Steel bar shearing device

By designing an automated steel bar shear device and using cylinders and motors to drive the active rollers and driven rollers, the existing steel bar shear machines require manual measurement and operation, and efficient and accurate steel bar shearing is achieved.

CN222587976UActive Publication Date: 2025-03-11HENAN YUENING METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202421051484.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-03-11
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

Existing reinforced bar shear machines require manual measurement and operation, resulting in waste and operation errors, and are complex in structure and high in cost.

Method used

A steel bar shear device is designed, including a base, a top shell, a driving roller and a driven roller. It is driven by a cylinder and a motor to realize automated steel bar clamping and shearing, and has adaptability to steel bars of different diameters.

Benefits of technology

It realizes automated shearing, reduces manpower waste, improves shear accuracy and safety, and reduces loss to steel bars.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reinforcing steel bar shearing device which comprises a base, a top shell is fixedly arranged on one side of the top of the base, a shearing assembly is arranged in an inner cavity of the top shell, a driving roller and a driven roller are arranged on the portion, located on the reinforcing steel bar input side of the shearing assembly, of the inner cavity of the top shell, and the driving roller is rotationally arranged on the side wall of the top shell. The driven roller is fixedly connected with a first air cylinder through a mounting base, the first air cylinder is fixedly mounted at the top of the top shell in a penetrating mode, a motor and a speed reducer are mounted on one side of the outer wall of the top shell, the output end of the motor is fixedly connected with the input end of the speed reducer, and the output end of the speed reducer is fixedly connected with one end of a driving roller. According to the reinforcing steel bar shearing device, the first air cylinder drives the driven roller to control the distance between the driven roller and the driving roller, clamping and conveying of reinforcing steel bars with different diameters are achieved, meanwhile, clamping of the driven roller and the driving roller is utilized, the reinforcing steel bars can be conveyed to the shearing assembly under the driving of the motor to the driving roller, and the shearing efficiency is improved. The steel bar shearing length can be conveniently controlled.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel bar shearing, in particular to a steel bar shearing device. Background Art

[0002] Rebar is an indispensable building material in the current construction market. After being formed and cooled, the rebar has a certain length. After cooling, it needs to be cut according to a certain size. At this time, a rebar shearing machine is needed. The demand for rebar shearing machine products is large in the domestic and foreign markets. There are many domestic manufacturers of similar products, and they are gradually forming serialization and scale. Most of the structures of rebar shearing machines are gear transmission. This type of shearing machine has a complex structure, high cost, and high strength requirements for the gear mechanism. Before the use of rebar, the required size varies due to different purposes. At present, the fixed-length cutting of rebars is mostly measured manually. After the length is measured, it is cut one by one. This cutting method requires that there are staff on site at all times. Not only does it waste a lot of manpower, but it is also easy to cause the cut rebar to be different in length from the same batch due to operational errors during measurement, which in turn causes waste. To this end, we provide a rebar shearing device to solve the above problems. Utility Model Content

[0003] In order to solve the above-mentioned problem, that is, to solve the problem raised by the above-mentioned background technology, the utility model proposes a steel bar shearing device, including a base, a top shell is fixedly arranged on one side of the top of the base, the inner cavity of the top shell is provided with a shearing assembly, the inner cavity of the top shell is located on the steel bar input side of the shearing assembly and is provided with an active roller and a driven roller, the active roller is rotatably arranged on the side wall of the top shell, the driven roller is fixedly connected to the first cylinder through the mounting seat, the first cylinder is fixedly installed on the top of the top shell in a through-type manner, a motor and a reducer are installed on one side of the outer wall of the top shell, the output end of the motor is fixedly connected to the input end of the reducer, and the output end of the reducer is fixedly connected to one end of the active roller.

[0004] Preferably, the shearing assembly includes a shearing seat, which is fixedly arranged on the top of the base. A cutter is provided above the base, and the cutter is fixedly installed on the bottom end of the second cylinder. The second cylinder is fixedly installed on the top of the top shell in a through-type manner.

[0005] Preferably, the outer walls of the active roller and the driven roller are correspondingly provided with a plurality of annular grooves, and the plurality of annular grooves are equidistantly arranged.

[0006] Preferably, a plurality of rollers are provided on the steel bar input side of the base, and the rollers are rotatably arranged on the top of the base through bearing seats.

[0007] Preferably, a collecting trough is provided at the top of the base at the steel bar output side of the shearing assembly, and a protective plate is fixedly provided between the two side walls of the top shell.

[0008] The beneficial technical effect of the utility model is that the steel bar shearing device drives the driven roller to control the distance between the driven roller and the active roller through the first cylinder, thereby realizing the clamping and conveying of steel bars of different diameters. At the same time, by clamping the driven roller and the active roller, the active roller is driven by the motor to convey the steel bars to the shearing assembly, which can facilitate the control of the shearing length of the steel bars and has certain practicality.

[0009] By setting a roller body at the same height as the active roller, the sliding friction of the steel bar on the base can be converted into rolling friction, reducing the loss of the steel bar. At the same time, by providing annular grooves on the surfaces of the active roller and the driven roller, the moving direction of the steel bar can be limited to avoid deviation. The protective plate can prevent the steel bar from flying when it is sheared, thereby increasing the safety of steel bar shearing. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 A side cross-sectional structural schematic diagram of the utility model is shown.

[0011] Figure 2 The main structural diagram of the active roller and the driven roller of the utility model is shown.

[0012] Attached figures are 1, base; 11, collecting tank; 2, top shell; 21, protective plate; 3, active roller; 31, motor; 32, reducer; 4, driven roller; 41, mounting seat; 42, first cylinder; 5, shearing assembly; 51, shearing seat; 52, second cylinder; 53, cutter; 6, roller body; 61, bearing seat. DETAILED DESCRIPTION

[0013] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.

[0014] The utility model proposes a steel bar shearing device, including a base 1, a top shell 2 is fixedly arranged on one side of the top of the base 1, a shearing assembly 5 is arranged in the inner cavity of the top shell 2, and the shearing assembly 5 can realize the shearing work of the steel bar, the inner cavity of the top shell 2 is located at the steel bar input side of the shearing assembly 5 and is provided with an active roller 3 and a driven roller 4, the active roller 3 is rotatably arranged on the side wall of the top shell 2, the driven roller 4 is fixedly connected with the first cylinder 42 through the mounting seat 41, the first cylinder 42 is fixedly installed on the top of the top shell 2 in a through-type manner, and can drive the driven roller 4 to rotate on the side wall of the top shell 2. The driven roller 4 moves downward and presses a plurality of steel bars tightly. A motor 31 and a reducer 32 are installed on one side of the outer wall of the top shell 2. The output end of the motor 31 is fixedly connected to the input end of the reducer 32. The output end of the reducer 32 is fixedly connected to one end of the active roller 3. Under the operation of the motor 31, the active roller 3 can be provided with a rotating power through the reducer 32. Under the clamping and rolling of the active roller 3 and the driven roller 4, a plurality of steel bars can be driven to slowly move toward the shear seat 51, and then the moving length of the steel bars can be determined according to the number of rotations of the active roller 3.

[0015] Specifically, the shearing assembly 5 includes a shearing seat 51, which is fixedly arranged on the top of the base 1. A cutter 53 is provided above the base 1. The cutter 53 is fixedly installed on the bottom end of the second cylinder 52. The second cylinder 52 is fixedly installed on the top of the top shell 2 in a through-type manner. The second cylinder 52 can drive the cutter 53 to move downward, and the steel bars can be cut off under the action of the shearing seat 51 and the cutter 53.

[0016] Specifically, the outer walls of the active roller 3 and the driven roller 4 are provided with a plurality of annular grooves correspondingly, and the annular grooves are arranged equidistantly. By providing annular grooves on the surfaces of the active roller 3 and the driven roller 4, the moving direction of the steel bars can be limited to avoid deviation.

[0017] Specifically, a plurality of rollers 6 are provided on the steel bar input side of the base 1, and the rollers 6 are rotatably arranged on the top of the base 1 through a bearing seat 61. By setting the rollers 6 at the same height as the active rollers 3, the sliding friction of the steel bars on the base 1 can be converted into rolling friction, thereby reducing the loss of the steel bars.

[0018] Specifically, a collecting trough 11 is provided at the top of the base 1 on the steel bar output side of the shearing assembly 5, and the sheared steel bars can fall into the collecting trough 11 without the need for manual timed steel bar removal. A protective plate 21 is fixedly provided between the two side walls of the top shell 2, and the protective plate 21 can prevent the steel bars from flying apart when they are sheared.

[0019] According to the personnel in this field, all the electrical parts and components in this case are universal standard parts or components known to the technical personnel in this field, and their structures and principles can be known to the technical personnel through technical manuals or through conventional experimental methods. The models are compatible with this solution and can operate normally. All the electrical parts in this case are connected to the power supply adapted to them through wires, and according to the actual situation, a suitable controller is selected to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection is completed in the working order of each electrical component. The detailed connection means are well-known technologies in this field and will not be explained in the electrical control.

[0020] Working principle: When the steel bar shearing device is used, the second cylinder 52 is started to drive the cutter 53 to move downward, so that the cutter 53 and the shearing seat 51 are in a shearing state. At this time, several steel bars can be placed on the roller body 6, and the end of the steel bar can be pressed against the side of the cutter 53. At the same time, the first cylinder 42 is started. Under the operation of the first cylinder 42, the driven roller 4 can be driven to move downward and press several steel bars tightly. Then, the second cylinder 52 is used to drive the cutter 53 to rise. At this time, the motor 31 is started. Under the operation of the motor 31, the active roller 3 can be provided with a rotating power through the reducer 32. Under the clamping and rolling of the active roller 3 and the driven roller 4, several steel bars can be driven to move slowly toward the shearing seat 51. The moving length of the steel bar can be determined according to the number of turns of the active roller 3. When the length of the steel bar is appropriate, the operation of the motor 31 can be stopped. At this time, the second cylinder 52 is started to drive the cutter 53 to move downward, and the steel bar can be cut under the action of the shearing seat 51 and the cutter 53, and the steel bar can be directly dropped into the collecting trough 11 for collection after being cut.

[0021] Although the present invention has been described with reference to preferred embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

[0022] In the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0023] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0024] The term "comprise" or any other similar term is intended to cover a non-exclusive inclusion, such that a process, article, or apparatus / device that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, article, or apparatus / device.

[0025] So far, the technical solution of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

Claims

1. A steel bar shearing device, comprising a base (1), characterized in that: A top shell (2) is fixedly arranged on one side of the top of the base (1), a shearing assembly (5) is arranged in the inner cavity of the top shell (2), and an active roller (3) and a driven roller (4) are arranged in the inner cavity of the top shell (2) on the steel bar input side of the shearing assembly (5), the active roller (3) is rotatably arranged on the side wall of the top shell (2), the driven roller (4) is fixedly connected to a first cylinder (42) through a mounting seat (41), the first cylinder (42) is fixedly installed on the top of the top shell (2), a motor (31) and a reducer (32) are installed on one side of the outer wall of the top shell (2), the output end of the motor (31) is fixedly connected to the input end of the reducer (32), and the output end of the reducer (32) is fixedly connected to one end of the active roller (3).

2. A steel bar shearing device according to claim 1, characterized in that: The shearing assembly (5) comprises a shearing seat (51), the shearing seat (51) is fixedly arranged on the top of the base (1), a cutting knife (53) is arranged above the base (1), the cutting knife (53) is fixedly installed on the bottom end of the second cylinder (52), and the second cylinder (52) is fixedly installed on the top of the top shell (2) in a through-type manner.

3. A steel bar shearing device according to claim 1, characterized in that: The outer walls of the active roller (3) and the driven roller (4) are correspondingly provided with a plurality of annular grooves, and the plurality of annular grooves are arranged at equal distances.

4. A steel bar shearing device according to claim 1, characterized in that: A plurality of roller bodies (6) are provided on the steel bar input side of the base (1), and the roller bodies (6) are rotatably arranged on the top of the base (1) via a bearing seat (61).

5. A steel bar shearing device according to claim 1, characterized in that: A collecting trough (11) is provided at the top of the base (1) on the steel bar output side of the shearing assembly (5), and a protective plate (21) is fixedly provided between the two side walls of the top shell (2).