Demolding device
By designing a mold release device including water injection, auxiliary and impact structures, the problem of difficult demolding during the forming process of rubber products is solved, and safe and efficient mold release without manual intervention is achieved.
Patent Information
- Application Number
- CN202421367877.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-17
AI Technical Summary
During the rubber product molding process, the prior art is difficult to effectively release the mold, which can easily lead to scalding, deformation or damage to the rubber product.
A mold release device is designed, including a U-shaped mounting frame, an upper formwork and a lower formwork. It adopts a water injection structure, an auxiliary structure and an impact structure. The cooling is reduced by cooling by the injection of coolant into the formwork. The auxiliary structure controls the lifting and rotation of the formwork. The impact structure impacts the formwork to help the rubber product be demolded.
The demolding of rubber products without manual intervention has been achieved, reducing the risk of scald and deformation of rubber products, and improving the demolding efficiency and safety.
Smart Images

Figure CN222590419U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of demoulding devices, in particular to a demoulding device. Background Art
[0002] When processing rubber, a shaping mold is needed. Since the rubber needs to be heated during the production process and then shaped in the mold, the rubber product needs to be taken out of the mold after it is formed. The common demolding method is to manually take it out of the mold. However, when the mold is opened, the surface temperature of the rubber product is high. If it is taken directly, it is easy to get burned. In addition, the mold is uneven, and the rubber product will stick to the mold. If the rubber product is pulled out of the mold when the temperature is high, it is easy to cause deformation or even damage to the rubber product. For this reason, we propose a demolding device to solve the above problems. Utility Model Content
[0003] The utility model aims to solve the shortcomings of the prior art in the background technology and proposes a demoulding device.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A demoulding device comprises a U-shaped mounting frame, an upper template and a lower template, a water injection structure is arranged between the upper template and the lower template, an auxiliary structure and an impact structure are arranged on the U-shaped mounting frame, and the impact structure corresponds to the upper template and the lower template, the auxiliary structure comprises a No. 1 lifting component, a No. 2 lifting component and a rotating component, the No. 1 lifting component corresponds to the upper template, and the No. 2 lifting component and the rotating component correspond to the lower template.
[0006] Preferably, both the upper template and the lower template are provided with an inner cavity.
[0007] The inner cavity is provided for injecting coolant to cool the rubber product.
[0008] Preferably, the water injection structure includes a Y-shaped tube, one end of the Y-shaped tube passes through the U-shaped mounting frame and extends a portion, the other two ends of the Y-shaped tube are fixedly connected to a connecting head, the other end of the connecting head is fixedly connected to a fixed tube, and the two fixed tubes are respectively fixedly connected to the upper template and the lower template and are connected to the inner cavity.
[0009] The water injection structure can inject coolant into the upper template and the lower template, and can also extract the coolant.
[0010] Preferably, the No. 1 lifting component includes a No. 1 screw rod and a limit rod rotatably connected to the U-shaped mounting frame, the top of the U-shaped mounting frame is fixedly connected to the No. 1 motor, the top of the No. 1 screw rod passes through the U-shaped mounting frame and is fixedly connected to the output end of the No. 1 motor, a slider is provided on the No. 1 screw rod and the limit rod, and the slider is respectively threadedly connected and slidably connected to the No. 1 screw rod and the limit rod, and the slider is fixedly connected to the side of the upper template.
[0011] The setting of the No. 1 lifting component can control the lifting and lowering of the upper template.
[0012] Preferably, the No. 2 lifting component includes a No. 2 screw rod rotatably connected to the U-shaped mounting frame, a No. 2 motor is fixedly connected to the top of the U-shaped mounting frame, the top of the No. 2 screw rod passes through the U-shaped mounting frame and is fixedly connected to the output end of the No. 2 motor, a moving block is threadedly connected to the outer surface of the No. 2 screw rod, one end of the moving block is fixedly connected to a sleeve, and the sleeve is sleeved on the outer surface of the fixed tube.
[0013] The setting of the No. 2 lifting component can control the lifting and lowering of the lower template.
[0014] Preferably, the rotating component comprises a gear fixedly connected to the outer surface of the fixed tube, and a rack is fixedly connected to the U-shaped mounting frame, and the rack is meshed with the gear.
[0015] The setting of the rotating component can control the rotation of the lower template.
[0016] Preferably, the impact structure includes a rotating shaft rotatably connected to the U-shaped mounting frame, the rotating shaft is connected to the second screw rod through a transmission member, a fixed plate is fixedly connected to the rotating shaft, an impact plate is slidably connected to the outer surface of the fixed plate, and the impact plate and the fixed plate are fixedly connected by multiple springs.
[0017] The setting of the impact structure can impact the upper template and the lower template, which is beneficial to demoulding.
[0018] The utility model has at least the following beneficial effects:
[0019] 1. A demoulding device, through the arrangement of a water injection structure, an auxiliary structure and an impact structure, water-cools the rubber product during molding to shrink it in the template, thereby reducing the probability of the rubber product being stuck and sticking. At the same time, the template can be impacted to make it vibrate, which is conducive to the rubber product falling off from the template. In this way, it does not need to be taken out manually, and it can also prevent the rubber product from being pulled during demoulding and causing damage to it.
[0020] 2. A demoulding device, through the setting of the second lifting component and the rotating component, allows the lower template to rotate during the upward movement, thereby changing the angle of the lower template, which is beneficial to the demoulding of the rubber product located in the lower template. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is a cross-sectional view of the utility model;
[0024] Figure 3 This is a schematic diagram of the internal structure of the U-shaped mounting plate in the utility model;
[0025] Figure 4 It is a structural schematic diagram of the second lifting component and the rotating component in the utility model;
[0026] Figure 5 It is a cross-sectional view of the impact structure in the utility model.
[0027] In the figure: 1. U-shaped mounting frame; 2. upper template; 3. lower template; 4. water injection structure; 401. Y-shaped tube; 402. connector; 403. fixed tube; 5. auxiliary structure; 501. lifting component No. 1; 5011. motor No. 1; 5012. screw rod No. 1; 5013. limit rod; 5014. slider; 502. lifting component No. 2; 5021. motor No. 2; 5022. screw rod No. 2; 5023. shift block; 5024. sleeve; 503. rotating component; 5031. gear; 5032. rack; 6. impact structure; 601. rotating shaft; 602. fixed plate; 603. impact plate; 604. spring; 7. transmission part. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0029] Reference Figure 1-5A demoulding device comprises a U-shaped mounting frame 1, an upper template 2 and a lower template 3. Both the upper template 2 and the lower template 3 are provided with an inner cavity, which is not marked in the figure. A water injection structure 4 is provided between the upper template 2 and the lower template 3. An auxiliary structure 5 and an impact structure 6 are provided on the U-shaped mounting frame 1, and the impact structure 6 corresponds to the upper template 2 and the lower template 3. The auxiliary structure 5 comprises a No. 1 lifting component 501, a No. 2 lifting component 502 and a rotating component 503. The No. 1 lifting component 501 corresponds to the upper template 2, and the No. 2 lifting component 502 and the rotating component 503 correspond to the lower template 3.
[0030] The water injection structure 4 includes a Y-shaped tube 401, one end of the Y-shaped tube 401 passes through the U-shaped mounting frame 1 and extends a portion thereof, one end of the Y-shaped tube 401 corresponds to the coolant storage tank, the other two ends of the Y-shaped tube 401 are fixedly connected with a connector 402, the other end of the connector 402 is fixedly connected with a fixed tube 403, the two fixed tubes 403 are respectively fixedly connected with the upper template 2 and the lower template 3 and are communicated with the inner cavity.
[0031] The No. 1 lifting component 501 includes a No. 1 screw rod 5012 and a limit rod 5013 rotatably connected to the U-shaped mounting frame 1. The top of the U-shaped mounting frame 1 is fixedly connected to a No. 1 motor 5011. The No. 1 motor 5011 is a prior art and will not be described in detail herein. The top of the No. 1 screw rod 5012 passes through the U-shaped mounting frame 1 and is fixedly connected to the output end of the No. 1 motor 5011. A slider 5014 is provided on the No. 1 screw rod 5012 and the limit rod 5013, and the slider 5014 is threadedly connected and slidably connected to the No. 1 screw rod 5012 and the limit rod 5013 respectively, and the slider 5014 is fixedly connected to the side of the upper template 2.
[0032] The No. 2 lifting component 502 includes a No. 2 screw rod 5022 rotatably connected to the U-shaped mounting frame 1, and a No. 2 motor 5021 is fixedly connected to the top of the U-shaped mounting frame 1. The No. 2 motor 5021 is a prior art and will not be described in detail here. The top of the No. 2 screw rod 5022 passes through the U-shaped mounting frame 1 and is fixedly connected to the output end of the No. 2 motor 5021. The outer surface of the No. 2 screw rod 5022 is threadedly connected to a moving block 5023, one side of the moving block 5023 is in contact with one side of the rack 5032, and one end of the moving block 5023 is fixedly connected to a sleeve 5024, and the sleeve 5024 is sleeved on the outer surface of the fixed tube 403, and the sleeve 5024 corresponds to the lower template 3.
[0033] The rotating component 503 includes a gear 5031 fixedly connected to the outer surface of the fixed tube 403 , the gear 5031 corresponds to the lower template 3 , a rack 5032 is fixedly connected to the U-shaped mounting frame 1 , and the rack 5032 is meshed with the gear 5031 . The rack 5032 can limit the shift block 5023 .
[0034] The impact structure 6 includes a rotating shaft 601 rotatably connected to the U-shaped mounting frame 1. The rotating shaft 601 and the second screw rod 5022 are connected via a transmission member 7. The transmission member 7 is composed of two pulleys and a belt, which is the prior art. A fixed plate 602 is fixedly connected to the rotating shaft 601. An impact plate 603 is slidably connected to the outer surface of the fixed plate 602. The impact plate 603 and the fixed plate 602 are fixedly connected via a plurality of springs 604.
[0035] After the rubber product is formed in the upper template 2 and the lower template 3, the coolant is injected into the inner cavity of the upper template 2 and the lower template 3 through the Y-tube 401. At this time, the coolant will cool the rubber product. Under the principle of thermal expansion and contraction, the rubber product will shrink, which is conducive to demolding. At the same time, the No. 1 motor 5011 is controlled to rotate with the No. 1 screw rod 5012 to move the slider 5014 upward. When the slider 5014 moves, it will move the upper template 2 upward, thereby separating the upper template 2 and the lower template 3 until the height of the upper template 2 exceeds the width of the lower template 2. At this time, the No. 1 motor 5011 is turned off.
[0036] Then, the No. 2 motor is controlled to rotate the No. 2 screw rod 5022, and when the No. 2 screw rod 5022 rotates, it will move the shift block 5023 upward, and the movement of the shift block 503 will move the sleeve 5024 and the corresponding fixed tube 403 together, and then move the lower template 3 and the gear 5031 together, and when the gear 5031 moves, it will be relatively displaced with the rack 5032, so the gear 5031 will rotate, and when the gear 4031 rotates, it will rotate with the fixed tube 403 and the lower template 3 together, because the fixed tube 403 is rotatably connected to the connecting tube 402, the Y-shaped tube 401 will not hinder the rotation of the lower template 3.
[0037] Since the second screw rod 5022 and the rotating shaft 601 are connected by the transmission member 7, when the second screw rod 5022 rotates, it will rotate with the rotating shaft 601, and when the rotating shaft 601 rotates, it will rotate with the fixed plate 602, and the rotation of the fixed plate 602 will rotate with the impact plate 603, and the impact plate 603 will collide with the upper template 2 and the lower template 3 during the rotation process, so as to vibrate and make the rubber product stuck on the template fall off, which is beneficial to the demolding of the rubber, and after the impact plate 603 hits the upper template 2 and the lower template 3, it will move backward under the push of them and squeeze the spring 604 until the impact plate 603 is separated from them.
[0038] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A demoulding device, comprising a U-shaped mounting frame (1), an upper template (2) and a lower template (3), characterized in that: A water injection structure (4) is provided between the upper template (2) and the lower template (3); an auxiliary structure (5) and an impact structure (6) are provided on the U-shaped mounting frame (1); the impact structure (6) corresponds to the upper template (2) and the lower template (3); the auxiliary structure (5) comprises a first lifting component (501), a second lifting component (502) and a rotating component (503); the first lifting component (501) corresponds to the upper template (2); the second lifting component (502) and the rotating component (503) correspond to the lower template (3).
2. A demoulding device according to claim 1, characterized in that: The upper template (2) and the lower template (3) are both provided with inner cavities.
3. A demoulding device according to claim 2, characterized in that: The water injection structure (4) comprises a Y-shaped tube (401), one end of the Y-shaped tube (401) passes through the U-shaped mounting frame (1) and extends a portion thereof, the other two ends of the Y-shaped tube (401) are fixedly connected to connectors (402), the other end of the connector (402) is fixedly connected to a fixed tube (403), and the two fixed tubes (403) are respectively fixedly connected to the upper template (2) and the lower template (3) and communicate with the inner cavity.
4. A demoulding device according to claim 3, characterized in that: The first lifting component (501) comprises a first screw rod (5012) and a limit rod (5013) rotatably connected to the U-shaped mounting frame (1); a first motor (5011) is fixedly connected to the top of the U-shaped mounting frame (1); the top of the first screw rod (5012) passes through the U-shaped mounting frame (1) and is fixedly connected to the output end of the first motor (5011); a slider (5014) is provided on the first screw rod (5012) and the limit rod (5013); the slider (5014) is respectively threadedly connected and slidably connected to the first screw rod (5012) and the limit rod (5013); and the slider (5014) is fixedly connected to the side of the upper template (2).
5. A demoulding device according to claim 4, characterized in that: The second lifting component (502) comprises a second screw rod (5022) rotatably connected to the U-shaped mounting frame (1); a second motor (5021) is fixedly connected to the top of the U-shaped mounting frame (1); the top of the second screw rod (5022) passes through the U-shaped mounting frame (1) and is fixedly connected to the output end of the second motor (5021); a moving block (5023) is threadedly connected to the outer surface of the second screw rod (5022); one end of the moving block (5023) is fixedly connected to a sleeve (5024), and the sleeve (5024) is sleeved on the outer surface of the fixed tube (403).
6. A demoulding device according to claim 5, characterized in that: The rotating component (503) comprises a gear (5031) fixedly connected to the outer surface of the fixed tube (403), and a rack (5032) is fixedly connected to the U-shaped mounting frame (1), and the rack (5032) is meshed with the gear (5031).
7. A demoulding device according to claim 6, characterized in that: The impact structure (6) comprises a rotating shaft (601) rotatably connected to the U-shaped mounting frame (1); the rotating shaft (601) is transmission-connected to the second screw rod (5022) via a transmission member (7); a fixed plate (602) is fixedly connected to the rotating shaft (601); an impact plate (603) is slidably connected to the outer surface of the fixed plate (602); and the impact plate (603) and the fixed plate (602) are fixedly connected via a plurality of springs (604).