Semi-automatic steel ring machining equipment
By designing semi-automatic processing equipment for steel rings and using multiple straightening mechanisms, processing mechanisms and bend wheels, the problem of time-consuming and labor-consuming manual production of steel ring skeletons for silicone products is solved, and efficient and reliable steel ring production is achieved.
Patent Information
- Application Number
- CN202420881340.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-25
AI Technical Summary
In the prior art, the steel ring skeleton of silicone products mainly relies on manual production, resulting in low craftsmanship, long time-consuming, and difficult to ensure product quality.
A semi-automatic processing equipment for steel wires, main machines, multiple wire straightening mechanisms, wire processing mechanisms, wire bend wheels and spacing adjustment mechanisms are designed. Through the coordinated work of these components, the wire is straightened, bent and processed to form the required steel wire shape.
This equipment can greatly save manpower, improve production efficiency, and ensure product quality. At the same time, the working conditions can be optimized through the spacing adjustment mechanism to adapt to different needs.
Smart Images
Figure CN222587968U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of silicone skeleton production equipment, in particular to a steel ring semi-automatic processing equipment for producing silicone product steel ring skeletons. Background Art
[0002] Silicone is a common industrial product. In the production process of silicone, in order to improve the mechanical strength, some silicone products need to be implanted with steel ring frames. This steel ring frame is made of steel wire. Whether it is bending, straightening or shearing, manual production is quite time-consuming and labor-intensive, and the work efficiency is low. Therefore, it is necessary to set up a steel ring semi-automatic processing equipment to make steel ring frames for silicone. Utility Model Content
[0003] Aiming at the defects in the prior art, the utility model provides a semi-automatic processing equipment for steel rings.
[0004] The technical solution adopted by the utility model is: semi-automatic processing equipment for steel rings, including steel wire and a main machine, on the side of the main machine are arranged a first steel wire straightening mechanism, a second steel wire straightening mechanism, a third steel wire straightening mechanism and a steel wire processing mechanism in sequence, and a steel wire bending wheel is arranged on the steel wire processing mechanism or the main machine; the steel wire passes through the first steel wire straightening mechanism, the second steel wire straightening mechanism, the third steel wire straightening mechanism, the steel wire bending wheel and the steel wire processing mechanism in sequence, and a spacing adjustment mechanism coordinated with the third steel wire straightening mechanism is arranged on the main machine.
[0005] In order to better realize the utility model, the first steel wire straightening mechanism includes a frame-shaped mounting plate, the side of the frame-shaped mounting plate is installed and fixed on the main machine, a first vertical plate is arranged at the front end of the frame-shaped mounting plate, and a plurality of first straightening wheels are arranged at the rear end, and the steel wire freely passes through the first vertical plate and cooperates with the first straightening wheel.
[0006] In order to better realize the utility model, the second wire straightening mechanism includes a plurality of second straightening wheels installed on the main machine, and the plane where the second straightening wheels are located is perpendicular to the plane where the first straightening wheels are located.
[0007] In order to better realize the utility model, the third steel wire straightening mechanism includes a plurality of third upper straightening wheels and a third lower straightening wheel installed on the main machine, and the spacing adjustment mechanism cooperates with the third upper straightening wheel.
[0008] In order to better realize the utility model, the spacing adjustment mechanism includes a horizontal plate arranged on the upper part of the main machine, and a screw rod is threaded through the horizontal plate; a rotating handle is arranged on the upper end of the screw rod, and a first slider is pressed against the lower end, and the third upper straightening wheel is installed on the first slider, and a first slide rail cooperating with the first slider is arranged on the main machine; a spring sleeved on the screw rod is connected between the first slider and the horizontal plate.
[0009] In order to better realize the utility model, the wire processing mechanism includes a mounting frame vertically connected to the side of the main machine, a shearing mechanism is arranged on the upper and lower parts of the mounting frame, and a welding mechanism is arranged between the two shearing mechanisms.
[0010] In order to better realize the utility model, the shearing mechanism includes a second slide rail arranged on the mounting frame and a light rod parallel to the second slide rail, a second slider is slidably matched on the second slide rail, and the light rod freely passes through the second slider; it also includes a third slider and a locking block, a slot is arranged on the third slider, and the locking block is matched with a screw that passes through the slot and is connected to the second slider; a pneumatic cutting shear is connected to the lower end of the third slider, and is matched with a corresponding first cylinder.
[0011] In order to better realize the utility model, the welding mechanism includes a third slide rail arranged on a mounting frame, a fourth slider is slidably matched on the third slide rail, a first electrode is arranged on the fourth slider, and a second electrode matched with the first electrode is also arranged on the mounting frame; a second cylinder matched with the fourth slider is arranged on the mounting frame.
[0012] The beneficial effects of the utility model are embodied in: the semi-automatic steel ring processing equipment of the utility model, through the cooperation of steel wire, main machine, first steel wire straightening mechanism, second steel wire straightening mechanism, third steel wire straightening mechanism, steel wire processing mechanism, steel wire bending wheel and spacing adjustment mechanism, when in use, the steel wire first passes through the first steel wire straightening mechanism for horizontal straightening, then passes through the second steel wire straightening mechanism for vertical straightening, and finally passes through the third steel wire straightening mechanism for final straightening, the spacing adjustment mechanism can conveniently adjust the straightening diameter of the third steel wire straightening mechanism to achieve a better working condition, the steel wire bending wheel re-bends the straightened steel wire to form the steel ring shape required for the silicone product, and then the steel wire processing mechanism performs cutting and welding operations, which greatly saves manpower and improves efficiency compared to manual operation, while also ensuring product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0014] Figure 1 It is a structural schematic diagram of the semi-automatic processing equipment of steel rings of the utility model;
[0015] Figure 2 A structural schematic diagram of a first steel wire straightening mechanism of the steel ring semi-automatic processing equipment of the utility model;
[0016] Figure 3 A structural schematic diagram of a second steel wire straightening mechanism of the steel ring semi-automatic processing equipment of the utility model;
[0017] Figure 4 A structural schematic diagram of a steel wire processing mechanism of the steel ring semi-automatic processing equipment of the utility model;
[0018] In the accompanying drawings, 1 is the main machine, 2 is the mounting frame, 3 is the frame-shaped mounting plate, 4 is the first vertical plate, 5 is the first straightening wheel, 6 is the second wire straightening mechanism, 7 is the third wire straightening mechanism, 8 is the spacing adjustment mechanism, 9 is the wire bending wheel, 10 is the wire, 12 is the second cylinder, 13 is the third slide rail, 14 is the fourth slider, 15 is the first electrode, 16 is the second electrode, 17 is the second slide rail, 18 is the light rod, 19 is the second slider, 20 is the third slider, 21 is the slot, 22 is the locking block, 23 is the first cylinder, 24 is the pneumatic cutting shear, 25 is the second straightening wheel, 26 is the horizontal plate, 27 is the rotating handle, 28 is the spring, 29 is the first slider, 30 is the first slide rail, 31 is the third upper straightening wheel, 32 is the third lower straightening wheel. DETAILED DESCRIPTION
[0019] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.
[0020] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field of this utility model.
[0021] Example:
[0022] like Figures 1 to 4As shown, the semi-automatic processing equipment for steel rings of the utility model comprises a steel wire 10 and a main machine 1, on the side of the main machine 1 are sequentially arranged a first steel wire straightening mechanism, a second steel wire straightening mechanism 6, a third steel wire straightening mechanism 7 and a steel wire processing mechanism, and a steel wire bending wheel 9 is arranged on the steel wire processing mechanism or the main machine 1; the steel wire 10 passes through the first steel wire straightening mechanism, the second steel wire straightening mechanism 6, the third steel wire straightening mechanism 7, the steel wire bending wheel 9 and the steel wire processing mechanism in sequence, and a spacing adjustment mechanism 8 cooperating with the third steel wire straightening mechanism 7 is arranged on the main machine 1. The semi-automatic steel ring processing equipment of the utility model cooperates with the steel wire 10, the main machine 1, the first steel wire straightening mechanism, the second steel wire straightening mechanism 6, the third steel wire straightening mechanism 7, the steel wire processing mechanism, the steel wire bending wheel 9 and the spacing adjustment mechanism 8. When in use, the steel wire 10 is firstly straightened in the horizontal direction by the first steel wire straightening mechanism, and then straightened in the vertical direction by the second steel wire straightening mechanism 6, and finally straightened by the third steel wire straightening mechanism 7. The spacing adjustment mechanism 8 can conveniently adjust the straightening diameter of the third steel wire straightening mechanism 7 to achieve a better working condition. The steel wire bending wheel 9 re-bends the straightened steel wire 10 to form the steel ring shape required for the silicone product, and then cuts and welds it through the steel wire processing mechanism. Compared with manual operation, it greatly saves manpower and improves efficiency, while also ensuring the quality of the product.
[0023] Preferably, the first steel wire straightening mechanism comprises a frame-shaped mounting plate 3, the side of which is fixedly mounted on the main machine 1, a first vertical plate 4 is arranged at the front end of the frame-shaped mounting plate 3, and a plurality of first straightening wheels 5 are arranged at the rear end, and the steel wire 10 freely passes through the first vertical plate 4 and then cooperates with the first straightening wheels 5. After the first vertical plate 4 is arranged, the steel wire 10 can be conveniently limited to prevent the steel wire 10 from jumping out of the straightening of the first straightening wheels 5.
[0024] Preferably, the second wire straightening mechanism 6 includes a plurality of second straightening wheels 25 mounted on the main machine 1, and the plane where the second straightening wheels 25 are located is perpendicular to the plane where the first straightening wheels 5 are located. With this design, the straightening direction of the second straightening wheels 25 is the vertical direction, and the straightening direction of the first straightening wheels 5 is the horizontal direction, which can achieve a uniform straightening effect.
[0025] Preferably, the third wire straightening mechanism 7 comprises a plurality of third upper straightening wheels 31 and third lower straightening wheels 32 mounted on the main machine 1, and the spacing adjustment mechanism 8 cooperates with the third upper straightening wheels 31. The spacing adjustment mechanism comprises a horizontal plate 26 arranged on the upper part of the main machine 1, and a screw is threadedly penetrated through the horizontal plate 26; a rotating handle 27 is arranged at the upper end of the screw, and a first slider 29 is pressed against the lower end, the third upper straightening wheel 31 is mounted on the first slider 29, and a first slide rail 30 cooperating with the first slider 29 is arranged on the main machine 1; a spring 28 sleeved on the screw is connected between the first slider 29 and the horizontal plate 26. After such a design, the screw can be driven to rotate by rotating the rotating handle 27, and the screw moves downward, which pushes the first slider 29 to slide downward, so that the distance between the third upper straightening wheel 31 and the third lower straightening wheel 32 becomes smaller; conversely, the screw moves upward, and the first slider 29 rises upward under the action of the spring 28, so that the distance between the third upper straightening wheel 31 and the third lower straightening wheel 32 becomes larger.
[0026] Preferably, the steel wire processing mechanism includes a mounting frame 2 vertically connected to the side of the main machine 1, and a shearing mechanism is arranged at the upper and lower parts of the mounting frame 2, and a welding mechanism is arranged between the two shearing mechanisms. The shearing mechanism includes a second slide rail 17 arranged on the mounting frame 2 and a light rod 18 parallel to the second slide rail 17, and a second slider 19 is slidably matched on the second slide rail 17, and the light rod 18 freely passes through the second slider 19; it also includes a third slider 20 and a locking block 22, and a slot 21 is arranged on the third slider 20, and the locking block 22 is matched with a screw that passes through the slot 21 and is connected to the second slider 19; a pneumatic cutting shear 24 is connected to the lower end of the third slider 20, and is matched with a corresponding first cylinder 23. After such a design, the steel wire 10 forms an upwardly bent steel ring or a downwardly bent steel ring after passing through the wire bending wheel 9, and both can be cut by the two shearing mechanisms respectively. When cutting, a force is applied to the third slider 20 to push the second slider 19 to move along the second slide rail 17, and the pneumatic shear 24 moves to the steel ring position to start the first cylinder 23 for cutting, which is quite convenient. It should be noted that the locking block 22 can be loosened, and the vertical position of the third slider 20 can be adjusted and then locked, which is more flexible to use.
[0027] Preferably, the welding mechanism comprises a third slide rail 13 arranged on the mounting frame 2, a fourth slider 14 is slidably matched on the third slide rail 13, a first electrode 15 is arranged on the fourth slider 14, a second electrode 16 matched with the first electrode 15 is also arranged on the mounting frame 2; a second cylinder 12 matched with the fourth slider 14 is arranged on the mounting frame 2. With this design, after the steel ring is sheared, the limiting mechanism where the second electrode 16 is located is put in, the second cylinder 12 drives the fourth slider 14 to move, thereby driving the first electrode 15 to move and contact with the steel ring, and the other side of the steel ring contacts with the second electrode 16, and then the contact part of the steel ring is welded.
[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.
Claims
1. Semi-automatic steel ring processing equipment, characterized by: The invention comprises a steel wire (10) and a main machine (1), wherein a first steel wire straightening mechanism, a second steel wire straightening mechanism (6), a third steel wire straightening mechanism (7) and a steel wire processing mechanism are sequentially arranged on the side of the main machine (1), and a steel wire bending wheel (9) is arranged on the steel wire processing mechanism or the main machine (1); the steel wire (10) passes through the first steel wire straightening mechanism, the second steel wire straightening mechanism (6), the third steel wire straightening mechanism (7), the steel wire bending wheel (9) and the steel wire processing mechanism in sequence, and a spacing adjustment mechanism (8) cooperating with the third steel wire straightening mechanism (7) is arranged on the main machine (1).
2. The semi-automatic steel ring processing equipment according to claim 1 is characterized in that: The first steel wire straightening mechanism comprises a frame-shaped mounting plate (3), the side of which is fixedly mounted on the main machine (1), a first vertical plate (4) is arranged at the front end of the frame-shaped mounting plate (3), and a plurality of first straightening wheels (5) are arranged at the rear end, and the steel wire (10) freely passes through the first vertical plate (4) and then cooperates with the first straightening wheels (5).
3. The semi-automatic steel ring processing equipment according to claim 2 is characterized in that: The second steel wire straightening mechanism (6) comprises a plurality of second straightening wheels (25) mounted on the main machine (1), wherein the plane where the second straightening wheels (25) are located is perpendicular to the plane where the first straightening wheels (5) are located.
4. The semi-automatic steel ring processing equipment according to claim 3 is characterized in that: The third steel wire straightening mechanism (7) comprises a plurality of third upper straightening wheels (31) and third lower straightening wheels (32) mounted on the main machine (1), and the spacing adjustment mechanism (8) cooperates with the third upper straightening wheels (31).
5. The semi-automatic steel ring processing equipment according to claim 4 is characterized in that: The spacing adjustment mechanism comprises a horizontal plate (26) arranged on the upper part of the main machine (1), and a screw rod is threadedly penetrated on the horizontal plate (26); a rotating handle (27) is arranged on the upper end of the screw rod, and a first slider (29) is pressed against the lower end; the third upper straightening wheel (31) is mounted on the first slider (29); a first slide rail (30) cooperating with the first slider (29) is arranged on the main machine (1); a spring (28) sleeved on the screw rod is connected between the first slider (29) and the horizontal plate (26).
6. The semi-automatic steel ring processing equipment according to claim 5 is characterized in that: The steel wire processing mechanism comprises a mounting frame (2) vertically connected to the side of a main machine (1), a shearing mechanism is arranged on the upper and lower parts of the mounting frame (2), and a welding mechanism is arranged between the two shearing mechanisms.
7. The semi-automatic processing equipment for steel rings according to claim 6, characterized in that: The shearing mechanism comprises a second slide rail (17) arranged on the mounting frame (2) and a light rod (18) parallel to the second slide rail (17), a second slider (19) slidably fitted on the second slide rail (17), and the light rod (18) freely passes through the second slider (19); it also comprises a third slider (20) and a locking block (22), a slot hole (21) is arranged on the third slider (20), and the locking block (22) is fitted with a screw passing through the slot hole (21) and connected to the second slider (19); a pneumatic cutting shear (24) is connected to the lower end of the third slider (20), and is fitted with a corresponding first cylinder (23).
8. The semi-automatic steel ring processing equipment according to claim 7 is characterized in that: The welding mechanism comprises a third slide rail (13) arranged on a mounting frame (2), a fourth slider (14) slidably matched on the third slide rail (13), a first electrode (15) is arranged on the fourth slider (14), and a second electrode (16) matched with the first electrode (15) is also arranged on the mounting frame (2); and a second cylinder (12) matched with the fourth slider (14) is arranged on the mounting frame (2).