Material conveying device for cushion belt production

Abstract

The utility model discloses a material conveying device for cushion belt production, and relates to the technical field of material conveying, the material conveying device comprises a precision cutting process conveying frame, a conveying mechanism is arranged below one end of the precision cutting process conveying frame, and the conveying mechanism comprises a supporting table, a base arranged below the supporting table, a top plate, a longitudinal plate, a clamping mechanical arm, a conveying frame and a collecting frame; the clamping mechanical arm and the longitudinal plate are both arranged at the bottom of the top plate, and the clamping mechanical arm is located above the supporting table. The longitudinal plate is vertically arranged on the side, away from the fine cutting process conveying frame, of the supporting table. High-definition cameras are arranged on the side, facing the precise cutting process conveying frame, of the longitudinal plate and the bottom of the top plate. The left end of the base is arranged on a supporting leg at the bottom of the fine cutting process transportation frame, a lifting device and a supporting column which are distributed in parallel front and back are arranged at the top of the base, and the supporting table is arranged on the base through the lifting device and the supporting column. The cushion belt conveying device can accurately and conveniently convey the cushion belt, errors are avoided, and labor cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of material conveying, in particular to a material conveying device for cushion belt production. Background Art

[0002] The cushion strip is also called the lining strip or pressure strip. It is installed between the inner tube and the rim. The middle part is thicker and the two edges gradually become thinner from the inside to the outside.

[0003] When producing cushion tapes, the materials need to be transported from the fine cutting process to the docking process before docking processing. Before docking transportation, the cushion tapes need to be manually sorted out from the sheared residual materials. The sorted cushion tapes are manually pushed and transported to the docking processing station for processing. The product transportation process takes 3 minutes. During manual sorting and transportation, it is easy for humans to make mistakes and take the wrong products, which is inefficient and not convenient for accurate and convenient transportation, and also wastes labor costs. Utility Model Content

[0004] The purpose of the utility model is to provide a material conveying device for cushion belt production, which can avoid errors, accurately and conveniently convey cushion belts, and reduce labor costs.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a material conveying device for pad belt production, comprising a precision cutting process transport frame, a conveying mechanism is arranged below one end of the precision cutting process transport frame, and the conveying mechanism comprises a support platform, a base arranged below the support platform, a top plate, a longitudinal plate, a clamping manipulator, a conveying frame, and a collection frame; the clamping manipulator and the longitudinal plate are both arranged at the bottom of the top plate, and the clamping manipulator is located above the support platform, and the longitudinal plate is vertically arranged on the side of the support platform away from the precision cutting process transport frame; high-definition cameras are arranged on the side of the longitudinal plate facing the precision cutting process transport frame and on the bottom of the top plate; the left end of the base is arranged on the support leg at the bottom of the precision cutting process transport frame, and the top of the base is provided with a lifting device and a pillar distributed in parallel front and back, and the support platform is arranged on the base through the lifting device and the pillar;

[0006] A PLC controller is arranged on the top of the top plate, and the PLC controller is electrically connected to the high-definition camera, the lifting device and the clamping robot respectively; the conveying rack and the collecting frame are respectively arranged below the front and rear sides of the supporting platform.

[0007] In order to facilitate the adjustment of the angle of the support platform, as a preferred material conveying device for the production of a cushion belt according to the utility model, the lifting device is an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod.

[0008] In order to prevent the cushion belt from falling, as a preferred material conveying device for cushion belt production of the utility model, a blocking edge is arranged on the top of the conveying frame.

[0009] In order to facilitate the monitoring of the residual material inside the collection frame, as a preferred material conveying device for pad belt production of the utility model, a distance sensor and an alarm are arranged above the collection frame, and the distance sensor and the alarm are electrically connected to the PLC controller.

[0010] In order to facilitate the installation of the distance sensor and the alarm, as a preferred material conveying device for the production of a cushion belt of the utility model, a connecting plate is provided on the top of the distance sensor and the alarm, and one end of the connecting plate is provided on the top plate.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] The utility model uses a high-definition camera to shoot the cushion belt and residual materials above the support table. The photographed information can be analyzed and processed by the PLC controller. After the PLC controller analyzes and processes, the clamping manipulator is started, the clamping manipulator clamps the cushion belt, and the mechanical arm is extended to directly transport the cushion belt to the conveyor rack, and the conveyor rack directly transports the cushion belt to the lower process for processing. The residual materials on the support table are adjusted by starting the lifting device, and the lifting device adjusts the angle of the support table. The support table is located at one end of the collection frame and lowered so that all the residual materials fall into the collection frame. The cushion belt can be accurately selected from the residual materials through the high-definition camera to avoid taking the wrong cushion belt. The cushion belt is directly transported to the conveyor rack through the clamping manipulator, and the conveyor rack directly transports the cushion belt to the docking process for processing, making material transportation convenient and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 for Figure 1 A rear view structural diagram of ;

[0015] Figure 3 It is a side structural schematic diagram of the conveying rack and the collecting frame of the utility model.

[0016] In the figure: 1. Precision cutting process transport rack; 2. Conveying mechanism; 3. Support table; 4. Base; 5. Top plate; 6. Longitudinal plate; 7. Clamping robot; 8. Conveying rack; 9. Collection frame; 10. High-definition camera; 11. Lifting device; 12. Pillar; 13. PLC controller; 14. Block edge; 15. Distance sensor; 16. Alarm; 17. Connecting plate. DETAILED DESCRIPTION

[0017] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments to help understand the content of the present invention. The methods used in the present invention are all conventional methods unless otherwise specified; the raw materials and devices used are all conventional commercial products unless otherwise specified.

[0018] See also Figures 1 to 3 A material conveying device for producing cushion belts, comprising a precision cutting process transport frame 1, a conveying mechanism 2 is arranged below one end of the precision cutting process transport frame 1, and the conveying mechanism 2 comprises a support platform 3, a base 4 arranged below the support platform 3, a top plate 5, a longitudinal plate 6, a clamping manipulator 7, a conveying frame 8, and a collecting frame 9. The clamping manipulator 7 and the longitudinal plate 6 are both arranged at the bottom of the top plate 5, and the clamping manipulator 7 is located above the support platform 3, and the longitudinal plate 6 is vertically arranged on the side of the support platform 3 away from the precision cutting process transport frame 1; a high-definition camera 10 is arranged on the side of the longitudinal plate 6 facing the precision cutting process transport frame 1 and the bottom of the top plate 5. The left end of the base 4 is arranged on the support leg at the bottom of the precision cutting process transport frame 1, and the top of the base 4 is provided with a lifting device 11 and a pillar 12 arranged in parallel in front and back, and the support platform 3 is arranged on the base 4 through the lifting device 11 and the pillar 12. A plc controller 13 is arranged on the top of the top plate 5 , and the plc controller 13 is electrically connected to the high-definition camera 10 , the lifting device 11 and the clamping robot 7 ; the conveying rack 8 and the collecting frame 9 are respectively arranged below the front and rear sides of the supporting platform 3 .

[0019] In this embodiment: the conveying mechanism 2 is arranged below one end of the precision cutting process transport frame 1. After the material is cut from the precision cutting process transport frame 1, it continues to be conveyed. When the material is conveyed from the beginning to the end of the precision cutting process transport frame 1, the precision cut cushion belt and the residual material all fall onto the support table 3. The high-definition camera 10 takes pictures of the cushion belt and the residual material on the support table 3. The photographed information can be analyzed and processed by the plc controller 13. After the plc controller 13 analyzes and processes, the clamping manipulator 7 is started. The clamping manipulator 7 clamps the cushion belt, and the mechanical arm is extended to directly convey the cushion belt to the conveying frame 8. The conveying frame 8 directly conveys the cushion belt to the lower process for processing. The residual material on the support table 3 is removed by starting the lifting device 11. The lifting device 11 adjusts the angle of the support table 3. The support table 3 is located at one end of the collection frame 9 and is lowered so that all the residual material falls into the collection frame 9. Through the high-definition camera 10, the cushion tape can be accurately selected from the residual material to avoid the cushion tape being taken wrongly. Through the clamping manipulator 7, the cushion tape is directly transported to the conveying rack 8, and the conveying rack 8 directly transports the cushion tape to the docking process for processing, making material transportation convenient and reducing labor costs;

[0020] The number of the clamping manipulator 7 of the utility model can be set to two, the area of ​​the support table 3 can be increased, and after the pad belt in the residual material is sorted for one minute, the support table 3 is tilted once to clean the residual material. The clamping manipulator 7 of the utility model is an existing small clamping manipulator, model JGP-P or other types of clamping manipulators.

[0021] As a technical optimization solution of the utility model, the lifting device 11 is an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod.

[0022] In this embodiment, the lifting device 11 can adopt an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod.

[0023] As a technical optimization solution of the present invention, a blocking edge 14 is provided on the top of the conveying frame 8 .

[0024] In this embodiment, when the conveying frame 8 is tilted, the blocking edge 14 can prevent the cushion belt from sliding, making it easier for the conveying frame 8 to normally convey the cushion belt.

[0025] As a technical optimization solution of the utility model, a distance sensor 15 and an alarm 16 are arranged above the collection frame 9 , and both the distance sensor 15 and the alarm 16 are electrically connected to the PLC controller 13 .

[0026] In this embodiment: the distance sensor 15 monitors the residual material inside the collecting frame 9 in real time. When there is too much residual material, the PLC controller 13 energizes the alarm 16 to alarm.

[0027] As a technical optimization solution of the present utility model, a connecting plate 17 is provided on the top of the distance sensor 15 and the alarm 16 , and one end of the connecting plate 17 is provided on the top plate 5 .

[0028] In this embodiment, the distance sensor 15 and the alarm 16 are conveniently installed through the connecting plate 17 .

[0029] Working principle:

[0030] First, the precisely cut cushion tape and the residual material all fall onto the support table 3. The high-definition camera 10 takes pictures of the cushion tape and the residual material on the support table 3. The photographed information can be analyzed and processed by the PLC controller 13. After the PLC controller 13 analyzes and processes, the clamping manipulator 7 is started. The clamping manipulator 7 clamps the cushion tape, and the mechanical arm is extended to directly transport the cushion tape to the conveying rack 8. The conveying rack 8 directly transports the cushion tape to the lower process for processing. The residual material on the support table 3 is adjusted by starting the lifting device 11. The lifting device 11 adjusts the angle of the support table 3. The support table 3 is located at one end of the collection frame 9 and lowered so that all the residual material falls into the collection frame 9. Through the high-definition camera 10, the cushion tape can be accurately selected from the residual material to avoid taking the wrong cushion tape. Through the clamping manipulator 7, the cushion tape is directly transported to the conveying rack 8. The conveying rack 8 directly transports the cushion tape to the docking process for processing, making material transportation convenient and reducing labor costs.

[0031] In the description of the present invention, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inside", "outside", "back", "middle", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0032] However, what is described above is only a specific embodiment of the present invention and should not be used to limit the scope of implementation of the present invention. Therefore, the replacement of equivalent components, or equivalent changes and modifications made according to the scope of protection of the patent of the present invention should still fall within the scope covered by the claims of the present invention.

Claims

1. A material conveying device for producing cushion belts, comprising a fine cutting process transport frame (1), characterized in that: A conveying mechanism (2) is arranged below one end of the precision cutting process transport frame (1), and the conveying mechanism (2) comprises a support platform (3), a base (4) arranged below the support platform (3), a top plate (5), a longitudinal plate (6), a clamping manipulator (7), a conveying frame (8), and a collecting frame (9); the clamping manipulator (7) and the longitudinal plate (6) are both arranged at the bottom of the top plate (5), and the clamping manipulator (7) is located above the support platform (3), and the longitudinal plate (6) is vertically arranged on the support platform ( 3) away from the side of the fine cutting process transport frame (1); the side of the longitudinal plate (6) facing the fine cutting process transport frame (1) and the bottom of the top plate (5) are both provided with a high-definition camera (10); the left end of the base (4) is arranged on the support leg at the bottom of the fine cutting process transport frame (1), the top of the base (4) is provided with a lifting device (11) and a support column (12) arranged in parallel in front and back, and the support platform (3) is arranged on the base (4) through the lifting device (11) and the support column (12); A PLC controller (13) is arranged on the top of the top plate (5), and the PLC controller (13) is electrically connected to the high-definition camera (10), the lifting device (11) and the clamping robot (7) respectively; the conveying frame (8) and the collection frame (9) are respectively arranged below the front and rear sides of the support platform (3).

2. A material conveying device for producing cushion tapes according to claim 1, characterized in that: The lifting device (11) is an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod.

3. A material conveying device for producing cushion tapes according to claim 1, characterized in that: A blocking edge (14) is provided on the top of the conveying frame (8).

4. A material conveying device for producing cushion tapes according to claim 1, characterized in that: A distance sensor (15) and an alarm (16) are arranged above the collection frame (9), and both the distance sensor (15) and the alarm (16) are electrically connected to the PLC controller (13).

5. A material conveying device for producing cushion tapes according to claim 4, characterized in that: A connecting plate (17) is arranged on the top of the distance sensor (15) and the alarm (16), and one end of the connecting plate (17) is arranged on the top plate (5).

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