Die steel deformation correction device

By designing a mold steel deformation correction device including an air hammer forging machine and multiple positioning mechanisms, the problems of excessive parts, poor adaptability and insufficient applicability of existing devices are solved, and stable correction and high applicability of mold steels of different lengths are achieved.

CN222587996UActive Publication Date: 2025-03-11HUANGSHI XIANGPING MOLD MATERIALS CO LTD
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Patent Information

Application Number
CN202421350897.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-11
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

There are too many parts of existing mold steel deformation correction devices that cannot be adapted to commonly used mold steel correction air hammers. They can only process shorter mold steel, and the overall applicability is poor.

Method used

A mold steel deformation correction device is designed, using air hammer forging machine, forging seat, electric telescopic rod, movable support base, track groove, positioning bolt, side hydraulic rod and top hydraulic rod, etc. The stable correction of mold steel of different lengths is achieved through the symmetrical positioning mechanism and support structure on both sides.

Benefits of technology

Through stable positioning and support, the device can adapt to mold steel of different lengths, improves overall applicability, and maintains the stability of mold steel during the correction process.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a die steel deformation correcting device which comprises an air hammer forging machine, a forging base is fixedly installed at the bottom of the air hammer forging machine, a positioning nut is installed at the other end of a positioning bolt, the positioning bolt penetrates through a positioning hole, and the positioning hole is formed in the bottom of an installation door frame in a penetrating mode. A side hydraulic rod is installed at the top of the vertical part of the installation portal in a penetrating mode, a side positioning plate is fixedly installed at the tail end of the side hydraulic rod, a top hydraulic rod is installed at the top of the installation portal in a penetrating mode, and the bottom end of the top hydraulic rod is fixedly connected with the top face of the top positioning plate. According to the die steel deformation correction device, the novel structural design is adopted, die steel can be stably positioned through the symmetrical positioning mechanisms on the two sides, the stability of the die steel in the correction process is guaranteed, meanwhile, the distance between the symmetrical supporting structures on the two sides and the positioning structures can be conveniently adjusted according to the length of the die steel, and the correction accuracy is improved. And stable correction of the die steel with different lengths is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of die steel production, in particular to a die steel deformation correction device. Background Art

[0002] Mold steel is a type of steel used to manufacture cold stamping dies, hot forging dies, die-casting dies and other molds. It is the material and technical basis of the mold manufacturing industry. The variety, specification and quality of mold steel play a decisive role in the performance, service life and manufacturing cycle of the mold. When mold steel is deformed during processing, it needs to be corrected with an air hammer.

[0003] Existing mold steel deformation correction devices, such as the Chinese utility model patent with publication number CN215785834U, entitled A mold steel deformation correction device, include a base, support columns are fixedly installed on both sides of the upper surface of the base, a top plate is fixedly installed on the top of the support column, a first reduction motor is fixedly installed on the upper surface of the top plate, the output end of the first reduction motor is fixedly connected to the first output shaft, the outer wall of the first output shaft is fixedly sleeved with a first sprocket, the outer side of the first sprocket is sleeved with a chain, one end of the chain is fixedly connected to a mounting plate, and the outer side of the mounting plate is fixedly installed with a second reduction motor. This patent solution not only has too many parts, but also cannot be adapted to the existing commonly used air hammer for mold steel correction. At the same time, it can only process shorter mold steels, and the overall applicability is poor. Therefore, it is necessary to design a mold steel deformation correction device to address the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a mold steel deformation correction device to solve the problems raised in the above background technology that the existing mold steel deformation correction device has too many parts and components, cannot be adapted to the existing commonly used air hammer for mold steel correction, can only process shorter mold steels, and has poor overall applicability.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mold steel deformation correction device, including an air hammer forging machine, a forging seat is fixedly installed at the bottom of the air hammer forging machine, an electric telescopic rod is fixedly installed on the side of the forging seat, the end of the electric telescopic rod is fixedly installed in a hole opened at one end of a movable support seat, a track groove is opened on the side of the movable support seat, the inner wall of the track groove is in contact with one end of a positioning bolt, a positioning nut is installed at the other end of the positioning bolt, the positioning bolt passes through a positioning hole, and the positioning hole is opened at the bottom of a mounting door frame, a side hydraulic rod is installed through the top of the vertical part of the mounting door frame, a side positioning plate is fixedly installed at the end of the side hydraulic rod, a top hydraulic rod is installed through the top of the mounting door frame, and the bottom end of the top hydraulic rod is connected and fixed to the top surface of the top positioning plate.

[0006] Preferably, the electric telescopic rods are symmetrically distributed with respect to the movable support base, the movable support base is symmetrically distributed with respect to the center of the forging base, and the top surface of the forging base and the top surface of the movable support base are on the same horizontal plane.

[0007] Preferably, the side view shape of the installation gantry is "冂"-shaped, and the bottom inner side of the vertical part of the installation gantry is closely attached to the outer side wall of the movable support base.

[0008] Preferably, the positioning bolt is slidably connected to the track groove, the positioning bolts are symmetrically distributed with respect to the center of the movable support base, the side view shape of the track groove is "T"-shaped, and the length of the track groove is greater than 3 / 4 of the front view length of the movable support base.

[0009] Preferably, the side hydraulic rods are symmetrically distributed with respect to the center of the side positioning plate, and the side positioning plates are symmetrically distributed with respect to the center of the installation gantry.

[0010] Preferably, the top hydraulic rods are symmetrically distributed with respect to the center of the top positioning plate, and the length of the top positioning plate is less than 3 / 4 of the side view length of the installation gantry.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: The die steel deformation correction device adopts a novel structural design. Through the symmetric positioning mechanisms on both sides, the die steel can be stably positioned, ensuring the stability of the die steel during the correction process. At the same time, the distance between the symmetric support structures and positioning structures on both sides can be conveniently adjusted according to the length of the die steel, realizing the stable correction of die steels with different lengths.

[0012] 1. The forging base and the movable support base stably support the die steel. Cooperating with the side hydraulic rods driving the side positioning plates to move horizontally and the top hydraulic rods driving the top positioning plates to move vertically, the two ends of the die steel are stably squeezed and fixed, ensuring the stability of the die steel during the forging and correction process.

[0013] 2. The electric telescopic rods drive the movable support base to move horizontally. Cooperating with the installation gantry to drive the positioning bolts to slide horizontally along the track groove, the movable support base, the side positioning plates and the top positioning plates can all adapt to die steels with different lengths, improving the overall applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view structural schematic diagram of the present utility model;

[0015] Figure 2 It is a front view sectional structural schematic diagram of the movable support base and the installation gantry of the present utility model;

[0016] Figure 3 It is a side view sectional structural schematic diagram of the movable support base and the installation gantry of the present utility model;

[0017] Figure 4 This is a schematic top view structure diagram of the movable support seat and the installation gantry of the present utility model.

[0018] In the figure: 1. Air hammer forging machine; 2. Forging seat; 3. Electric telescopic rod; 4. Movable support seat; 5. Track groove; 6. Positioning bolt; 7. Positioning nut; 8. Positioning hole; 9. Installation gantry; 10. Side hydraulic rod; 11. Side positioning plate; 12. Top hydraulic rod; 13. Top positioning plate. Specific embodiments

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0020] Please refer to Figure 1-4 , the present utility model provides a technical solution: a die steel deformation correction device, including an air hammer forging machine 1, a forging seat 2, an electric telescopic rod 3, a movable support seat 4, a track groove 5, a positioning bolt 6, a positioning nut 7, a positioning hole 8, an installation gantry 9, a side hydraulic rod 10, a side positioning plate 11, a top hydraulic rod 12 and a top positioning plate 13. The bottom of the air hammer forging machine 1 is fixedly installed with a forging seat 2, the side of the forging seat 2 is fixedly installed with an electric telescopic rod 3, and the end of the electric telescopic rod 3 is fixedly installed in a hole opened at one end of the movable support seat 4. A track groove 5 is opened on the side of the movable support seat 4, the inner wall of the track groove 5 is in contact with one end of the positioning bolt 6, the other end of the positioning bolt 6 is installed with a positioning nut 7, the positioning bolt 6 passes through the positioning hole 8, the positioning hole 8 is opened through the bottom of the installation gantry 9, the side hydraulic rod 10 is installed through the top of the vertical part of the installation gantry 9, the end of the side hydraulic rod 10 is fixedly installed with a side positioning plate 11, the top hydraulic rod 12 is installed through the top of the installation gantry 9, and the bottom end of the top hydraulic rod 12 is fixedly connected to the top surface of the top positioning plate 13.

[0021] In this example, the electric telescopic rods 3 are symmetrically distributed with respect to the movable support seat 4, the movable support seat 4 is symmetrically distributed about the center of the forging seat 2, and the top surface of the forging seat 2 and the top surface of the movable support seat 4 are on the same horizontal plane. The above structural design can stably support the die steel, and the electric telescopic rods 3 can also conveniently control the horizontal position of the movable support seat 4.

[0022] The side view shape of the installation gantry 9 is "冂"-shaped, and the inner side bottom of the vertical part of the installation gantry 9 is in close contact with the outer side wall of the movable support seat 4. The above structural design ensures the stability of the installation gantry 9 and the installation structure thereon.

[0023] The positioning bolt 6 is slidably connected to the track groove 5. The positioning bolt 6 is symmetrically distributed about the center of the movable support seat 4. The side view shape of the track groove 5 is a "T" shape. The length of the track groove 5 is greater than 3 / 4 of the front view length of the movable support seat 4. The above-mentioned structural design can prevent the positioning bolt 6 from being laterally separated from the track groove 5. The installation door frame 9 can also slide linearly along the track groove 5 with the positioning bolt 6 to adjust the use position.

[0024] The side hydraulic rod 10 is symmetrically distributed about the center of the side positioning plate 11, and the side positioning plate 11 is symmetrically distributed about the center of the mounting gantry 9. The above structural design enables the side hydraulic rod 10 to drive the side positioning plate 11, so that the side positioning plate 11 can stably horizontally position the mold steel from both sides.

[0025] The top hydraulic rod 12 is symmetrically distributed about the center of the top positioning plate 13. The length of the top positioning plate 13 is less than 3 / 4 of the side length of the mounting gantry 9. The above structural design enables the top hydraulic rod 12 to drive the top positioning plate 13 to move vertically stably and fix the longitudinal extrusion mold steel.

[0026] Working principle: When using this device, first adjust the length of the deformed die steel. Figure 1 The spacing of the movable support seats 4 symmetrically distributed in the middle is controlled to extend the electric telescopic rod 3, and the movable support seat 4 is pushed to move horizontally to a suitable position. Then, the mold steel is horizontally inserted under the mounting door frame 9, and the deformed part of the mold steel is aligned with the center of the forging seat 2;

[0027] Then, the mounting gantry 9 is moved horizontally, and the mounting gantry 9 slides horizontally along the track groove 5 with the positioning bolts 6 until the side positioning plates 11 and the top positioning plates 13 on the inner side of the mounting gantry 9 are aligned with the appropriate positions of the mold steel, and the positioning nuts 7 are rotated to squeeze the two sides of the mounting gantry 9 to fit and fix them with the movable support seat 4. Finally, the side hydraulic rods 10 and the top hydraulic rods 12 can be controlled to extend, and the side positioning plates 11 squeeze the mold steel horizontally and fix it from both sides, and the top positioning plates 13 squeeze the mold steel vertically and fix it, and then the air hammer forging machine 1 can be started to perform hammering and forging correction on the deformed position of the mold steel. This is the working principle of the mold steel deformation correction device.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A die steel deformation correction device, comprising an air hammer forging machine (1), characterized in that: A forging seat (2) is fixedly installed at the bottom of the air hammer forging machine (1). An electric telescopic rod (3) is fixedly installed on the side of the forging seat (2). The end of the electric telescopic rod (3) is fixedly installed in a hole opened at one end of a movable support seat (4). A track groove (5) is opened on the side of the movable support seat (4). One end of a positioning bolt (6) is in contact with the inner wall of the track groove (5). A positioning nut (7) is installed at the other end of the positioning bolt (6). The positioning bolt (6) passes through a positioning hole (8), and the positioning hole (8) is opened through the bottom of an installation gantry (9). A side hydraulic rod (10) is installed through the top of the vertical part of the installation gantry (9). A side positioning plate (11) is fixedly installed at the end of the side hydraulic rod (10). A top hydraulic rod (12) is installed through the top of the installation gantry (9). The bottom end of the top hydraulic rod (12) is fixedly connected to the top surface of a top positioning plate (13).

2. The mold steel deformation correction device according to claim 1, characterized in that: The electric telescopic rods (3) are symmetrically distributed with respect to the movable support seat (4). The movable support seats (4) are symmetrically distributed about the center of the forging seat (2). The top surface of the forging seat (2) and the top surface of the movable support seat (4) are on the same horizontal plane.

3. The mold steel deformation correction device according to claim 1, characterized in that: The side view shape of the installation gantry (9) is "冂”-shaped. The inner side bottom of the vertical part of the installation gantry (9) is in close contact with the outer wall of the movable support seat (4).

4. The mold steel deformation correction device according to claim 1, characterized in that: The positioning bolt (6) is slidably connected to the track groove (5). The positioning bolts (6) are symmetrically distributed about the center of the movable support seat (4). The side view shape of the track groove (5) is "T”-shaped. The length of the track groove (5) is greater than 3 / 4 of the front view length of the movable support seat (4).

5. The mold steel deformation correction device according to claim 1, characterized in that: The side hydraulic rods (10) are symmetrically distributed about the center of the side positioning plate (11). The side positioning plates (11) are symmetrically distributed about the center of the installation gantry (9).

6. The mold steel deformation correction device according to claim 1, characterized in that: The top hydraulic rods (12) are symmetrically distributed about the center of the top positioning plate (13). The length of the top positioning plate (13) is less than 3 / 4 of the side view length of the installation gantry (9).

Citation Information

Patent Citations

  • Die steel deformation correction device

    CN215785834U