Precast beam prestressed duct forming device

By designing the multi-layer structure of the pipe body and the airbag, air pressure gauge and air filling pipe, the problems of air leakage and transportation space in the prior art are solved, and the effect of efficient hole formation and convenient transportation is achieved.

CN222590190UActive Publication Date: 2025-03-11HENGSHUI TONGYUAN ENG RUBBER PLASTIC CO LTD
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Patent Information

Application Number
CN202421209410.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-11
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing prefabricated beam prestressed hole-forming devices are prone to leakage of the hose due to vibration or concrete pressure after inflation and expansion, causing the hole to be blocked due to pressure relief, and occupy a large space during transportation, which limits construction efficiency and transportation convenience.

Method used

A prefabricated beam prestressed hole-forming device is designed, and a pipe body with a multi-layer structure is adopted, including a secondary pressurized layer of the pipe body, an outer adhesive layer, a second pressurized layer, a first pressurized layer and an inner adhesive layer. Combined with the combination of air bags, air pressure gauge and air filling pipe, air leakage can be detected and remediated in a timely manner. At the same time, the pipe body can be folded and transported to reduce space occupation.

Benefits of technology

It realizes the timely detection and remediation of air leakage of hose during construction, and improves the success rate of hole formation. The pipe body can be recycled for more than 200 times, which significantly saves costs and can be compactly folded during transportation, reducing transportation space and improving transportation convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of pore-forming devices, and particularly relates to a precast beam prestressed pore-forming device which comprises a pipe body and further comprises a pipe body secondary pressurizing layer fixedly arranged on the inner wall of the pipe body, a pipe body outer rubber layer fixedly arranged on the inner wall of the pipe body secondary pressurizing layer, and a pipe body outer rubber layer fixedly arranged on the inner wall of the pipe body outer rubber layer. A second pipe body pressurizing layer is fixedly arranged on the inner wall of the outer pipe body rubber layer, the second pipe body pressurizing layer is conveniently connected with the pipe body through an outer threaded seat, then an air bag is installed through a connecting pipe, then a barometer is installed through the connecting pipe, and the change of air pressure in the pipe is conveniently detected through the barometer; then the connecting pipe is conveniently disassembled and assembled through the air stop valve, then the air bag is conveniently inflated through the air adding pipe, and through cooperative use of the air adding pipe, the air bag and the air pressure meter, air leakage can be found in time through the change of the air pressure meter and work is stopped when air leakage work is found in the construction process; therefore, the construction success rate is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of hole-forming devices, and in particular relates to a hole-forming device for prefabricated beam prestressed channels. Background Art

[0002] The extraction rods used in high-speed rail prefabricated beams are relatively heavy and stored in a messy manner on site. Professional extraction teams and equipment must be hired when inserting them. The extraction rods themselves cannot expand. If they are pulled out too early, the concrete will fall off due to unsolidification, causing the channel to become smaller or partially blocked. If they are pulled out too late, the pressure of the concrete itself will make it difficult to pull out the extraction rods, or even impossible to pull them out. Since the intelligent telescopic extraction tube can be easily pulled out by the principle of its own expansion, a prefabricated beam prestressed channel hole-making device is proposed.

[0003] For example, a Chinese patent with publication number CN218928138U discloses a prestressed hole forming device and a prefabricated T-beam, wherein the prestressed hole forming device comprises a pull-out piece, which is arranged in a mold of the prefabricated T-beam through positioning steel bars, and the pull-out piece is a flexible hollow pipe with steel strands arranged inside. There are multiple positioning steel bars, which are arranged at intervals along the length direction of the prefabricated T-beam to fix the installation position of the pull-out piece, and the pull-out piece is made of rubber material.

[0004] The existing technical documents have the following problems:

[0005] The existing technical documents have some shortcomings when used, such as: after inflation, due to the vibration of the vibrating rod or the pressure of concrete, the hose will leak in serious places, and the pressure relief will cause the hole to be blocked, resulting in the inability to find the hose leak in the first time, thereby reducing the success rate of construction, and the plastic corrugated pipe or metal corrugated pipe cannot be coiled during transportation, and occupies a large space, so it occupies a large space during transportation. In view of this, we propose a prefabricated beam prestressed hole forming device. Utility Model Content

[0006] The purpose of the utility model is to provide a prefabricated beam prestressed channel hole forming device to solve the above-mentioned technical problems, so as to achieve the effect of timely detecting hose leakage and conveniently remedying the hose.

[0007] In view of this, the utility model provides a prefabricated beam prestressed channel hole forming device, including a pipe body, and also including: the inner wall of the pipe body is fixedly provided with a secondary pressurization layer of the pipe body, the inner wall of the secondary pressurization layer of the pipe body is fixedly provided with an outer rubber layer of the pipe body, the inner wall of the outer rubber layer of the pipe body is fixedly provided with a second pressurization layer of the pipe body, the inner wall of the second pressurization layer of the pipe body is fixedly provided with a first pressurization layer of the pipe body, the inner wall of the first pressurization layer of the pipe body is fixedly provided with an inner rubber layer of the pipe body, the outer rubber layer of the pipe body and the inner rubber layer of the pipe body are made of natural synthetic rubber, one side of the pipe body is sleeved with a socket, one side of the interior of the socket is penetrated and installed with an external threaded seat, one side of the external threaded seat is penetrated and installed with an air stop valve, the other side of the external threaded seat is fixedly installed with an air bag, a connecting pipe is penetrated and installed on one side of the air stop valve, a pressure gauge is fixedly installed on the top of the connecting pipe, a gas filling pipe is penetrated and installed on one side of the connecting pipe, and a sealing seat is fixedly installed on the other side of the pipe body.

[0008] Based on the above structure, through the coordinated use of the air filling pipe, the air bag and the pressure gauge, during the construction, if the pipe body is found to be leaking, the leakage can be discovered in time through the changes in the pressure gauge, and the internal air bag can be inflated to support the external pipe body to achieve the purpose of hole formation. Because there is an internal air bag as secondary protection, the hole formation rate of this product can be said to be 100%, and it can be recycled for more than 200 times, which greatly saves costs and stops working. The pipe body can be folded and coiled during transportation, thereby reducing the space volume occupied by the pipe body during transportation and facilitating transportation.

[0009] Preferably, a tube core is fixedly provided on the inner wall of the rubber layer in the tube body. The tube core is made of rubber material, and the tube core is utilized to enhance the flexibility and pressure resistance of the pipeline.

[0010] Preferably, a valve is sleeved on the surface of the gas filling pipe, the valve is made of stainless steel, and the opening and closing of the gas filling pipe is controlled by the valve.

[0011] Preferably, a connecting seat is fixedly installed on one side of the card seat, bolts are fixedly installed on one side of the connecting seat, and an inflation tube is fixedly installed between the bolts.

[0012] Preferably, an internal thread sleeve is fixedly provided on the inner wall of the connecting seat, and the internal thread sleeve is made of rubber material, and the internal thread sleeve is used to facilitate the connection with the external thread seat.

[0013] Preferably, a sealing sleeve is provided through one side of the sealing seat, and a sealing gasket is installed through the other side of the sealing sleeve, so that the sealing sleeve is used to increase the sealing performance of the sealing seat.

[0014] Preferably, a sealing cover is fixedly installed on the other side of the sealing gasket, and a pull ring is fixedly installed on the other side of the sealing cover, so that the sealing cover can be opened conveniently by using the pull ring.

[0015] The beneficial effects of the utility model are:

[0016] 1. The prefabricated beam prestressed hole forming device is conveniently connected to the pipe body through the external thread seat, and then the air bag is installed through the connecting pipe, and then the pressure gauge is installed through the connecting pipe. The pressure gauge is convenient for detecting the pressure change in the pipe. The internal pressure of the pipe determines the external diameter of the pipe. Therefore, the external size of this product is determined by the internal air pressure, so as to meet the designed hole size. Then, the connecting pipe is conveniently disassembled and installed through the air stop valve, and then the air bag is conveniently inflated through the air filling pipe. Through the coordinated use of the air filling pipe, the air bag and the pressure gauge, if a leak is found during construction, During work, it can detect air leakage in time through the changes in the barometer and stop working, thereby improving the success rate of construction. Compared with the corrugated pipes and rubber extraction rods currently used, the pipe body can save more than 40% in material costs alone and can be reused more than 100 times. The replaced intelligent telescopic pulling pipe can also be deflowed to prepare rubber powder and then made into other rubber products, which can promote the recycling of resources and greatly improve the economic benefits. Plastic corrugated pipes and metal corrugated pipes are disposable products. The raw materials are polyethylene particles and metal steel strips. They are disposable consumable products, which are contrary to the current concept of developing green and energy-saving buildings.

[0017] 2. The prefabricated beam prestressed channel hole forming device uses the pipe body to set the secondary pressurization layer of the pipe body, and uses the secondary pressurization layer of the pipe body to increase the strength and stability of the pipeline, while reducing the vibration and noise of the pipeline. Then, the second pressurization layer of the pipe body and the first pressurization layer of the pipe body are installed and set through the pipe body, and then the second pressurization layer of the pipe body and the first pressurization layer of the pipe body are used to prevent the pipeline system from vibrating and making noise due to pressure fluctuations, thereby extending the service life of the pipeline and equipment. Then, the outer rubber layer of the pipe body and the inner rubber layer of the pipe body are used to prevent the leakage of the internal medium of the pipe body, increase the sealing, and the pipe body can be folded and coiled during transportation, thereby reducing the space volume occupied by the pipe body during transportation, and facilitating transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is an overall stereogram of the utility model;

[0019] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 3 It is a schematic diagram of the partial structure of the airbag in the utility model;

[0021] Figure 4 It is a partial stereoscopic view of the middle tube body of the utility model;

[0022] Figure 5It is a partial structural schematic diagram of the card holder in the utility model;

[0023] Figure 6 It is a schematic diagram of the partial structure of the sealing seat in the utility model.

[0024] The symbols in the figure are:

[0025] 1. Tube body; 101. Secondary pressurization layer of tube body; 102. External rubber layer of tube body; 103. Second pressurization layer of tube body; 104. First pressurization layer of tube body; 105. Internal rubber layer of tube body; 106. Tube core; 2. Clamping seat; 201. Connecting seat; 202. Inflatable tube; 203. Bolt; 204. Internal threaded sleeve; 3. External threaded seat; 301. Connecting tube; 302. Air bag; 303. Pressure gauge; 304. Air stop valve; 305. Inflatable tube; 306. Valve; 4. Sealing seat; 401. Sealing sleeve; 402. Sealing pad; 403. Sealing cover; 404. Pull ring. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] The present application embodiment discloses a prefabricated beam prestressed channel hole forming device, please refer to Figure 1-Figure 6 , including a pipe body 1, and also including: a pipe body secondary pressurization layer 101 is fixedly provided on the inner wall of the pipe body 1, a pipe body external glue layer 102 is fixedly provided on the inner wall of the pipe body secondary pressurization layer 101, a pipe body second pressurization layer 103 is fixedly provided on the inner wall of the pipe body external glue layer 102, a pipe body first pressurization layer 104 is fixedly provided on the inner wall of the pipe body second pressurization layer 103, a pipe body internal glue layer 105 is fixedly provided on the inner wall of the pipe body first pressurization layer 104, and the pipe body external glue layer 102 and the pipe body internal glue layer 105 are fixedly provided. Made of natural synthetic rubber, one side of the tube body 1 is sleeved with a socket 2, one side of the interior of the socket 2 is penetrated by an external threaded seat 3, one side of the external threaded seat 3 is penetrated by an air stop valve 304, the other side of the external threaded seat 3 is fixedly installed with an air bag 302, one side of the air stop valve 304 is penetrated by a connecting pipe 301, the top of the connecting pipe 301 is fixedly installed with a pressure gauge 303, one side of the connecting pipe 301 is penetrated by an air filling pipe 305, and the other side of the tube body 1 is fixedly installed with a sealing seat 4.

[0028] Based on the above structure, the secondary pressurization layer 101 of the tube body is set by the tube body 1, and the secondary pressurization layer 101 of the tube body is used to increase the strength and stability of the pipeline, and at the same time, the vibration and noise of the pipeline can be reduced. Then, the second pressurization layer 103 of the tube body and the first pressurization layer 104 of the tube body are installed and set through the tube body 1, and then the second pressurization layer 103 of the tube body and the first pressurization layer 104 of the tube body are used to prevent the pipeline system from vibrating and making noise due to pressure fluctuations, thereby extending the service life of the pipeline and equipment. Then, the outer rubber layer 102 of the tube body and the inner rubber layer 105 of the tube body are used to prevent the leakage of the internal medium of the tube body 1, increase the sealing performance, and the tube body 1 can be folded and coiled during transportation, thereby reducing the space volume occupied by the tube body 1 during transportation, facilitating transportation work, and conveniently connected to the tube body 1 through the external threaded seat 3, and then the airbag 302 is installed through the connecting tube 301, and then the barometer 303 is installed through the connecting tube 301. The air pressure change in the pipe can be detected conveniently through the pressure gauge 303, and then the connecting pipe 301 can be disassembled and installed conveniently through the air stop valve 304, and then the air bag 302 can be inflated conveniently through the air filling pipe 305. Through the coordinated use of the air filling pipe 305, the air bag 302 and the pressure gauge 303, if a leak is found during construction, the leak can be found in time through the change of the pressure gauge 303 and the work can be stopped, thereby improving the success rate of construction. Compared with the currently used bellows and rubber extraction rods, the pipe body 1 can save more than 40% in material costs and can be reused more than 100 times. The replaced intelligent telescopic extraction pipe can also be used to prepare rubber powder and then make other rubber products, which can promote the recycling of resources and greatly improve the economic benefits. Plastic bellows and metal bellows are disposable products, and the raw materials are polyethylene particles and metal steel strips. They are disposable consumable products, which are contrary to the current concept of developing green and energy-saving buildings.

[0029] In one embodiment, a tube core 106 is fixedly disposed on the inner wall of the rubber layer 105 in the tube body, and the tube core 106 is made of rubber material.

[0030] Specifically, the tube core 106 is installed through the glue layer 105 inside the tube body.

[0031] In this embodiment, the tube core 106 is used to enhance the flexibility and pressure resistance of the tube.

[0032] In one embodiment, a valve 306 is sleeved on the surface of the gas filling pipe 305, and the valve 306 is made of stainless steel.

[0033] Specifically, the valve 306 is installed through the gas filling pipe 305 .

[0034] In this embodiment, the valve 306 is used to control the opening and closing of the gas filling pipe 305 .

[0035] In one embodiment, a connecting seat 201 is fixedly installed on one side of the card seat 2, a bolt 203 is fixedly installed on one side of the connecting seat 201, and an inflation tube 202 is fixedly installed between the bolts 203.

[0036] Specifically, the connecting base 201 is installed through the clamping base 2, and then the inflation tube 202 is installed through the connecting base 201, and then the connecting base 201 is installed through the bolt 203.

[0037] In this embodiment, bolts 203 are used to increase the stability of the connection between the holder 2 and the connecting seat 201 , and then the inflation tube 202 is used to facilitate inflation of the tube body.

[0038] In one embodiment, an internal thread sleeve 204 is fixedly provided on the inner wall of the connecting seat 201, and the internal thread sleeve 204 is made of rubber material.

[0039] Specifically, the internal thread sleeve 204 is installed through the connecting seat 201 .

[0040] In this embodiment, the internal thread sleeve 204 is used to facilitate the connection between the connecting seat 201 and the external thread seat 3, thereby increasing the tightness of the connection.

[0041] In one embodiment, a sealing sleeve 401 is provided through one side of the sealing seat 4 , and a sealing gasket 402 is provided through the other side of the sealing sleeve 401 .

[0042] Specifically, the sealing sleeve 401 is installed through the sealing seat 4 , and then the sealing gasket 402 is installed through the sealing sleeve 401 .

[0043] In this embodiment, the sealing sleeve 401 and the sealing gasket 402 are used to increase the sealing performance of the sealing cover 403 .

[0044] In one embodiment, a sealing cover 403 is fixedly installed on the other side of the sealing gasket 402 , and a pull ring 404 is fixedly installed on the other side of the sealing cover 403 .

[0045] Specifically, the sealing gasket 402 is installed through the sealing cover 403 , and then the pull ring 404 is installed through the sealing cover 403 .

[0046] In this embodiment, the pull ring 404 is used to facilitate opening of the sealing cover 403 .

[0047] When using the prefabricated beam prestressed channel hole forming device of this embodiment, the connecting seat 201 is installed through the clamping seat 2, and then the inflatable tube 202 is installed through the connecting seat 201, and then the connecting seat 201 is installed through the bolt 203, and the internal thread sleeve 204 is installed through the connecting seat 201, and the secondary pressurization layer 101 of the pipe body is set by the pipe body 1, and then the second pressurization layer 103 of the pipe body and the first pressurization layer 104 of the pipe body are installed and set through the pipe body 1, and the pipe core 106 is installed through the internal rubber layer 105 of the pipe body, and it is convenient to install the external thread seat 3. It is connected to the tube body 1, and then the airbag 302 is installed through the connecting tube 301, and then the pressure gauge 303 is installed through the connecting tube 301, and the pressure change in the tube is detected by the pressure gauge 303, and then the airbag 302 is inflated through the gas filling tube 305, and the valve 306 is installed through the gas filling tube 305, and the sealing sleeve 401 is installed through the sealing seat 4, and then the sealing gasket 402 is installed through the sealing sleeve 401, and the sealing gasket 402 is installed through the sealing cover 403, and then the pull ring 404 is installed through the sealing cover 403.

[0048] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A prefabricated beam prestressed channel drilling device, comprising a pipe body (1), characterized in that: Also includes: The inner wall of the tube body (1) is fixedly provided with a secondary tube pressure layer (101), the inner wall of the secondary tube pressure layer (101) is fixedly provided with an outer tube rubber layer (102), the inner wall of the outer tube rubber layer (102) is fixedly provided with a second tube pressure-increasing layer (103), the inner wall of the second tube pressure-increasing layer (103) is fixedly provided with a first tube pressure-increasing layer (104), the inner wall of the first tube pressure-increasing layer (104) is fixedly provided with an inner tube rubber layer (105), the outer tube rubber layer (102) and the inner tube rubber layer (105) are made of natural synthetic rubber. A holder (2) is sleeved on one side of the body (1); an external threaded seat (3) is installed through one side of the interior of the holder (2); a stop valve (304) is installed through one side of the external threaded seat (3); an air bag (302) is fixedly installed on the other side of the external threaded seat (3); a connecting pipe (301) is installed through one side of the stop valve (304); a pressure gauge (303) is fixedly installed on the top of the connecting pipe (301); a gas filling pipe (305) is installed through one side of the connecting pipe (301); and a sealing seat (4) is fixedly installed on the other side of the pipe body (1).

2. A prefabricated beam prestressed channel drilling device according to claim 1, characterized in that: A tube core (106) is fixedly arranged on the inner wall of the rubber layer (105) inside the tube body, and the tube core (106) is made of rubber material.

3. The prefabricated beam prestressed channel drilling device according to claim 1, characterized in that: The surface of the gas filling pipe (305) is sleeved with a valve (306), and the valve (306) is made of stainless steel.

4. The prefabricated beam prestressed channel drilling device according to claim 1, characterized in that: A connecting seat (201) is fixedly mounted on one side of the card seat (2), bolts (203) are fixedly mounted on one side of the connecting seat (201), and an inflation tube (202) is fixedly mounted between the bolts (203).

5. A prefabricated beam prestressed channel drilling device according to claim 4, characterized in that: An internal thread sleeve (204) is fixedly provided on the inner wall of the connecting seat (201), and the internal thread sleeve (204) is made of rubber material.

6. The prefabricated beam prestressed channel drilling device according to claim 1, characterized in that: A sealing sleeve (401) is provided through one side of the sealing seat (4), and a sealing gasket (402) is provided through the other side of the sealing sleeve (401).

7. The prefabricated beam prestressed channel drilling device according to claim 6, characterized in that: A sealing cover (403) is fixedly mounted on the other side of the sealing gasket (402), and a pull ring (404) is fixedly mounted on the other side of the sealing cover (403).

Citation Information

Patent Citations

  • Pore-forming device for prestressed duct and prefabricated T beam

    CN218928138U