structure is simple, which is convenient for regulating the amount of paint on the plate, thereby preventing a large amount of paint from falling along the edge of the plate, improving the painting effect of the plate, and solving the problem that when the existing double-roller coating machine is painting the plate, the paint applied on the edge of the plate easily slides to the side plate of the plate, thereby affecting the painting effect of the plate.

[0032] like Figures 2 to 6 As shown, in the present embodiment, the exhaust cylinder 11 is arranged on the roller coater body 1 along the transmission direction of the conveyor belt mechanism 5, and a cover plate 14 is hinged at the air outlet 13, and the cover plate 14 is rotatably connected to the exhaust cylinder 11 through a rotating shaft 9, and a torsion spring 3 is sleeved on the rotating shaft 9, and the two ends of the torsion spring 3 are respectively fixedly connected to the cover plate 14 and the exhaust cylinder 11. Specifically, the cover plate 14 can be blown open by the wind discharged from the air outlet 13, and is reset under the action of the torsion spring 3 when the wind stops, thereby improving the protection of the exhaust cylinder 11 and the air outlet 13.

[0033] like Figure 4 and Figure 5 As shown, in the present embodiment, the interior of the top plate 10 is a hollow structure, and an exhaust scoop 19 is connected to the bottom of the shunt pipe 15. The exhaust scoop 19 is a hollow structure with openings at both ends. A plurality of exhaust holes 17 are penetrated at the bottom of the top plate 10 relative to the exhaust scoop 19. A heating pipe is fixedly connected to the top plate 10 between the exhaust holes 17 and the exhaust scoop 19. A controller 4 for controlling the blower 7 and the heating pipe is provided on the roller coating machine body 1. Specifically, after the blower 7 discharges the wind flow to the shunt pipe 15, the shunt pipe 15 will respectively transport the wind flow to the exhaust scoop 19 and the exhaust cylinder 11. The wind flow transported to the exhaust scoop 19 will blow toward the heating pipe, thereby discharging the hot air along the exhaust hole 17 and drying the plate on the conveyor belt mechanism 5, thereby improving the drying efficiency of the paint on the plate and further avoiding the phenomenon of paint falling along the edge of the plate. It should be noted that the installation of the heating pipe and the connection with the controller 4 are prior arts and will not be described in detail here.

[0034] like Figure 2 and Figure 7 As shown, in the present embodiment, the dial plate 12 is movably connected with the fixed plate 20, and an adjusting mechanism 8 for adjusting the dial plate 12 is provided on the fixed plate 20. The adjusting mechanism 8 comprises an adjusting bolt 81, which penetrates through and is threadedly connected to the fixed plate 20, and the adjusting bolt 81 is rotatably connected with the dial plate 12. A movable rod 82, a first end of which is fixedly connected with the dial plate 12, and a second end of the movable rod 82 is movably connected with the fixed plate 20, and a second end of the movable rod 82 is fixedly connected with a limiting plate 83. A movable groove 84 for the limiting plate 83 to move is provided in the fixed plate 20. Specifically, the position of the dial plate 12 can be adjusted conveniently through the adjusting mechanism 8, so as to adjust the position of the paint on the rotating roller 2 according to the width of the plate, thereby improving the application range of the device.

[0035] Working principle:

[0036] First, the position of the paddle 12 is adjusted by the adjusting mechanism 8 according to the width of the plate. Then, when the rotating roller 2 is used to spray paint on the plate, the blower 7 is started to discharge the wind along the shunt pipe 15 and the connecting pipe to the exhaust tube 11, and discharged along the air outlet 13 to the side of the plate on the conveyor belt mechanism 5, thereby preventing the paint on the edge of the plate from falling to the side of the plate. At the same time, the wind delivered to the exhaust scoop 19 will blow to the heating pipe, thereby discharging the hot air along the exhaust hole 17 and drying the plate on the conveyor belt mechanism 5. The overall structure is simple, which is convenient for regulating the amount of paint on the plate, thereby preventing a large amount of paint from falling along the edge of the plate, improving the painting effect of the plate, and solving the problem that when the existing double-roller coating machine is painting the plate, the paint applied on the edge of the plate is easy to slide to the side plate of the plate, thereby affecting the painting effect of the plate.

Claims

1. A double-roller coating machine for painting a plate, comprising a coating machine body (1), a conveyor belt mechanism (5), and a rotating roller (2) arranged on the coating machine body (1) via a fixing plate (20), characterized in that: The roller coating machine body (1) is provided with an exhaust pipe (11) opposite to the rotating roller (2); the exhaust pipe (11) is provided with a plurality of air outlets (13) on the end surface facing the conveyor belt mechanism (5); a support plate (6) is provided at the end of the roller coating machine body (1); a top plate (10) is provided on the support plate (6); a blower (7) is provided on the top of the top plate (10); a shunt pipe (15) connected to the air outlet (13) of the blower (7) is provided inside the top plate (10); the shunt pipe (15) is connected to the exhaust pipe (11) through a connecting pipe; The fixed plate (20) is provided with shifting plates (12) on both sides thereof so as to be relatively movable and in contact with the edge of the rotating roller (2). The shifting plates (12) are arranged to be inclined toward the conveyor belt mechanism (5).

2. The double-roller coating machine for plate painting according to claim 1, characterized in that: The exhaust cylinder (11) is arranged on the roller coating machine body (1) along the transmission direction of the conveyor belt mechanism (5), and a cover plate (14) is hingedly connected to the air outlet (13).

3. The double-roller coating machine for plate painting according to claim 2, characterized in that: The cover plate (14) is rotatably connected to the exhaust pipe (11) via a rotating shaft (9); a torsion spring (3) is sleeved on the rotating shaft (9); and two ends of the torsion spring (3) are respectively fixedly connected to the cover plate (14) and the exhaust pipe (11).

4. The double-roller coating machine for plate painting according to claim 1, characterized in that: The interior of the top plate (10) is a hollow structure, the bottom of the diverter pipe (15) is connected to an exhaust scoop (19), the exhaust scoop (19) is a hollow structure with openings passing through at both ends, and a plurality of exhaust holes (17) are passed through the bottom of the top plate (10) relative to the exhaust scoop (19).

5. The double-roller coating machine for plate painting according to claim 4, characterized in that: A heating pipe is fixedly connected inside the top plate (10) between the exhaust hole (17) and the exhaust scoop (19), and a controller (4) for controlling the blower (7) and the heating pipe is provided on the roller coating machine body (1).

6. The double-roller coating machine for plate painting according to claim 1, characterized in that: The shifting plate (12) is movably connected to the fixing plate (20), and an adjusting mechanism (8) for adjusting the shifting plate (12) is provided on the fixing plate (20), and the adjusting mechanism (8) comprises: an adjusting bolt (81) which penetrates through and is threadedly connected to the fixing plate (20), and the adjusting bolt (81) is rotatably connected to the shifting plate (12); A movable rod (82) has a first end fixedly connected to the shifting plate (12), a second end of the movable rod (82) movably connected to the fixed plate (20), a second end of the movable rod (82) fixedly connected to a limiting plate (83), and a movable groove (84) for allowing the limiting plate (83) to move is provided in the fixed plate (20).

Citation Information

Patent Citations

  • Double-roller roller coater for calcium silicate board production

    CN217222218U