Auxiliary device for replacing dotted line knife

By designing an auxiliary device for replacement of dotted blades, the positioning mechanism and gear locking mechanism ensure that the position of the new and old dotted blades is consistent, solving the problem of low installation accuracy during replacement and significantly improving the replacement efficiency.

CN222590835UActive Publication Date: 2025-03-11CHINA TOBACCO HENAN IND CO LTD
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Patent Information

Application Number
CN202420824019.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-03-11
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

When replacing the dotted blade, it is difficult to ensure the installation accuracy of the new dotted blade, resulting in low replacement efficiency and high maintenance difficulty.

Method used

An auxiliary device is designed, including a crease box, a dotted knife positioning mechanism and a gear locking mechanism. Record the position of the old dotted knife through the horizontal adjustment plate and positioning block, and assist in positioning when installing the new dotted knife to ensure that the position of the new and old dotted knife is consistent.

Benefits of technology

It effectively improves the efficiency and alignment accuracy of dotted tool replacement, reduces replacement time, and saves more than 2 hours of working hours.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an auxiliary device for replacing a dotted line knife, which comprises a crease box, a dotted line knife and a dotted line knife driving device are arranged in the crease box, a dotted line knife positioning mechanism is arranged above the dotted line knife, a gear locking mechanism is arranged above the dotted line knife driving device, and the gear locking mechanism is connected with the dotted line knife positioning mechanism. The dotted line knife positioning mechanism comprises a first seat body and a horizontal adjusting plate, the horizontal adjusting plate is arranged on the first seat body, and two positioning blocks are movably mounted at the bottom of the horizontal adjusting plate; the gear locking mechanism comprises a second seat body and a gear locking plate, and the gear locking plate is installed on the second seat body. The device can record the position of the dotted line cutter before replacement, and assists in positioning the new dotted line cutter when the new dotted line cutter is replaced, so that the new dotted line cutter is consistent with the old dotted line cutter in position after being mounted, and the replacement efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to an auxiliary tooling, in particular to an auxiliary device for replacing a dotted line knife. Background Art

[0002] The inner frame paper is an important part of the cigarette packaging box. Defects in the processing quality of the inner frame paper will cause the lid of the packaging box to be unable to close effectively. A single inner frame paper is formed by creased and cut inner frame paper strips before final cutting. The dotted line knife is used to process the creases.

[0003] The GDX2 white cardboard dotted line knife consists of two pairs of knives, and their positions have both axial and circumferential requirements, and the positions of the two pairs of knives need to be consistent. The white cardboard dotted line knife will cause wear after long-term use. When it is worn to a certain extent, a new dotted line knife needs to be replaced.

[0004] When replacing a new dotted line knife, the main drive needs to be disengaged. When the new dotted line knife is installed, its position changes, which will have a great impact on its installation accuracy. Even if you mark or measure the position before replacement, it is not easy to ensure that its accuracy is consistent with that before replacement. Each replacement requires repeated alignment, which makes maintenance difficult. In order to ensure the adjustment requirements, it needs to be disassembled and installed repeatedly, which is very time-consuming. Each replacement takes about 2-3 hours, and the maintenance efficiency is low. Utility Model Content

[0005] The purpose of the utility model is to provide an auxiliary device for replacing a dotted line knife to solve the technical problems in the prior art. The auxiliary device can record the position of the dotted line knife before replacement and assist in positioning the new dotted line knife when replacing it, so that the new dotted line knife is consistent with the position of the old dotted line knife after installation, thereby effectively improving the replacement efficiency.

[0006] The utility model provides an auxiliary device for replacing a dotted line knife, comprising a crease box, in which a dotted line knife and a dotted line knife driving device are installed, a dotted line knife positioning mechanism is arranged above the dotted line knife, a gear locking mechanism is arranged above the dotted line knife driving device, the dotted line knife positioning mechanism comprises a first seat body and a horizontal adjustment plate, the horizontal adjustment plate is arranged on the first seat body, and two positioning blocks are movably installed at the bottom of the horizontal adjustment plate; the gear locking mechanism comprises a second seat body and a gear locking plate, and the gear locking plate is installed on the second seat body.

[0007] In the aforementioned auxiliary device for replacing the dotted line knife, preferably, the first base body includes a first fixed plate and a first guide column, the number of the first guide columns is two, the two first guide columns are fixed at both ends of one side of the first fixed plate, and first guide grooves are formed on the opposite surfaces of the two first guide columns, and the two sides of the first height adjustment plate are slidably matched with the first guide grooves on the two first guide columns.

[0008] In the aforementioned auxiliary device for replacing the dotted line knife, preferably, a first threaded hole is opened in the middle of the first fixing plate, and a long hole extending vertically is opened on the first height adjustment plate, and a first hand-screw is passed through the long hole and threadedly connected with the first threaded hole.

[0009] In the aforementioned auxiliary device for replacing the dotted line knife, preferably, the horizontal adjustment plate is arranged horizontally, one end of the horizontal adjustment plate is fixedly connected to the first height adjustment plate, a through groove is provided on the bottom surface of the horizontal adjustment plate, the setting direction of the through groove is parallel to the axis of the dotted line knife, an adjustment groove is formed on the front side of the horizontal adjustment plate, the adjustment groove is connected to the through groove, the upper ends of the two positioning blocks are installed in the through groove, a second threaded hole is provided at the upper end of the positioning block, one end of the second hand-screw is passed through the adjustment groove and is threadedly connected to the second threaded hole on the positioning block.

[0010] In the aforementioned auxiliary device for replacing the dotted line knife, preferably, a limiting end with a triangular cross-sectional shape is formed on the bottom surface of the positioning block.

[0011] In the aforementioned auxiliary device for replacing the dotted line knife, preferably, the second base body includes a second fixed plate and a second guide column, the number of the second guide columns is two, the two second guide columns are fixed at both ends of one side of the second fixed plate, and second guide grooves are formed on the opposite surfaces of the two second guide columns, and the two sides of the second height adjustment plate are slidably matched with the second guide grooves on the two second guide columns.

[0012] In the aforementioned auxiliary device for replacing the dotted line knife, preferably, a third threaded hole is opened on the top surface of the second height adjustment plate, and a through hole is opened on the second fixed plate, the through hole is coaxial with the third threaded hole, and one end of the third hand screw passes through the through hole and is threadedly connected to the third threaded hole.

[0013] In the aforementioned auxiliary device for replacing the dotted line knife, preferably, two connecting columns are formed at the lower end of the second height adjustment plate, the two connecting columns are arranged horizontally and are located at the same height, and a connecting groove is provided at the upper part of the gear locking plate, and two connecting holes cooperating with the connecting columns are provided in the connecting groove.

[0014] In the aforementioned auxiliary device for replacing the dotted line knife, preferably, a gear accommodating hole is provided on the gear locking plate, mounting holes are provided on the two side walls of the gear locking plate, locking rods are inserted into the two mounting holes, and the locking rod has an end plate at one end located outside the gear locking plate, a spring is sleeved on the locking rod, one end of the spring is fixedly connected to the outer wall of the gear locking plate, and the other end of the spring is fixedly connected to the end plate.

[0015] In the aforementioned auxiliary device for replacing the dotted line knife, preferably, the end plate has a circular ring, and the end of the locking rod located in the gear accommodating hole has a flat end.

[0016] Compared with the prior art, the utility model includes a crease box, in which a dotted line knife and a dotted line knife driving device are installed, a dotted line knife positioning mechanism is arranged above the dotted line knife, a gear locking mechanism is arranged above the dotted line knife driving device, the dotted line knife positioning mechanism includes a first seat body and a horizontal adjustment plate, the horizontal adjustment plate is arranged on the first seat body, and two positioning blocks are movably installed at the bottom of the horizontal adjustment plate; the gear locking mechanism includes a second seat body and a gear locking plate, and the gear locking plate is arranged on the second seat body. The utility model can adjust the height of the two positioning blocks through the horizontal adjustment plate, and the position of the old dotted line knife can be recorded by moving the two positioning blocks, and assist in positioning when installing a new dotted line knife. The second seat body and the gear locking plate can be set to lock the driving gear to prevent the dotted line knife from rotating when positioning the dotted line knife, resulting in inaccurate positioning. The utility model can effectively record the position of the old dotted line knife and assist in positioning the new dotted line knife, greatly improving the replacement efficiency and alignment accuracy of the dotted line knife. Each replacement can save more than 2 hours of work time compared with the traditional technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is an axonometric drawing of the utility model;

[0018] Figure 2 It is an exploded view of the utility model.

[0019] Explanation of the accompanying drawings: crease box 1, dotted line knife 2, first seat body 3, horizontal adjustment plate 4, positioning block 5, second seat body 6, gear locking plate 7, first fixed plate 8, first guide column 9, first guide groove 10, first height adjustment plate 11, first threaded hole 12, long hole 13, first hand screw 14, through groove 15, adjustment groove 16, second threaded hole 17, second hand screw 18, limiting end 19, second fixed plate 20, second guide column 21, second guide groove 22, second height adjustment plate 23, third threaded hole 24, through hole 25, third hand screw 26, connecting column 27, connecting groove 28, connecting hole 29, gear accommodating hole 30, mounting hole 31, locking rod 32, end plate 33, spring 34, ring 35, adjusting gear 36, driving gear 37, transmission gear 38, driven gear 39. DETAILED DESCRIPTION

[0020] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be interpreted as limiting the present invention.

[0021] Embodiments of the present utility model: Figure 1 and Figure 2 As shown, an auxiliary device for replacing a dotted line knife comprises a crease box 1, in which a dotted line knife 2 and a dotted line knife driving device are installed, a dotted line knife positioning mechanism is arranged above the dotted line knife 2, and a gear locking mechanism is arranged above the dotted line knife driving device, the dotted line knife positioning mechanism comprises a first seat body 3 and a horizontal adjustment plate 4, the horizontal adjustment plate 4 is arranged on the first seat body 3, and two positioning blocks 5 are movably installed at the bottom of the horizontal adjustment plate 4; the gear locking mechanism comprises a second seat body 6 and a gear locking plate 7, and the gear locking plate 7 is installed on the second seat body 6.

[0022] The dotted line knife 2 is installed on the front of the crease box 1, and the dotted line knife driving device is arranged on the right side of the crease box 1. There are two dotted line knives 2, and the two dotted line knives 2 are installed on the same rotating shaft. The dotted line knife driving device includes a driving gear 37, three transmission gears 38 and a driven gear 39. The driving gear 37 transmits power to the driven gear 39 through the three transmission gears 38. The driven gear 39 and the two dotted line knives 2 are installed on the same rotating shaft. When the driven gear 39 rotates, it drives the two dotted line knives 2 to rotate. An adjusting gear 36 is also fixedly installed on the rotating shaft of the driving gear 37. The setting of the adjusting gear 36 facilitates the adjustment of the angle of the dotted line knife 2.

[0023] The axial position and circumferential position of the two old dotted line knives 2 can be recorded by adjusting the height and spacing of the two positioning blocks 5, and the adjustment gear 36 can be locked by the gear locking plate 7, thereby facilitating the adjustment of the positioning block 5. The utility model can assist in quickly replacing a new dotted line knife, thereby improving replacement efficiency and alignment accuracy.

[0024] In a specific embodiment, the first seat body 3 includes a first fixed plate 8 and a first guide column 9. The number of the first guide columns 9 is two. The two first guide columns 9 are fixed at both ends of the front side of the first fixed plate 8. First guide grooves 10 are formed on the opposite surfaces of the two first guide columns 9. The first guide grooves 10 are opened in the vertical direction. The first guide grooves 10 are through grooves. The two sides of the first height adjustment plate 11 are slidably matched with the first guide grooves 10 on the two first guide columns 9.

[0025] It should be noted that the first fixed plate 8 is arranged horizontally, the first guide column 9 and the first height adjustment plate 11 are arranged vertically, the first guide column 9 and the first fixed plate 8 are at 90°, the bottom surface of the first fixed plate 8 overlaps with the top surface of the crease box 1, and the first guide column 9 overlaps with the front surface of the crease box 1. In order to prevent the movement of the first base body 3 from affecting the installation accuracy, it is preferred to fix magnets or suction cups on the bottom surface of the first fixed plate 8 and the back surface of the first guide column 9.

[0026] Furthermore, a first threaded hole 12 is formed in the middle of the first fixing plate 8 , a vertically extending elongated hole 13 is formed on the first height adjustment plate 11 , and a first hand screw 14 passes through the elongated hole 13 and is threadedly connected to the first threaded hole 12 .

[0027] The horizontal adjustment plate 4 is arranged horizontally, one end of the horizontal adjustment plate 4 is fixedly connected to the first height adjustment plate 11, and avoidance grooves are provided at both ends of the connection position, so that the first height adjustment plate 11 can be removed from the first seat body 3. A through groove 15 is provided on the bottom surface of the horizontal adjustment plate 4, and the setting direction of the through groove 15 is parallel to the axis of the dotted line knife 2. An adjustment groove 16 is formed on the front of the horizontal adjustment plate 4, and the adjustment groove 16 extends in the horizontal direction. The adjustment groove 16 is connected with the through groove 15. The upper ends of the two positioning blocks 5 are installed in the through groove 15. The upper ends of the positioning blocks 5 are provided with a second threaded hole 17. One end of the second hand screw 18 passes through the adjustment groove 16 and is threadedly connected with the second threaded hole 17 on the positioning block 5. A limit end 19 with a triangular cross-section is formed on the bottom surface of the positioning block 5.

[0028] When the height of the positioning block 5 needs to be adjusted, the first hand screw 14 is loosened, the first height adjustment plate 11 is moved, and the first hand screw 14 is tightened when the tip of the positioning block 5 contacts the top of the dotted line knife 2. This position is the circumferential position of the dotted line knife 2. The second hand screw 18 and the adjustment slot 16 are slidably matched to drive the positioning block 5 to move in the horizontal direction, so that the two positioning blocks 5 contact the blades of the two dotted line knives 2 respectively, and the distance between the two dotted line knives 2, that is, the axial position, is recorded.

[0029] Furthermore, the second base body 6 includes a second fixed plate 20 and a second guide column 21. The number of the second guide columns 21 is two. The two second guide columns 21 are fixed at both ends of one side of the second fixed plate 20. Second guide grooves 22 are formed on the opposite surfaces of the two second guide columns 21. The two sides of the second height adjustment plate 23 are slidably matched with the second guide grooves 22 on the two second guide columns 21.

[0030] Similarly, the second base body 6 is also arranged horizontally, the bottom surface of the second base body 6 overlaps with the top surface of the crease box 1, the two second guide columns 21 are perpendicular to the second base body 6, the second guide columns 21 are arranged in the vertical direction, and magnets or suction cups are fixed on the bottom surface of the second base body 6 and the left side surface of the second guide column 21.

[0031] A third threaded hole 24 is formed on the top surface of the second height adjustment plate 23 , a through hole 25 is formed on the second fixing plate 20 , the through hole 25 is coaxial with the third threaded hole 24 , one end of a third hand screw 26 passes through the through hole 25 and is threadedly connected with the third threaded hole 24 .

[0032] The height of the second height adjustment plate 23 can be adjusted by manually rotating the third hand screw 26 , thereby changing the height of the gear locking plate 7 .

[0033] Furthermore, two connecting columns 27 are formed at the lower end of the second height adjustment plate 23. The two connecting columns 27 are arranged horizontally and are located at the same height. A connecting groove 28 is provided on the upper portion of the gear locking plate 7. Two connecting holes 29 that cooperate with the connecting columns 27 are provided in the connecting groove 28.

[0034] Because the second height adjustment plate 23 has a certain thickness, in order to enable the gear locking plate 7 to fit with the side of the crease box 1 , a connecting groove 28 is provided, and the connecting groove 28 is used to accommodate the lower end of the second height adjustment plate 23 .

[0035] Furthermore, a gear receiving hole 30 is provided on the gear locking plate 7, and mounting holes 31 are provided on both side walls of the gear locking plate 7. Locking rods 32 are inserted into the two mounting holes 31. The end of the locking rod 32 located outside the gear locking plate 7 has an end plate 33. A spring 34 is sleeved on the locking rod 32, and one end of the spring 34 is fixedly connected to the outer wall of the gear locking plate 7, and the other end of the spring 34 is fixedly connected to the end plate 33. The end plate 33 has a ring 35, and the end of the locking rod 32 located in the gear receiving hole 30 has a flat end. The two mounting holes 31 are arranged opposite to each other, and their axes are collinear and pass through the axis of the gear receiving hole 30.

[0036] The working principle of the utility model is as follows: before disassembling the old dotted line knife, first place the second fixing plate 20 to a suitable position on the top of the crease box 1, and then install the gear locking plate 7 to the two connecting columns 27. It should be noted here that the connecting column 27 is relatively long. At this time, the gear accommodating hole 30 may not be concentric with the adjusting gear 36. The third hand-tightening screw 26 can be rotated by hand. When the gear accommodating hole 30 is concentric with the adjusting gear 36, continue to push the gear locking plate 7, and at the same time, pull the two rings 35 outward with both hands so that the two locking rods 32 will not interfere with the adjusting gear 36. After the gear locking plate 7 is fitted with the right side wall of the crease box 1, the two rings 35 are loosened. Under the action of the spring 34, the locking rods 32 approach each other and are inserted into the tooth spacing of the adjusting gear 36 to lock the adjusting gear 36. At this time, the adjusting gear 36 cannot rotate.

[0037] Then place the first fixing plate 8 on the top of the crease box 1, loosen the first hand screw 14 after adjusting the position, adjust the height of the horizontal adjustment plate 4 with one hand, and move one of the positioning blocks 5 with the other hand. When the upper limit end 19 of the positioning block 5 contacts the top of the dotted line knife 2, tighten the first hand screw 14, and then fine-tune the distance between the two positioning blocks 5 so that the positioning block 5 contacts the blade of the dotted line knife 2, and then tighten the two second hand screws 18. At this time, the circumferential position and axial position of the old dotted line knife 2 are recorded. Then pull the two rings 35 at the same time, drag the gear locking plate 7 outward to remove it. It should be noted that the first seat body 3 and the second seat body 6 are left in place. Then remove the old dotted line knife and install the new dotted line knife. When adjusting the position of the new dotted line knife, first use the gear locking plate 7 to lock the adjustment gear 36. Then accurately adjust the position of the two new dotted line knives 2 according to the position of the two positioning blocks 5.

[0038] The above describes in detail the structure, features and effects of the utility model based on the embodiments shown in the drawings. The above is only a preferred embodiment of the utility model, but the utility model is not limited to the scope of implementation shown in the drawings. Any changes made in accordance with the concept of the utility model, or modifications to equivalent embodiments with equivalent changes, which still do not exceed the spirit covered by the description and the drawings, should be within the protection scope of the utility model.

Claims

1. An auxiliary device for replacing a dotted line knife, comprising a crease box (1), wherein a dotted line knife (2) and a dotted line knife driving device are installed in the crease box (1), characterized in that: A dotted line knife positioning mechanism is arranged above the dotted line knife (2), and a gear locking mechanism is arranged above the dotted line knife driving device. The dotted line knife positioning mechanism comprises a first seat body (3) and a horizontal adjustment plate (4), wherein the horizontal adjustment plate (4) is arranged on the first seat body (3), and two positioning blocks (5) are movably mounted on the bottom of the horizontal adjustment plate (4); the gear locking mechanism comprises a second seat body (6) and a gear locking plate (7), wherein the gear locking plate (7) is mounted on the second seat body (6).

2. The auxiliary device for replacing the dotted line knife according to claim 1, characterized in that: The first seat body (3) comprises a first fixing plate (8) and a first guide column (9), the number of the first guide columns (9) is two, the two first guide columns (9) are fixed at two ends of one side of the first fixing plate (8), first guide grooves (10) are formed on opposite surfaces of the two first guide columns (9), and the two sides of the first height adjustment plate (11) are slidably matched with the first guide grooves (10) on the two first guide columns (9).

3. The auxiliary device for replacing the dotted line knife according to claim 2, characterized in that: A first threaded hole (12) is provided in the middle of the first fixing plate (8), a long hole (13) extending vertically is provided on the first height adjustment plate (11), and a first hand-tightening screw (14) passes through the long hole (13) and is threadedly connected to the first threaded hole (12).

4. The auxiliary device for replacing the dotted line knife according to claim 3, characterized in that: The horizontal adjustment plate (4) is arranged horizontally, one end of the horizontal adjustment plate (4) is fixedly connected to the first height adjustment plate (11), a through slot (15) is provided on the bottom surface of the horizontal adjustment plate (4), the setting direction of the through slot (15) is parallel to the axis of the dotted line knife (2), an adjustment slot (16) is formed on the front surface of the horizontal adjustment plate (4), the adjustment slot (16) is connected to the through slot (15), the upper ends of the two positioning blocks (5) are installed in the through slot (15), the upper ends of the positioning blocks (5) are provided with a second threaded hole (17), one end of a second hand screw (18) passes through the adjustment slot (16) and is threadedly connected to the second threaded hole (17) on the positioning block (5).

5. The auxiliary device for replacing the dotted line knife according to claim 4, characterized in that: A limiting end head (19) having a triangular cross-sectional shape is formed on the bottom surface of the positioning block (5).

6. The auxiliary device for replacing the dotted line knife according to claim 1, characterized in that: The second seat body (6) comprises a second fixing plate (20) and a second guide column (21), the number of the second guide columns (21) is two, the two second guide columns (21) are fixed at two ends of one side of the second fixing plate (20), second guide grooves (22) are formed on the opposite surfaces of the two second guide columns (21), and the two sides of the second height adjustment plate (23) are slidably matched with the second guide grooves (22) on the two second guide columns (21).

7. The auxiliary device for replacing the dotted line knife according to claim 6, characterized in that: A third threaded hole (24) is provided on the top surface of the second height adjustment plate (23), a through hole (25) is provided on the second fixing plate (20), the through hole (25) is coaxial with the third threaded hole (24), and one end of a third hand screw (26) passes through the through hole (25) and is threadedly connected to the third threaded hole (24).

8. The auxiliary device for replacing the dotted line knife according to claim 7, characterized in that: Two connecting columns (27) are formed at the lower end of the second height adjustment plate (23), and the two connecting columns (27) are arranged horizontally and located at the same height. A connecting groove (28) is formed at the upper part of the gear locking plate (7), and two connecting holes (29) are formed in the connecting groove (28) to match the connecting columns (27).

9. The auxiliary device for replacing the dotted line knife according to claim 8, characterized in that: The gear locking plate (7) is provided with a gear accommodating hole (30), and mounting holes (31) are provided on both side walls of the gear locking plate (7). Locking rods (32) are inserted into the two mounting holes (31), and one end of the locking rod (32) located outside the gear locking plate (7) has an end plate (33). A spring (34) is sleeved on the locking rod (32), and one end of the spring (34) is fixedly connected to the outer wall of the gear locking plate (7), and the other end of the spring (34) is fixedly connected to the end plate (33).

10. The auxiliary device for replacing the dotted line knife according to claim 9, characterized in that: The end plate (33) is provided with a circular ring (35), and one end of the locking rod (32) located in the gear receiving hole (30) is provided with a flat end.

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