Metallic potassium automatic production line

By designing an automated production line of metal potassium and using conveyor belts, molding components, reactors, stirring components and cutting components, automatic molding and cutting of metal potassium is achieved, solving the problem of low automation in the existing technology, and improving production efficiency and work convenience.

CN222588285UActive Publication Date: 2025-03-11CHANGYI RONGXIN CHEM CO LTD
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Patent Information

Application Number
CN202420861992.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-03-11
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing metal potassium production line has a low degree of automation, and staff need to manually transport the molded metal potassium to the cutting device for processing, which increases the workload and inconvenience of staff.

Method used

An automated production line of metal potassium is designed, including conveyor belts, molding components, reactors, stirring components, cutting components, etc. The automatic molding and cutting of metal potassium is achieved through driving devices such as motors, cylinders and sliding tables.

Benefits of technology

The automatic molding and cutting of metal potassium is realized, the degree of automation of the production line is improved, unnecessary workload of staff is reduced, and the operation of staff is facilitated.

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Abstract

The utility model discloses an automatic potassium metal production line which comprises a shell, a fixing frame is fixedly connected to the top of the shell, a conveying belt is fixedly installed in the shell, a forming assembly is arranged at the top of the conveying belt, a reaction kettle is fixedly connected to the top of the fixing frame, a first motor is arranged at the top of the reaction kettle, and a second motor is arranged at the top of the first motor. A stirring assembly is arranged in the reaction kettle, a first moving assembly is arranged on the inner wall of the fixing frame, a placement plate is fixedly connected to the interior of the shell, and a lifting assembly is arranged in the fixing frame. The forming and cutting operation can be completed at a time, the defect that after metal potassium is formed traditionally, a worker needs to manually move the metal potassium to a cutting device to conduct cutting is overcome, the unnecessary workload of the worker is reduced, and use of the worker is greatly facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of metallic potassium, in particular to an automated production line for metallic potassium. Background Art

[0002] Potassium is an alkali metal element. Its simple substance is a soft, silvery-white metal that is waxy and can be cut with a knife. It has low melting and boiling points, a density lower than that of water, and extremely active chemical properties.

[0003] In the production process of potassium metal, it is necessary to go through processes such as forming and cutting. In the existing production of potassium metal, potassium metal is placed on a forming device and a cutting device for processing separately. After the staff completes one process, the potassium metal is transported to the next device for processing. The degree of automation is low, which increases the unnecessary workload of the staff and is inconvenient for the staff to use. For this reason, we propose a potassium metal automated production line. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides an automated production line for potassium metal to solve the above problems.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A metallic potassium automated production line comprises a shell, a fixed frame fixedly connected to the top of the shell, a conveyor belt fixedly installed inside the shell, a molding assembly arranged on the top of the conveyor belt, a reactor fixedly connected to the top of the fixed frame, a first motor arranged on the top of the reactor, a stirring assembly arranged inside the reactor, a first moving assembly arranged on the inner wall of the fixed frame, a placing plate fixedly connected to the inside of the shell, a lifting assembly arranged inside the fixed frame, a second moving assembly arranged inside the fixed frame, and a cutting assembly arranged inside the fixed frame.

[0007] Preferably, the molding assembly comprises a cooling box fixedly connected to the top of the conveyor belt, and an infrared sensor is fixedly connected to one side of the inner wall of the shell.

[0008] Preferably, a support frame is fixedly connected to the top of the reactor, and the first motor is fixedly mounted on the support frame.

[0009] Preferably, the stirring assembly includes a first rotating shaft fixedly connected to the output end of the first motor, the first rotating shaft extends to the interior of the reaction kettle, and the exterior of the first rotating shaft is fixedly connected to a plurality of equidistantly distributed heating stirring rods.

[0010] Preferably, the first moving component includes first sliding rails fixedly connected to both sides of the inner wall of the fixed frame, the outside of the two first sliding rails are slidably connected to the first electric slide, one side of the two first electric slides is fixedly connected to the same connecting plate, the top of the connecting plate is fixedly installed with a first cylinder, the first cylinder extends to the bottom of the connecting plate, and the output end of the first cylinder is fixedly connected to a suction cup.

[0011] Preferably, the lifting assembly includes a second cylinder fixedly mounted on the top of the fixed frame, the second cylinder extends to the interior of the fixed frame, the output end of the second cylinder is fixedly connected to a second slide rail, the top of the second slide rail is fixedly connected to two symmetrically distributed telescopic rods, the outsides of the two telescopic rods are slidably connected to telescopic sleeves, the telescopic sleeves extend to the top of the fixed frame, and the cutting disc can be moved by setting the lifting assembly.

[0012] Preferably, the second movable component includes a second electric slide slidably connected to the outside of the second slide rail, the bottom of the second electric slide is fixedly connected to a fixed plate, one side of the fixed plate is fixedly connected to a support plate, and the cutting disk can be moved by setting the second movable component.

[0013] Preferably, the cutting assembly includes a second motor fixedly mounted on the top of the support plate, the output end of the second motor is fixedly connected to a second rotating shaft, the second rotating shaft extends to the other side of the fixed plate, the outside of the second rotating shaft is fixedly connected to a cutting disk, and metallic potassium can be cut by setting the cutting assembly.

[0014] Compared with the prior art, the utility model has the following beneficial effects: by starting the first motor, the first rotating shaft rotates, and the heated stirring rod rotates, the raw materials inside the reactor can be stirred, and the phenomenon of solidification of the raw materials inside the reactor is avoided. The metallic potassium will be injected into the interior of the cooling box, and the metallic potassium can be cooled and formed, the conveyor belt is started, the cooling box moves, the first cylinder is started, the suction cup moves, and the formed metallic potassium is sucked, and the first electric slide is started, and the formed metallic potassium will be moved above the placement plate. At this time, the metallic potassium is placed on the placement plate, and by starting the second cylinder, the second slide rail moves, and the second motor is started, the second rotating shaft and the cutting disk move, and the metallic potassium can be cut. The above structure is set to facilitate the staff to process the metallic potassium, and the degree of automation is high. The molding and cutting operations can be completed at one time, avoiding the traditional disadvantage that after the metallic potassium is formed, the staff needs to manually move it to the cutting device before cutting, reducing the unnecessary workload of the staff, and greatly facilitating the use of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 It is a schematic diagram of the structure of the utility model in cross section;

[0017] Figure 3 It is a schematic diagram of the structure of the utility model in partial section;

[0018] Figure 4 For this utility model Figure 2 Schematic diagram of the structure of part A.

[0019] In the figure: 1. shell; 2. fixed frame; 3. conveyor belt; 4. infrared sensor; 5. cooling box; 6. reactor; 7. support frame; 8. first motor; 9. first rotating shaft; 10. heating stirring rod; 11. first slide rail; 12. first electric slide; 13. connecting plate; 14. first cylinder; 15. suction cup; 16. second cylinder; 17. second slide rail; 18. second electric slide; 19. telescopic sleeve; 20. telescopic rod; 21. fixed plate; 22. support plate; 23. second motor; 24. second rotating shaft; 25. cutting disc; 26. placement plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example: Refer to Figure 1-4A metal potassium automated production line, comprising a shell 1, a fixed frame 2 is fixedly connected to the top of the shell 1, a conveyor belt 3 is fixedly installed inside the shell 1, a molding component is arranged on the top of the conveyor belt 3, a reactor 6 is fixedly connected to the top of the fixed frame 2, a first motor 8 is arranged on the top of the reactor 6, a stirring component is arranged inside the reactor 6, a first moving component is arranged on the inner wall of the fixed frame 2, a placing plate 26 is fixedly connected to the inside of the shell 1, a lifting component is arranged inside the fixed frame 2, a second moving component is arranged inside the fixed frame 2, a cutting component is arranged inside the fixed frame 2, and a molding component, including a fixed connection to the conveyor belt 3 The cooling box 5 at the top, the infrared sensor 4 is fixedly connected to one side of the inner wall of the shell 1, the support frame 7 is fixedly connected to the top of the reactor 6, the first motor 8 is fixedly installed on the support frame 7, the stirring assembly includes a first rotating shaft 9 fixedly connected to the output end of the first motor 8, the first rotating shaft 9 extends to the inside of the reactor 6, and the outside of the first rotating shaft 9 is fixedly connected to a plurality of equidistantly distributed heating stirring rods 10, and the first moving assembly includes a first slide rail 11 fixedly connected to both sides of the inner wall of the fixed frame 2, the outsides of the two first slide rails 11 are slidably connected to the first electric slide 12, and one side of the two first electric slides 12 is fixedly connected to the same A connecting plate 13 is provided, a first cylinder 14 is fixedly installed on the top of the connecting plate 13, the first cylinder 14 extends to the bottom of the connecting plate 13, a suction cup 15 is fixedly connected to the output end of the first cylinder 14, a lifting assembly includes a second cylinder 16 fixedly installed on the top of the fixing frame 2, the second cylinder 16 extends to the inside of the fixing frame 2, a second slide rail 17 is fixedly connected to the output end of the second cylinder 16, two symmetrically distributed telescopic rods 20 are fixedly connected to the top of the second slide rail 17, the outside of the two telescopic rods 20 are slidably connected to the telescopic sleeve 19, the telescopic sleeve 19 extends to the top of the fixing frame 2, and the lifting assembly can be set to make The cutting disk 25 moves, and the second moving component includes a second electric slide 18 slidably connected to the outside of the second slide rail 17. The bottom of the second electric slide 18 is fixedly connected to a fixed plate 21, and one side of the fixed plate 21 is fixedly connected to a support plate 22. The cutting disk 25 can be moved by setting the second moving component. The cutting component includes a second motor 23 fixedly installed on the top of the support plate 22, and the output end of the second motor 23 is fixedly connected to a second rotating shaft 24. The second rotating shaft 24 extends to the other side of the fixed plate 21, and the outside of the second rotating shaft 24 is fixedly connected to the cutting disk 25. The metallic potassium can be cut by setting the cutting component.

[0022] During use: when it is necessary to produce metallic potassium, first start the first motor 8, then the output end of the first motor 8 drives the first rotating shaft 9 to rotate, and then drives the heating stirring rod 10 to rotate, then the heating stirring rod 10 can stir the raw materials inside the reactor 6, and avoid the raw materials inside the reactor 6 from solidifying, then the metallic potassium will be injected into the interior of the cooling box 5, then the metallic potassium can be cooled and formed, start the conveyor belt 3, then the cooling box 5 can be driven to move, the cooling box 5 moves to the bottom of the suction cup 15, then start the first cylinder 14, the output end of the first cylinder 14 drives the suction cup 15 to move, then the suction cup 15 sucks the formed metallic potassium, by starting the first electric slide 12, then the first electric slide 12 moves on the first slide rail 11, the formed metallic potassium will be moved to the top of the placement plate 26, close the suction cup 15, then the metallic potassium is placed on the placement plate 26, by starting the second cylinder 16, then the output end of the second cylinder 16 The output end drives the second slide rail 17 to move. When the second slide rail 17 moves, it drives the telescopic rod 20 to slide inside the telescopic sleeve 19, so that the second slide rail 17 is more stable when moving. At this time, the second motor 23 is started, and then the output end of the second motor 23 drives the second rotating shaft 24 and the cutting disk 25 to move. At this time, the metallic potassium can be cut. By starting the second electric slide 18, the cutting disk 25 can be driven to move. By starting the reversal of the conveyor belt 3, the cooling box 4 can be driven to move. When the infrared sensor 4 detects the cooling box 5, the conveyor belt 3 is closed. At this time, the next metallic potassium can be processed. The above structure is set to facilitate the staff to process the metallic potassium. The degree of automation is high, and the molding and cutting operations can be completed at one time, avoiding the traditional disadvantage that after the metallic potassium is formed, the staff needs to manually move it to the cutting device before cutting, reducing the unnecessary workload of the staff, and greatly facilitating the use of the staff.

[0023] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A potassium metal automated production line, comprising a housing (1), characterized in that: The top of the shell (1) is fixedly connected to a fixed frame (2), a conveyor belt (3) is fixedly installed inside the shell (1), a molding assembly is arranged on the top of the conveyor belt (3), a reactor (6) is fixedly connected to the top of the fixed frame (2), a first motor (8) is arranged on the top of the reactor (6), a stirring assembly is arranged inside the reactor (6), a first moving assembly is arranged on the inner wall of the fixed frame (2), a placing plate (26) is fixedly connected to the inside of the shell (1), a lifting assembly is arranged inside the fixed frame (2), a second moving assembly is arranged inside the fixed frame (2), and a cutting assembly is arranged inside the fixed frame (2).

2. The automated production line of potassium metal according to claim 1, characterized in that: The molding assembly comprises a cooling box (5) fixedly connected to the top of the conveyor belt (3), and an infrared sensor (4) is fixedly connected to one side of the inner wall of the shell (1).

3. The automated production line of potassium metal according to claim 1, characterized in that: A support frame (7) is fixedly connected to the top of the reaction kettle (6), and the first motor (8) is fixedly mounted on the support frame (7).

4. The automated production line of potassium metal according to claim 1, characterized in that: The stirring assembly comprises a first rotating shaft (9) fixedly connected to the output end of the first motor (8), the first rotating shaft (9) extending into the interior of the reaction kettle (6), and a plurality of equidistantly distributed heating stirring rods (10) fixedly connected to the exterior of the first rotating shaft (9).

5. The automated production line of potassium metal according to claim 1, characterized in that: The first moving component comprises first slide rails (11) fixedly connected to both sides of the inner wall of the fixed frame (2), the outsides of the two first slide rails (11) are slidably connected to the first electric slides (12), one side of the two first electric slides (12) is fixedly connected to the same connecting plate (13), the top of the connecting plate (13) is fixedly mounted with a first cylinder (14), the first cylinder (14) extends to the bottom of the connecting plate (13), and the output end of the first cylinder (14) is fixedly connected to a suction cup (15).

6. The automated production line of potassium metal according to claim 1, characterized in that: The lifting assembly comprises a second cylinder (16) fixedly mounted on the top of a fixing frame (2), the second cylinder (16) extending into the interior of the fixing frame (2), an output end of the second cylinder (16) fixedly connected to a second slide rail (17), the top of the second slide rail (17) fixedly connected to two symmetrically distributed telescopic rods (20), the exteriors of the two telescopic rods (20) being slidably connected to telescopic sleeves (19), the telescopic sleeves (19) extending to the top of the fixing frame (2).

7. The automated production line of potassium metal according to claim 6, characterized in that: The second moving assembly comprises a second electric slide (18) slidably connected to the outside of the second slide rail (17); a fixing plate (21) is fixedly connected to the bottom of the second electric slide (18); and a support plate (22) is fixedly connected to one side of the fixing plate (21).

8. The automated production line of potassium metal according to claim 7, characterized in that: The cutting assembly comprises a second motor (23) fixedly mounted on the top of the support plate (22); the output end of the second motor (23) is fixedly connected to a second rotating shaft (24); the second rotating shaft (24) extends to the other side of the fixed plate (21); the outside of the second rotating shaft (24) is fixedly connected to a cutting disc (25).