Automatic label detecting and sorting device
By designing the automatic label detection and sorting device, using a CCD camera to detect the label and automatically sort through the sorting assembly, the problems of inefficiency and missed inspection in the prior art are solved, and efficient and accurate label sorting is achieved.
Patent Information
- Application Number
- CN202421277097.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The existing label sorting technology is inefficient and is prone to missed inspection and failing to meet actual production needs.
Design a label automatic detection and sorting device, including a support frame, detection assembly and sorting assembly, use a CCD camera to detect the label and separate the unqualified products from the qualified products through the sorting assembly, without manual sorting.
It realizes efficient and automated label sorting, improves sorting efficiency, reduces manual errors, and can meet the quality needs of actual production.
Smart Images
Figure CN222587363U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of label sorting, in particular to an automatic label detection and sorting device. Background Art
[0002] Labels need to be sorted after edge wrapping, and products with incomplete edge wrapping need to be picked out to ensure the quality of label products.
[0003] The label sorting work is usually done manually by staff, which requires a certain amount of labor and has low work efficiency. The sorting quality cannot meet the actual production needs, and it is easy to miss unqualified products due to dazzlement. Utility Model Content
[0004] The purpose of the utility model is to solve the problems mentioned in the above-mentioned background technology that the working efficiency is low, the sorting quality cannot meet the actual production needs, and it is easy to miss the unqualified products.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A device for automatically detecting and sorting labels comprises a support frame, a detection component and a sorting component. The support frame is provided with an annular conveyor belt, and a plurality of support tables are evenly fixedly provided on the annular conveyor belt. The detection component is a detector and a control box equipped with a CCD camera. The detection component is located outside the support frame. The annular conveyor belt passes through the detection component and is used to sort labels placed on the support table. The sorting component is located on the support table. The utility model detects labels on the annular conveyor belt through the detection component, and can separate unqualified products from qualified products after being detected by the detection component through the sorting component, without the need for manual sorting.
[0007] Preferably, the sorting component includes a support plate and a collecting component. The support table is fixed on the circular conveyor belt. A partition is fixed inside the support table. A plurality of placement openings are evenly arranged on the partition. The support plate is engaged with the placement openings. A plurality of fixing frames are evenly fixed on the bottom of the partition. The fixing frames are located outside the bottom of the placement openings. The outer side of the support plate is rotatably connected to the fixing frames. A supporting component for controlling the opening and closing of the support plate is provided inside the support table. The collecting component is located on the support table.
[0008] Preferably, the supporting assembly includes an electric push rod controlled by a control box, an auxiliary frame is fixed inside the supporting platform, multiple auxiliary frames are evenly arranged at the bottom of the partition, a fixed head is fixed on the side of the bottom of the supporting plate away from the fixed frame, multiple bases are evenly arranged on the auxiliary frame, the bases are rotatably connected to the auxiliary frames, the electric push rod is fixed on the base, a connecting head is fixed at the output end of the electric push rod, and the connecting head is rotatably connected to the fixed head.
[0009] Preferably, the collecting assembly includes a push plate and a collecting barrel, wherein two push plates are provided, one is slidably arranged above the partition, and the other is slidably arranged at the inner bottom of the supporting platform, a plurality of driving motors controlled by a control box are symmetrically arranged on the rear side of the supporting platform, a plurality of screws fixed to the output end of the driving motor are symmetrically arranged on the outer side of the supporting platform, the screws are rotatably connected to the outer side of the supporting platform, the screws are threadedly connected to the outer side of the push plate, and a plurality of collecting barrels are evenly distributed on the outer side of the supporting frame.
[0010] Preferably, the inner diameter of the collecting cylinder is larger than the width of the supporting platform to prevent the label from falling outside the collecting cylinder when entering the collecting cylinder.
[0011] Preferably, the size of the placement opening is larger than the size of the label, so that the label can slide under the placement opening conveniently.
[0012] Preferably, the top of the collecting cylinder is an oblique opening, and the higher part of the oblique opening is close to the circular conveyor belt, so that the label can slide to the bottom of the collecting cylinder conveniently.
[0013] Preferably, a retaining ring integrally formed with the support plate is fixed to the outer side of the bottom of the support plate to prevent the support plate from going too deep into the placement opening.
[0014] Preferably, the support plate is made of stainless steel with a smooth surface, which facilitates the label to slide off the support plate.
[0015] Preferably, a positioning ring is provided on the outside of the placement opening to facilitate the detection component to position and detect the label in the positioning ring.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] The labels on the circular conveyor belt are inspected by the detection component, and the control box is used to record the placement port of which positioning circle the unqualified label is in, and the electric push rod at the bottom of the corresponding placement port is controlled to retract, driving the support plate to rotate downward, and the unqualified label will slide to the bottom of the inner side of the support table. When the support table is transported to the collection cylinder for collecting unqualified products, the push plate is used to push the unqualified label out of the support table and into the collection cylinder; the push plate on the partition can push the qualified product into the collection cylinder for collecting qualified products at the back, and the sorting component can separate the unqualified products from the qualified products after being tested by the detection component without manual sorting.
[0018] By setting up multiple support tables and multiple placement ports on the support tables, a large number of labels can be detected at one time, and the sorting efficiency is fast. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the internal structure of the support platform of the utility model;
[0022] Figure 3 This is a schematic diagram of another form of the internal structure of the support platform of the utility model;
[0023] Figure 4 This is a schematic diagram of the bottom structure of the partition of the utility model;
[0024] Figure 5 This is a schematic diagram of the structure of the support plate of the utility model.
[0025] In the figure: 1. support frame; 2. detection component; 3. sorting component; 4. circular conveyor belt; 5. support table; 6. support plate; 7. collection component; 8. partition; 9. placement port; 10. fixed frame; 11. support component; 12. electric push rod; 13. auxiliary frame; 14. fixed head; 15. base; 16. connecting head; 17. push plate; 18. collection barrel; 19. drive motor; 20. screw; 21. retaining ring; 22. positioning ring. DETAILED DESCRIPTION
[0026] The utility model is described in further detail below in conjunction with the accompanying drawings.
[0027] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be used for other implementation schemes, variations, improvements, equivalent schemes, and other technical solutions that do not deviate from the spirit and scope of the utility model.
[0028] Those skilled in the art should understand that, in the disclosure of the present invention, the directions or positions indicated by the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positional relationships shown in the accompanying drawings, which are only simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the above terms should not be understood as limitations on the present invention.
[0029] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0030] See also Figure 1-Figure 5 , see Figure 1-Figure 5 The figure shows an automatic label detection and sorting device, which includes a support frame 1, a detection component 2 and a sorting component 3. The support frame 1 is provided with an annular conveyor belt 4, and a plurality of support tables 5 are evenly fixed on the annular conveyor belt 4. The detection component 2 is a detector equipped with a CCD camera and a control box. The detection component 2 is located outside the support frame 1. The annular conveyor belt 4 passes through the detection component 2 and is used to sort the labels placed on the support table 5. The sorting component 3 is located on the support table 5.
[0031] Some implementation methods of the present application are described in detail below with reference to the accompanying drawings:
[0032] See also Figure 1-Figure 5 The labels on the ring conveyor belt 4 are detected by the detection component 2, and the unqualified products detected by the detection component 2 can be separated from the qualified products by the sorting component 3 without manual sorting.
[0033] Among them, the sorting component 3 includes a support plate 6 and a collecting component 7. The support table 5 is fixed on the circular conveyor belt 4. A partition 8 is fixed inside the support table 5. A plurality of placement openings 9 are evenly arranged on the partition 8. A positioning ring 22 is arranged on the outer side of the placement opening 9 to facilitate the detection component 2 to locate and detect the label in the positioning ring 22. The support plate 6 is engaged with the placement opening 9. A plurality of fixing frames 10 are evenly fixed on the bottom of the partition 8. The fixing frames 10 are located on the outer side of the bottom of the placement opening 9. The outer side of the support plate 6 is rotatably connected to the fixing frames 10. A supporting component 11 for controlling the opening and closing of the support plate 6 is arranged inside the support table 5. The collecting component 7 is located on the support table 5. Multiple labels can be placed on the support table 5 at one time for detection, and unqualified labels can be discharged at a fixed point.
[0034] At the same time, the support assembly 11 includes an electric push rod 12 controlled by a control box, an auxiliary frame 13 is fixed in the support table 5, and multiple auxiliary frames 13 are evenly arranged at the bottom of the partition 8. A fixed head 14 is fixed on the side of the bottom of the support plate 6 away from the fixed frame 10, and a retaining ring 21 integrally formed with the support plate 6 is fixed on the outer side of the bottom of the support plate 6. The retaining ring 21 prevents the support plate 6 from going too deep into the placement port 9. Multiple bases 15 are evenly arranged on the auxiliary frame 13, and the base 15 is rotatably connected to the auxiliary frame 13. The electric push rod 12 is fixed on the base 15, and a connecting head 16 is fixed at the output end of the electric push rod 12. The connecting head 16 is rotatably connected to the fixed head 14. The rotation of the support plate 6 can be used to slide unqualified products from the top of the partition 8 to the bottom of the partition 8.
[0035] In addition, the collecting component 7 includes a push plate 17 and a collecting barrel 18. There are two push plates 17, one is slidably arranged above the partition 8, and the other is slidably arranged at the inner bottom of the support table 5. A plurality of driving motors 19 controlled by a control box are symmetrically arranged on the rear side of the support table 5. A plurality of screws 20 fixed to the output end of the driving motor 19 are symmetrically arranged on the outer side of the support table 5. The screw 20 is rotatably connected to the outer side of the support table 5, and the screw 20 is threadedly connected to the outer side of the push plate 17. A plurality of collecting barrels 18 are evenly distributed on the outer side of the support frame 1, and qualified labels and unqualified labels can be stored separately. The inner diameter of the collecting barrel 18 is larger than the width of the support table 5 to prevent the label from falling to the outside of the collecting barrel 18 when entering the collecting barrel 18. The top of the collecting barrel 18 is an inclined mouth, and the higher part of the inclined mouth is close to the circular conveyor belt 4, which is convenient for the label to slide to the bottom of the collecting barrel 18.
[0036] The labels on the circular conveyor belt 4 are inspected by the detection component 2, and the control box is used to record the placement port 9 of which positioning ring 22 the unqualified label is in, and the electric push rod 12 at the bottom of the corresponding placement port 9 is controlled to retract, driving the support plate 6 to rotate downward, and the unqualified label will slide to the bottom of the inner side of the support table 5. When the support table 5 is transported to the collection barrel 18 for collecting unqualified products, the two motors on the bottom side operate synchronously to drive the screw 20 to rotate, thereby driving the push plate 17 to move, and the push plate 17 is used to push the unqualified label out of the support table 5, and the unqualified label is pushed into the collection barrel 18; the synchronous operation of the motor on the upper side can drive the push plate 17 on the partition plate 8 to push the qualified product into the collection barrel 18 for collecting the qualified product in the future, and separate the unqualified products from the qualified products after being detected by the detection component 2, without manual sorting, and by setting a plurality of support tables 5 and a plurality of placement ports 9 on the support table 5, a large number of labels can be detected at one time, and the sorting efficiency is fast.
[0037] It is worth noting that the size of the placement opening 9 is larger than that of the label, which facilitates the label to slide under the placement opening 9. The support plate 6 is made of stainless steel with a smooth surface, which facilitates the label to slide off the support plate 6.
[0038] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments. Without departing from the principles, the embodiments of the present invention may be deformed or modified in any way.
Claims
1. A label automatic detection and sorting device, characterized in that: include: A support frame (1), a detection component (2) and a sorting component (3), wherein the support frame (1) is provided with an annular conveyor belt (4), a plurality of support platforms (5) are evenly and fixedly provided on the annular conveyor belt (4), the detection component (2) is a detector equipped with a CCD camera and a control box, the detection component (2) is located outside the support frame (1), the annular conveyor belt (4) passes through the detection component (2) and is used to sort labels placed on the support platform (5), and the sorting component (3) is located on the support platform (5).
2. The automatic label detection and sorting device according to claim 1, characterized in that: The sorting component (3) comprises a support plate (6) and a collecting component (7). The support platform (5) is fixed on the endless conveyor belt (4). A partition plate (8) is fixed inside the support platform (5). A plurality of placement openings (9) are evenly arranged on the partition plate (8). The support plate (6) is engaged with the placement openings (9). A plurality of fixing frames (10) are evenly fixed on the bottom of the partition plate (8). The fixing frames (10) are located on the outer side of the bottom of the placement openings (9). The outer side of the support plate (6) is rotatably connected to the fixing frames (10). A supporting component (11) for controlling the opening and closing of the support plate (6) is arranged inside the support platform (5). The collecting component (7) is located on the support platform (5).
3. The automatic label detection and sorting device according to claim 2, characterized in that: The support assembly (11) comprises an electric push rod (12) controlled by a control box, an auxiliary frame (13) is fixed inside the support platform (5), a plurality of the auxiliary frames (13) are evenly arranged at the bottom of the partition (8), a fixed head (14) is fixed at the side of the bottom of the support plate (6) away from the fixed frame (10), a plurality of bases (15) are evenly arranged on the auxiliary frame (13), the bases (15) are rotatably connected to the auxiliary frame (13), the electric push rod (12) is fixed on the base (15), a connector (16) is fixed at the output end of the electric push rod (12), and the connector (16) is rotatably connected to the fixed head (14).
4. The automatic label detection and sorting device according to claim 3 is characterized in that: The collecting assembly (7) comprises a push plate (17) and a collecting barrel (18), wherein two push plates (17) are provided, one of which is slidably arranged above the partition (8), and the other is slidably arranged at the inner bottom of the supporting platform (5), a plurality of driving motors (19) controlled by a control box are symmetrically arranged on the rear side of the supporting platform (5), a plurality of screw rods (20) fixed to the output end of the driving motor (19) are symmetrically arranged on the outer side of the supporting platform (5), the screw rods (20) are rotatably connected to the outer side of the supporting platform (5), the screw rods (20) are threadedly connected to the outer side of the push plate (17), and a plurality of collecting barrels (18) are evenly distributed on the outer side of the supporting frame (1).
5. The automatic label detection and sorting device according to claim 4, characterized in that: The inner diameter of the collecting cylinder (18) is greater than the width of the supporting platform (5).
6. The automatic label detection and sorting device according to claim 2, characterized in that: The size of the placement opening (9) is larger than the size of the label.
7. The automatic label detection and sorting device according to claim 4, characterized in that: The top of the collecting cylinder (18) is an oblique opening, and the higher part of the oblique opening is close to the annular conveyor belt (4).
8. The automatic label detection and sorting device according to claim 2, characterized in that: A retaining ring (21) integrally formed with the support plate (6) is fixed to the outer side of the bottom of the support plate (6).
9. The automatic label detection and sorting device according to claim 2, characterized in that: The support plate (6) is made of stainless steel.
10. The automatic label detection and sorting device according to claim 2, characterized in that: A positioning ring (22) is provided outside the placement opening (9).