Color master batch stirring machine with collecting mechanism

By designing a masterbatch mixer with a collection mechanism, including a stirring, dispersion and discharge mechanism, the problem of color masterbatches remaining in the chassis in the existing mixers is solved, and the smoothness of uniform stirring and discharge of the masterbatches is achieved.

CN222590308UActive Publication Date: 2025-03-11ZHEJIANG HENGYANG COLOR MASTERBATCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421214985.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-11
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

When the existing mixer is discharged after the mixing is completed, the masterbatches are easily left in the mixer and difficult to clean.

Method used

A masterbatch mixer with a collection mechanism is designed, including a mixing mechanism, a dispersion mechanism and a discharge mechanism. The stirring mechanism drives the spiral stirring blades through the rotating shaft for stirring. The dispersion mechanism provides centrifugal force through the discharge ring to make the color masterbatch evenly spill. The discharge mechanism achieves smooth discharge and cleaning of the color masterbatch through the discharge pipe and the lower hopper.

Benefits of technology

The masterbatch is fully and evenly stirred, and the masterbatch is prevented from accumulating in the chassis when discharged, improving the convenience of cleaning.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222590308U_ABST
    Figure CN222590308U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of color master batch processing, in particular relates to a color master batch stirring machine with a collecting mechanism, and provides the following scheme aiming at the problems that color master batches are easy to remain in the stirring machine and are inconvenient to clean during discharging after stirring in the actual use process of the existing stirring machine. The mixer comprises a machine box, a mixing pipe is fixedly installed in the machine box, a feeding pipe is fixedly installed on the inner wall of the top of the machine box in a penetrating mode, and the mixer further comprises a mixing mechanism. According to the color master batch discharging device, the discharging pipe can be moved into the discharging port of the machine box by rotating the screw rod, so that the color master batches can be discharged from the discharging pipe, the color master batches can be prevented from being accumulated in the machine box, and good use convenience is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch processing, in particular to a masterbatch mixer with a collecting mechanism. Background Art

[0002] Masterbatch is composed of three basic elements: pigment or dye, carrier and additive. It is an aggregate obtained by uniformly loading an extraordinary amount of pigment into a resin. It can be called a pigment concentrate, so its coloring power is higher than the pigment itself. When processing, a small amount of masterbatch is mixed with uncolored resin to achieve a colored resin or product with the designed pigment concentration;

[0003] At present, in the production process of masterbatch, the masterbatch needs to be fully mixed and stirred. However, in the actual use of the current mixer, when discharging after the mixing is completed, the masterbatch is often easily left in the mixer, which is inconvenient to clean. Therefore, we propose a masterbatch mixer with a collection mechanism to solve the above-mentioned problems. Utility Model Content

[0004] The purpose of the utility model is to solve the problem in the prior art that the current mixer often tends to leave masterbatch in the mixer when discharging after mixing, which makes it inconvenient to clean up. A masterbatch mixer with a collecting mechanism is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A masterbatch mixer with a collecting mechanism comprises a chassis, a mixing tube is fixedly installed in the chassis, a feed tube is fixedly installed through the top inner wall of the chassis, and the mixer also comprises:

[0007] A stirring mechanism, the stirring mechanism penetrates the top inner wall of the chassis and is connected to the top inner wall of the chassis, the stirring mechanism is connected to the top of the chassis, and the stirring mechanism is used to stir the masterbatch;

[0008] The dispersing mechanism is installed at the top of the stirring tube. The top of the dispersing mechanism extends to the top of the chassis and is connected to the stirring mechanism. The dispersing mechanism is used to disperse and transport the masterbatch into the stirring tube.

[0009] The discharging mechanism is installed at the bottom of the chassis, and the top of the discharging mechanism extends into the chassis and fits with the inner wall of the discharging port of the chassis.

[0010] In one possible design, the stirring mechanism includes a rotating shaft that passes through the top inner wall of the chassis and is rotatably connected to the top inner wall of the chassis, the rotating shaft is connected to the dispersion mechanism, the bottom end of the rotating shaft passes through the stirring tube and extends to the bottom of the stirring tube, the bottom end of the rotating shaft is rotatably connected to a sealing plate, the sealing plate is used to seal the discharging mechanism, a spiral stirring blade located in the stirring tube is fixedly sleeved on the rotating shaft, a power assembly is installed on the top of the chassis, the power assembly is connected to the rotating shaft, and cleaning racks are fixedly installed at the bottom of both sides of the rotating shaft, and the cleaning racks are in contact with the inner wall of the chassis.

[0011] In a possible design, the power assembly includes a driving motor fixedly mounted on the top of the chassis, and bevel gears are fixedly mounted on the output shaft and the rotating shaft of the driving motor, and the two bevel gears are meshed with each other.

[0012] In one possible design, the dispersion mechanism includes a feed ring rotatably connected to the top of the stirring tube, the feed tube corresponds to the feed ring, a gear ring is fixedly installed on the inner wall of the feed ring, a connecting shaft is fixedly installed through the top inner wall of the chassis, a driving gear is fixedly installed on the bottom end of the connecting shaft, the driving gear is meshed with the gear ring, and synchronous wheels are fixedly sleeved on the connecting shaft and the rotating shaft, and the two synchronous wheels are connected to the same synchronous belt for transmission.

[0013] In one possible design, the discharging mechanism includes a mounting rod fixedly mounted on one side of the bottom of the chassis, the bottom end of the mounting rod is rotatably connected to a lower hopper, a lowering pipe is sealingly and slidably connected in the discharge port of the chassis, the top end of the lowering pipe is connected to a sealing plate, the bottom end of the lowering pipe extends to below the discharge port of the chassis, a sliding hole is provided on the inner wall on one side of the discharge port of the chassis, an adjusting component located in the sliding hole is installed on one side of the lowering pipe, and one side of the adjusting component extends to the outside of the chassis and is connected to the lower hopper.

[0014] In one possible design, the adjustment assembly includes a screw rotatably connected to one side of the discharge pipe, one end of the screw extends to the outside of the chassis, a nut is threadedly sleeved on the screw, connecting rods are rotatably connected on both sides of the nut, and the bottom ends of the two connecting rods are rotatably connected to the two sides of the discharge hopper respectively.

[0015] In the present application, the driving motor can be started first, and the rotating shaft can be driven to rotate under the meshing transmission of the two bevel gears, and the spiral stirring blade can be driven to rotate at this time, so after the masterbatch is put into the stirring tube, it can be fully and evenly stirred, and the two cleaning racks provided can clean the masterbatch as the rotating shaft rotates, and when the rotating shaft rotates, the connecting shaft can be driven to rotate under the transmission cooperation of the two synchronous wheels and the synchronous belt, and when the connecting shaft rotates, the unloading ring can be rotated under the meshing transmission of the driving gear and the gear ring, and at this time, when the masterbatch is transported from the feed pipe to the unloading After the masterbatch is in the ring, the feeding ring in a rotating state can provide centrifugal force to the masterbatch, so that the masterbatch can be evenly scattered in the stirring tube. After the masterbatch is stirred, the screw can be rotated to make the nut approach the chassis along the screw. At this time, the feeding hopper can be driven to rotate downward through the connecting rod. When the feeding hopper rotates, the feeding tube can be moved to the discharge port of the chassis under the drive of the two connecting rods, the nut and the screw. At this time, when the shaft continues to rotate, the masterbatch can be output downward from the feeding tube, and the two cleaning racks can clean the masterbatch when the shaft rotates, so as to prevent the masterbatch from accumulating in the chassis.

[0016] Beneficial effects:

[0017] In the utility model, the masterbatch mixer with a collecting mechanism can drive the rotating shaft to rotate through the stirring mechanism when the power component is started, and the spiral stirring blade can be driven to rotate at this time, so after the masterbatch is put into the stirring tube, it can be fully and evenly stirred, and the two cleaning racks can clean the masterbatch when the rotating shaft rotates, so that the masterbatch will not accumulate in the machine box when the masterbatch is discharged;

[0018] In the utility model, the masterbatch mixer with a collecting mechanism can drive the connecting shaft to rotate through the dispersion mechanism when the rotating shaft rotates, under the transmission cooperation of two synchronous wheels and a synchronous belt, and when the connecting shaft rotates, the unloading ring can be rotated under the meshing transmission of the driving gear and the gear ring. At this time, after the masterbatch is transported from the feed pipe to the unloading ring, the unloading ring in a rotating state can provide centrifugal force to the masterbatch, so that the masterbatch can be evenly sprinkled in the stirring tube;

[0019] In the utility model, the masterbatch mixer with a collecting mechanism can drive the discharge pipe to move downward by operating the adjustment component when the mixed masterbatch needs to be discharged, so that the discharge pipe can be moved into the discharge port of the chassis, and when the adjustment component moves, the discharge hopper can be driven to tilt downward, so after the discharge pipe is moved into the discharge port of the chassis, the masterbatch can be discharged from the discharge pipe and then fall into the discharge hopper and slide downward;

[0020] After the masterbatch is put into the stirring tube, the utility model can start the driving motor to fully stir the masterbatch, and after the masterbatch is stirred, the discharge tube can be moved to the discharge port of the chassis by rotating the screw rod, so that the masterbatch can be discharged from the discharge tube, so that the masterbatch can be prevented from accumulating in the chassis, and the utility model has good convenience in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a three-dimensional schematic diagram of the overall structure of a masterbatch mixer with a collecting mechanism proposed by the utility model;

[0022] Figure 2 This is a three-dimensional schematic diagram of the cross-sectional structure of a masterbatch mixer with a collecting mechanism proposed by the utility model;

[0023] Figure 3 This is a three-dimensional schematic diagram of the cross-sectional structure of a masterbatch mixer with a collecting mechanism proposed by the utility model from a front side perspective.

[0024] In the figure: 1. chassis; 2. stirring tube; 3. rotating shaft; 4. spiral stirring blade; 5. driving motor; 6. bevel gear; 7. connecting shaft; 8. synchronous wheel; 9. synchronous belt; 10. feeding pipe; 11. cleaning rack; 12. unloading pipe; 13. sealing plate; 14. driving gear; 15. unloading ring; 16. gear ring; 17. mounting rod; 18. unloading hopper; 19. screw; 20. nut; 21. connecting rod. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] Example 1

[0027] Reference Figure 1-3A mixer comprises a chassis 1, a stirring mechanism, a dispersing mechanism and a discharging mechanism. A stirring tube 2 is fixedly installed in the chassis 1, a feeding tube 10 is fixedly installed on the top inner wall of the chassis 1, the stirring mechanism penetrates the top inner wall of the chassis 1 and is connected to the top inner wall of the chassis 1, the stirring mechanism is connected to the top of the chassis 1, the stirring mechanism is used to stir the masterbatch, the dispersing mechanism is installed at the top of the stirring tube 2, the top of the dispersing mechanism extends to the top of the chassis 1 and is connected to the stirring mechanism, the dispersing mechanism is used to disperse and transport the masterbatch into the stirring tube 2, the discharging mechanism is installed at the bottom of the chassis 1, the top of the discharging mechanism extends into the chassis 1 and fits with the inner wall of the discharge port of the chassis 1.

[0028] The stirring mechanism includes a rotating shaft 3 that passes through the top inner wall of the chassis 1 and is rotatably connected to the top inner wall of the chassis 1, the rotating shaft 3 is connected to the dispersing mechanism, the bottom end of the rotating shaft 3 passes through the stirring tube 2 and extends to the bottom of the stirring tube 2, the bottom end of the rotating shaft 3 is rotatably connected to a sealing plate 13, the sealing plate 13 is used to block the discharging mechanism, a spiral stirring blade 4 located in the stirring tube 2 is fixedly sleeved on the rotating shaft 3, a power component is installed on the top of the chassis 1, the power component is connected to the rotating shaft 3, and cleaning racks 11 are fixedly installed at the bottom of both sides of the rotating shaft 3, the cleaning racks 11 are in contact with the inner wall of the chassis 1, and the rotating shaft 3 can be driven to rotate by starting the power component, and the spiral stirring blades 4 can be driven to rotate at this time, so after the masterbatch is put into the stirring tube 2, it can be fully and evenly stirred, and the two cleaning racks 11 set can clean the masterbatch when the rotating shaft 3 rotates, so that the masterbatch will not accumulate in the chassis 1 when it is discharged.

[0029] The power assembly includes a drive motor 5 fixedly mounted on the top of the chassis 1, and a bevel gear 6 is fixedly mounted on the output shaft of the drive motor 5 and the rotating shaft 3, and the two bevel gears 6 are meshed with each other. By starting the drive motor 5, the rotating shaft 3 can be driven to rotate under the meshing transmission action of the two bevel gears 6, so as to provide a stable driving force when stirring the masterbatch.

[0030] The discharging mechanism includes a mounting rod 17 fixedly mounted on one side of the bottom of the chassis 1, and the bottom end of the mounting rod 17 is rotatably connected to a lower hopper 18. A discharging pipe 12 is sealingly and slidably connected in the discharging port of the chassis 1, and the top end of the discharging pipe 12 is connected to the sealing plate 13. The bottom end of the discharging pipe 12 extends to the bottom of the discharging port of the chassis 1. A sliding hole is provided on the inner wall of one side of the discharging port of the chassis 1, and an adjusting component located in the sliding hole is installed on one side of the discharging pipe 12. One side of the adjusting component extends to the outside of the chassis 1 and is connected to the lower hopper 18. When the stirred masterbatch needs to be discharged, the discharging pipe 12 can be driven to move downward by operating the adjusting component, that is, the discharging pipe 12 can be moved into the discharging port of the chassis 1, and when the adjusting component moves, the lower hopper 18 can be driven to tilt downward. Therefore, after the discharging pipe 12 is moved into the discharging port of the chassis 1, the masterbatch can be discharged from the discharging pipe 12 at this time, and then can fall into the lower hopper 18 and slide downward.

[0031] The adjusting assembly includes a screw 19 rotatably connected to one side of the discharge pipe 12, one end of the screw 19 extends to the outside of the chassis 1, a nut 20 is threadedly sleeved on the screw 19, both sides of the nut 20 are rotatably connected with connecting rods 21, and the bottom ends of the two connecting rods 21 are rotatably connected to the two sides of the discharge hopper 18 respectively. By rotating the screw 19, the nut 20 is moved toward the chassis 1 along the screw 19. At this time, the discharge hopper 18 can be driven to rotate downward by the connecting rod 21, so that the discharge pipe 12 can be moved to the discharge port of the chassis 1, so that the masterbatch can be output downward from the discharge pipe 12.

[0032] The present application can be used in the field of masterbatch processing technology, and can also be used in other fields applicable to the present application.

[0033] Example 2

[0034] refer to Figure 3, improved on the basis of embodiment 1: a masterbatch mixer with a collecting mechanism, which is applied to the field of masterbatch processing technology, the dispersing mechanism includes a feed ring 15 rotatably connected to the top of the stirring tube 2, the feed tube 10 corresponds to the feed ring 15, a gear ring 16 is fixedly installed on the inner wall of the feed ring 15, a connecting shaft 7 is fixedly installed on the top inner wall of the chassis 1, a driving gear 14 is fixedly installed on the bottom end of the connecting shaft 7, the driving gear 14 is meshed with the gear ring 16, a synchronous wheel 8 is fixedly sleeved on the connecting shaft 7 and the rotating shaft 3, and the two The synchronous wheels 8 are connected to the same synchronous belt 9. When the rotating shaft 3 rotates, the connecting shaft 7 can be driven to rotate under the transmission cooperation of the two synchronous wheels 8 and the synchronous belt 9. When the connecting shaft 7 rotates, the unloading ring 15 can be rotated under the meshing transmission of the driving gear 14 and the gear ring 16. At this time, after the masterbatch is transported to the unloading ring 15 by the feeding pipe 10, the unloading ring 15 in a rotating state can provide centrifugal force to the masterbatch, so that the masterbatch can be evenly sprinkled in the stirring tube 2.

[0035] However, as is well known to those skilled in the art, the working principle and wiring method of the drive motor 5 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any selections according to their needs or convenience.

[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A masterbatch mixer with a collecting mechanism, comprising a chassis (1), a stirring tube (2) fixedly installed in the chassis (1), and a feed tube (10) fixedly installed through the top inner wall of the chassis (1), characterized in that: The blender also includes: A stirring mechanism, the stirring mechanism passes through the top inner wall of the chassis (1) and is connected to the top inner wall of the chassis (1), the stirring mechanism is connected to the top of the chassis (1), and the stirring mechanism is used to stir the masterbatch; A dispersion mechanism, the dispersion mechanism is installed at the top of the stirring tube (2), the top of the dispersion mechanism extends to the top of the chassis (1) and is connected to the stirring mechanism, and the dispersion mechanism is used to disperse and transport the masterbatch into the stirring tube (2); The discharge mechanism is mounted at the bottom of the chassis (1), and the top of the discharge mechanism extends into the chassis (1) and fits against the inner wall of the discharge port of the chassis (1).

2. A masterbatch mixer with a collecting mechanism according to claim 1, characterized in that: The stirring mechanism comprises a rotating shaft (3) penetrating the inner wall of the top of the chassis (1) and rotatably connected to the inner wall of the top of the chassis (1); the rotating shaft (3) is connected to the dispersion mechanism; the bottom end of the rotating shaft (3) penetrates the stirring tube (2) and extends to the bottom of the stirring tube (2); the bottom end of the rotating shaft (3) is rotatably connected to a sealing plate (13); the sealing plate (13) is used to seal the discharging mechanism; a spiral stirring blade (4) located in the stirring tube (2) is fixedly sleeved on the rotating shaft (3); a power assembly is installed on the top of the chassis (1); the power assembly is connected to the rotating shaft (3); cleaning racks (11) are fixedly installed at the bottom of both sides of the rotating shaft (3); the cleaning racks (11) are in contact with the inner wall of the chassis (1).

3. A masterbatch mixer with a collecting mechanism according to claim 2, characterized in that: The power assembly comprises a driving motor (5) fixedly mounted on the top of the chassis (1), and a bevel gear (6) is fixedly mounted on the output shaft of the driving motor (5) and the rotating shaft (3), and the two bevel gears (6) are meshed with each other.

4. A masterbatch mixer with a collecting mechanism according to claim 3, characterized in that: The dispersing mechanism comprises a feeding ring (15) rotatably connected to the top of the stirring tube (2), the feeding tube (10) corresponds to the feeding ring (15), a gear ring (16) is fixedly installed on the inner wall of the feeding ring (15), a connecting shaft (7) is fixedly installed through the inner wall of the top of the chassis (1), a driving gear (14) is fixedly installed at the bottom end of the connecting shaft (7), the driving gear (14) is meshed with the gear ring (16), a synchronous wheel (8) is fixedly sleeved on the connecting shaft (7) and the rotating shaft (3), and the two synchronous wheels (8) are transmission-connected with the same synchronous belt (9).

5. A masterbatch mixer with a collecting mechanism according to claim 1, characterized in that: The discharging mechanism comprises a mounting rod (17) fixedly mounted on one side of the bottom of the chassis (1); the bottom end of the mounting rod (17) is rotatably connected to a lower hopper (18); a lowering pipe (12) is sealingly and slidably connected in the discharge port of the chassis (1); the top end of the lowering pipe (12) is in contact with a sealing plate (13); the bottom end of the lowering pipe (12) extends to below the discharge port of the chassis (1); a sliding hole is provided on the inner wall of one side of the discharge port of the chassis (1); an adjusting component located in the sliding hole is installed on one side of the lowering pipe (12); one side of the adjusting component extends to the outside of the chassis (1) and is connected to the lower hopper (18).

6. A masterbatch mixer with a collecting mechanism according to claim 5, characterized in that: The adjustment assembly comprises a screw rod (19) rotatably connected to one side of the material discharge pipe (12), one end of the screw rod (19) extends to the outside of the chassis (1), a nut (20) is threadedly sleeved on the screw rod (19), both sides of the nut (20) are rotatably connected to connecting rods (21), and the bottom ends of the two connecting rods (21) are rotatably connected to the two sides of the material discharge hopper (18) respectively.