Photovoltaic module small material discharging mechanism

Abstract

The utility model provides a photovoltaic module small material discharging mechanism. The photovoltaic module small material discharging mechanism comprises a material tray, and a transmission assembly, a pressure-bearing material assembly and a transfer assembly which are sequentially arranged at the discharging end of the material tray, a material cutting assembly is further arranged between the material pressing assembly and the material bearing assembly. The conveying assembly is used for assisting in conveying small materials and comprises a feeding roller and a pressing roller set arranged at the rear end of the feeding roller; the material bearing assembly is used for bearing and pressing the conveyed small materials and comprises a material receiving table, a vacuum adsorption positioning assembly is arranged on the front side of the material receiving table, and a material pressing assembly is arranged above the material receiving table; the transferring assembly comprises a rotating air cylinder arranged on one side of the pressure bearing assembly and a material taking assembly arranged on the rotating air cylinder. The device has the beneficial effects that the device is suitable for on-line cutting and placement of small insulating materials of the photovoltaic module, the investment of off-line equipment is reduced, the manual operation cost is saved, convenience is provided for subsequent processing of the photovoltaic module, and the assembling efficiency of the photovoltaic module is greatly improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic components, and in particular relates to a small material discharging mechanism for photovoltaic components. Background Art

[0002] As the call for environmental protection becomes stronger and stronger, the country is gradually changing the traditional power generation model and increasing the proportion of new energy and clean energy generation. Among them, solar photovoltaic power generation has developed rapidly. Among them, photovoltaic modules refer to the smallest indivisible photovoltaic cell combination device with packaging and internal connections, which can provide direct current output independently. It is composed of solar cells or solar cells of different specifications cut by laser cutting machines or steel wire cutting machines. It can directly convert light energy into electrical energy. The busbar of the photovoltaic module has two vertically extended lead wires during production. The two lead wires serve as positive and negative electrodes. The two lead wires need to be bent and pressed onto the product. In order to avoid affecting the photovoltaic module circuit, the lead wires usually need to be placed with small insulating materials before bending. However, they are currently placed manually, which is slow in production and inefficient. Utility Model Content

[0003] In order to solve the deficiencies of the prior art, the utility model provides a photovoltaic module small material discharging mechanism, which realizes the small material discharging of an automatic cutting machine and greatly improves the discharging efficiency.

[0004] The purpose of the utility model is achieved through the following technical solutions:

[0005] The photovoltaic module small material discharge mechanism comprises a material tray and a transmission component, a pressure material component and a transfer component which are sequentially arranged at the material discharge end of the material tray; a cutting component is also arranged between the pressure material component and the receiving material component;

[0006] Transmission assembly: used to assist the transmission of small materials, including a feeding roller and a pressing roller group arranged at the rear end of the feeding roller;

[0007] Pressure material bearing assembly: used for receiving and pressing the small materials transmitted, including a material receiving platform, a vacuum adsorption positioning assembly is arranged on the front side of the material receiving platform, and a material pressing assembly is arranged above the material receiving platform;

[0008] The transfer assembly comprises a rotating cylinder arranged on one side of the pressure-bearing material assembly and a material taking assembly arranged on the rotating cylinder.

[0009] Preferably, the material tray is arranged on the bottom plate through a frame, and the frame is also provided with a guide wheel, and the guide wheel is arranged at the discharge end of the material tray.

[0010] Preferably, the pressing roller group is composed of upper and lower pressing rollers.

[0011] Preferably, the vacuum adsorption positioning component is a vacuum suction cup.

[0012] Preferably, the material pressing assembly is a material pressing cylinder, and a material pressing block is connected to the cylinder shaft of the material pressing cylinder.

[0013] Preferably, the material taking mechanism comprises a base plate arranged on a rotating cylinder, a linear driving mechanism is arranged on the base plate, and a material suction assembly is connected to the linear driving mechanism.

[0014] Preferably, the cutting assembly comprises a cutting cylinder and a cutting knife arranged on the cutting cylinder.

[0015] Preferably, at least two guide wheels are provided, wherein one guide wheel is provided on the linear drive mechanism on the frame.

[0016] The beneficial effects of the utility model are as follows: the utility model is suitable for online cutting and placement of small insulating materials of photovoltaic modules, which reduces the investment in off-line equipment, saves labor operation costs, provides convenience for subsequent processing of photovoltaic modules, and greatly improves the assembly efficiency of photovoltaic modules. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 : The structural schematic diagram of the utility model. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0019] The utility model discloses a photovoltaic module small material discharging mechanism, combined with Figure 1 As shown, it includes a bottom plate 1, on which a frame 2 is arranged, on which a material tray 21 for winding small materials is arranged, and on one side of the material tray 21 is arranged a driving mechanism for driving the material tray 21 to rotate. For better material discharge, a guide wheel 22 is also arranged on the frame 2, and the guide wheel 22 is arranged at the discharge end of the material tray 21. There are at least two guide wheels 22, one of which is arranged on the linear drive mechanism 11 on the frame. The guide wheel arranged on the linear drive mechanism 11 can reciprocate up and down on the frame to better adjust the guide position.

[0020] The material discharging end of the material tray 21 is provided with a transmission component 3, a pressure material component and a transfer component in sequence; a cutting component 5 is also provided between the pressure material component and the material receiving component.

[0021] Specifically, the transmission assembly 3 is used to assist the transmission of the small material, and includes a feed roller 31 and a pressure roller group arranged at the rear end of the feed roller 31; the pressure roller group is composed of upper and lower pressure rollers 32. The feed roller 31 is provided with a spacer ring, and a gap is provided between the spacer rings. The distance between adjacent spacer rings is not less than the width of the small material.

[0022] The pressure-bearing material assembly is used to receive and press the small materials transmitted, and includes a receiving platform 4, a vacuum adsorption and positioning assembly 41 is provided on the front side of the receiving platform 4, and a pressing assembly 42 is provided above the receiving platform 4. In this embodiment, the vacuum adsorption and positioning assembly 41 is a vacuum suction cup, which is provided at the lower front side of the receiving platform 4 and is used to adsorb and position the lower part of the small materials. The pressing assembly 42 is a pressing cylinder, and a pressing block is connected to the cylinder shaft of the pressing cylinder. The cutting assembly 5 includes a cutting cylinder and a cutter provided on the cutting cylinder.

[0023] The transfer assembly includes a rotary cylinder 6 disposed on one side of the pressure-bearing material assembly and a material taking assembly disposed on the rotary cylinder 6. The material taking mechanism includes a base plate 62 disposed on the rotary cylinder 6, and the base plate 62 is disposed perpendicular to the horizontal plane. A linear drive mechanism is disposed on the base plate 62, and a material suction assembly 611 is connected to the linear drive mechanism through a connecting mechanism 61, and the linear drive mechanism drives the material suction assembly to reciprocate up and down.

[0024] In order to better understand the principle of the utility model, the discharge process of the utility model is briefly described below:

[0025] The insulating small material is wound on the material tray 21, and the other end passes through the guide wheel 22 and then the feeding roller 31 before entering the pressing roller group. The vacuum adsorption positioning component 41 adsorbs and positions the bottom of the small material. After positioning, the pressing component 42 works to press the small material, and the cutting component 5 works to cut the small material. The rotating cylinder 6 works to drive the material taking component to be placed above the cut small material. The linear drive mechanism on the base plate 62 drives the suction component 611 to adsorb the small material, and then the rotating cylinder 6 moves again to rotate the adsorbed small material and place it in the required position.

[0026] Finally, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. that appear in the text indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0027] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. Photovoltaic module small material discharge mechanism, characterized by: It includes a material tray and a transmission component, a pressure material component and a transfer component which are sequentially arranged at the material discharge end of the material tray; Transmission assembly: used to assist the transmission of small materials, including a feeding roller and a pressing roller group arranged at the rear end of the feeding roller; Pressure material assembly: used for receiving and compacting the small materials transmitted, including a material receiving platform, a vacuum adsorption positioning assembly is arranged on the front side of the material receiving platform, a material pressing assembly is arranged above the material receiving platform; a material cutting assembly is also arranged between the material pressing assembly and the pressure material assembly; The transfer assembly comprises a rotating cylinder arranged on one side of the pressure-bearing material assembly and a material taking assembly arranged on the rotating cylinder.

2. The photovoltaic module small material discharging mechanism according to claim 1, characterized in that: The material tray is arranged on the bottom plate through a frame, and the frame is also provided with a guide wheel, and the guide wheel is arranged at the material discharging end of the material tray.

3. The photovoltaic module small material discharging mechanism according to claim 2, characterized in that: The pressing roller group is composed of upper and lower pressing rollers.

4. The photovoltaic module small material discharging mechanism according to claim 3, characterized in that: The vacuum adsorption positioning component is a vacuum suction cup.

5. The photovoltaic module small material discharging mechanism according to claim 4, characterized in that: The material pressing component is a material pressing cylinder, and a material pressing block is connected to the cylinder shaft of the material pressing cylinder.

6. The photovoltaic module small material discharging mechanism according to claim 5, characterized in that: The material taking component comprises a base plate arranged on a rotating cylinder, a linear driving mechanism is arranged on the base plate, and a material suction component is connected to the linear driving mechanism.

7. The photovoltaic module small material discharging mechanism according to claim 6, characterized in that: The cutting component comprises a cutting cylinder and a cutting knife arranged on the cutting cylinder.

8. The photovoltaic module small material discharging mechanism according to claim 7, characterized in that: At least two guide wheels are provided, and one guide wheel is provided on the linear drive mechanism on the frame.

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