Bioreactor for wastewater treatment
By designing a multi-stage gear-driven Z-type stirring blade and high-pressure spray gun cleaning system in the wastewater treatment bioreactor, the problems of insufficient stirring speed and lack of internal cleaning in the prior art are solved, and the reaction efficiency and stability are significantly improved.
Patent Information
- Application Number
- CN202421154955.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing wastewater treatment bioreactors have insufficient mixing speed during the stirring process and lack an internal cleaning structure, resulting in low reaction efficiency and risk of blockage.
A bioreactor including a sufficient stirring assembly and an inner wall cleaning assembly is designed. The full stirring assembly realizes the rotation and rotation of the Z-type stirring blades through multi-stage gears and motor drives, improving the stirring efficiency; the inner wall cleaning assembly uses threaded sleeves and high-pressure spray guns to achieve erosion and cleaning of different heights of the interior.
The mixing speed of wastewater and biological reaction speed are improved, the problem of a single stirring method affecting the reaction efficiency is solved, and the blockage is prevented through internal cleaning structures, which improves the operating stability of the reactor.
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Figure CN222593594U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wastewater treatment, in particular to a bioreactor for wastewater treatment. Background Art
[0002] Wastewater refers to water bodies containing various pollutants generated in production, life, agriculture and other activities. There are many types of pollutants in wastewater, including organic matter, nitrogen, phosphorus, heavy metals, microorganisms, etc., which pose potential hazards to the environment and human health. Therefore, wastewater bioreactors are needed for reaction treatment. Wastewater bioreactors are equipment that uses microorganisms to degrade and transform organic matter and other pollutants in wastewater. Through the metabolic activities of microorganisms, organic matter in wastewater is degraded into harmless substances, or pollutants such as nitrogen and phosphorus are transformed into harmless forms, thereby purifying wastewater.
[0003] After searching, the Chinese patent authorization number CN207511900U discloses a bioreactor for industrial wastewater treatment, including a reaction cylinder, a support, a feeding pipe, a valve, a cylinder cover, an observation window, a base, a stirring mechanism, an extrusion pipe, a bioreactor, and an anti-corrosion sleeve. The reaction cylinder and the base are an integrated structure, the reaction cylinder and the support are welded, the feeding pipe and the cylinder cover are welded, the feeding pipe is provided with a valve, the observation window is connected to the reaction cylinder, the extrusion pipe is embedded and installed in the cylinder cover, the stirring mechanism and the cylinder cover are an integrated structure, the bioreactor is fitted with the anti-corrosion sleeve, the stirring mechanism includes a locking ring, a swivel, a rotating motor, a rotating shaft, and a stirring blade. The rotating shaft is embedded and connected in the swivel, the rotating shaft and the stirring blade are welded, and the locking ring is located below the swivel. A bioreactor for industrial wastewater treatment in the above patent has the following deficiencies: 1. When the device rotates through the stirring blades, the stirring speed will not be too fast in order not to destroy the internal chemical reaction molecules. In addition, the single rotation mode of the stirring blades will drive the internal wastewater to rotate synchronously, thereby affecting the mixing speed of the stirring and affecting the overall progress of the reaction; 2. When the wastewater undergoes biological reaction, a biofilm will be generated to facilitate the decomposition of organic matter, nitrogen, phosphorus and other pollutants in the wastewater. However, if it is not cleaned after use or for a long time, it may affect the operation effect of the bioreactor and even cause problems such as blockage, and there is a lack of internal cleaning structure. Utility Model Content
[0004] The utility model aims to solve the problems in the prior art that the single stirring mode affects the mixing speed before the biological reaction and lacks an internal cleaning structure, and proposes a bioreactor for wastewater treatment.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A bioreactor for wastewater treatment, comprising a reactor body, a first fixed L-shaped block being fixedly connected to the top wall of the reactor body, a second fixed L-shaped block being fixedly connected to the top wall of the reactor body, and further comprising:
[0007] An observation window, fixedly connected to the outer wall of the reactor body;
[0008] A full stirring assembly, the full stirring assembly comprises a first motor fixedly connected to the outer wall of the second fixed L-shaped block, the output end of the first motor is fixedly connected to a rotating column, the end of the rotating column away from the output end of the first motor is fixedly connected to a U-shaped frame, the end of the U-shaped frame away from the rotating column is fixedly connected to symmetrically distributed rotating gears, the top wall of the rotating gear is fixedly connected to a rotating rod, and the end of the rotating rod away from the rotating gear is fixedly connected to a Z-shaped stirring blade;
[0009] A second motor is fixedly connected to the outer wall of the first fixed L-shaped block, and an output end of the second motor is fixedly connected to a driving gear;
[0010] The inner wall cleaning component is arranged on the outer wall of the rotating column.
[0011] As a preferred technical solution of the present application, the inner wall cleaning assembly includes a threaded sleeve rotatably connected to the outer wall of the rotating cylinder, and the threaded sleeve is rotatably connected to the reactor body, the outer wall of the threaded sleeve is fixedly connected to a driven gear, and the driven gear is meshingly connected to the driving gear, the outer wall of the threaded sleeve is rotatably connected to a top fixed block, and the top fixed block is fixedly connected to the inner wall of the reactor body, the end of the top fixed block away from the driven gear is fixedly connected to a symmetrically distributed sliding rod, the end of the sliding rod away from the top fixed block is fixedly connected to a bottom fixed block, and the bottom fixed block is rotatably connected to the threaded sleeve, the outer wall of the sliding rod is slidably connected to a lifting block, and the lifting block is threadedly connected to the outer wall of the threaded sleeve, and the outer wall of the lifting block is fixedly connected to a uniformly distributed high-pressure spray gun.
[0012] As a preferred technical solution of the present application, one end of the bottom fixed block away from the sliding rod is fixedly connected to a fixed gear, and the fixed gear is meshed and connected with the rotating gear.
[0013] As a preferred technical solution of the present application, a high-pressure water pipe is slidably connected to the top wall of the reactor body, and the high-pressure water pipe is slidably connected to the inner wall of the top fixed block, and the high-pressure water pipe is fixedly connected to the lifting block.
[0014] As a preferred technical solution of the present application, a feeding pipe is fixedly connected to the top wall of the reactor body, and a valve is provided on the top wall of the feeding pipe.
[0015] Compared with the prior art, the utility model provides a bioreactor for wastewater treatment, which has the following beneficial effects:
[0016] 1. The wastewater treatment bioreactor drives the rotating column to rotate through the output end of the first motor, thereby driving the U-shaped frame to rotate, thereby driving the rotating gear to revolve, and the rotating gear is meshed and connected with the fixed gear, so that the rotating gear revolves and rotates at the same time, thereby driving the Z-shaped stirring blade to rotate. The special structure of the Z-shaped stirring blade and the revolution and rotation realize irregular stirring of the wastewater, accelerate the mixing speed, and accelerate the biological reaction speed, thereby solving the problem that the single stirring method in the prior art affects the mixing speed before the biological reaction;
[0017] 2. The bioreactor for wastewater treatment drives the driving gear to rotate through the output end of the second motor, thereby engaging the driven gear and the threaded sleeve to rotate. The threaded sleeve and the lifting block are threadedly matched to make the lifting block slide in a directional manner on the slide rod, thereby driving the high-pressure spray gun to move, so as to fully flush the different heights of the interior, thereby achieving full cleaning of the interior, preventing uneven cleaning of the inner wall from affecting the operating speed of the reactor body, and solving the problem of lack of internal cleaning structure in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a cross-sectional view of the reactor body of the utility model;
[0020] Figure 3 It is a cross-sectional view of the top fixing block of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the bottom fixing block of the utility model;
[0022] Figure 5 It is a partial structural schematic diagram of the lifting block of the utility model.
[0023] In the figure:
[0024] 1. Reactor body; 2. First fixed L-shaped block; 3. Second fixed L-shaped block; 4. Observation window; 5. First motor; 6. Rotating column; 7. U-shaped frame; 8. Rotating gear; 9. Rotating rod; 10. Z-shaped stirring blade; 11. Second motor; 12. Driving gear; 13. Driven gear; 14. Threaded sleeve; 15. Top fixed block; 16. Sliding rod; 17. Bottom fixed block; 18. Fixed gear; 19. Lifting block; 20. High-pressure spray gun; 21. High-pressure water pipe; 22. Feeding pipe; 23. Valve. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.
[0026] Example:
[0027] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 A bioreactor for wastewater treatment includes a reactor body 1, a first fixed L-shaped block 2 is fixedly connected to the top wall of the reactor body 1, and a second fixed L-shaped block 3 is also fixedly connected to the top wall of the reactor body 1. The second motor 11 and the first motor 5 are fixed by the first fixed L-shaped block 2 and the second fixed L-shaped block 3 respectively to enhance stability, and also includes:
[0028] An observation window 4 is fixedly connected to the outer wall of the reactor body 1, and the interior of the reactor body 1 can be observed conveniently through the observation window 4;
[0029] A full stirring component, the full stirring component includes a first motor 5 fixedly connected to the outer wall of the second fixed L-shaped block 3, the output end of the first motor 5 is fixedly connected to a rotating column 6, the end of the rotating column 6 away from the output end of the first motor 5 is fixedly connected to a U-shaped frame 7, the end of the U-shaped frame 7 away from the rotating column 6 is fixedly connected to a symmetrically distributed rotating gear 8, the top wall of the rotating gear 8 is fixedly connected to a rotating rod 9, and the end of the rotating rod 9 away from the rotating gear 8 is fixedly connected to a Z-shaped stirring blade 10, the rotating column 6 is driven to rotate by the output end of the first motor 5, and then the U-shaped frame 7 is driven to rotate, and then the rotating gear 8 is driven to revolve, thereby driving the rotating rod 9 and the Z-shaped stirring blade 10 to revolve;
[0030] The second motor 11 is fixedly connected to the outer wall of the first fixed L-shaped block 2, and the output end of the second motor 11 is fixedly connected to the driving gear 12;
[0031] The inner wall cleaning component is arranged on the outer wall of the rotating column 6.
[0032] Reference Figure 2 and Figure 5The inner wall cleaning assembly includes a threaded sleeve 14 rotatably connected to the outer wall of the rotating column 6, and the threaded sleeve 14 is rotatably connected to the reactor body 1, the outer wall of the threaded sleeve 14 is fixedly connected to a driven gear 13, and the driven gear 13 is meshed and connected with the driving gear 12, the outer wall of the threaded sleeve 14 is rotatably connected to a top fixing block 15, and the top fixing block 15 is fixedly connected to the inner wall of the reactor body 1, one end of the top fixing block 15 away from the driven gear 13 is fixedly connected to a symmetrically distributed sliding rod 16, and one end of the sliding rod 16 away from the top fixing block 15 is fixedly connected to a bottom fixing block 17, and the bottom fixing block 17 is rotatably connected to the threaded sleeve 14. The outer wall of the slide bar 16 is slidably connected with a lifting block 19, and the lifting block 19 is threadedly connected to the outer wall of the threaded sleeve 14, and the outer wall of the lifting block 19 is fixedly connected with a uniformly distributed high-pressure spray gun 20, and the driving gear 12 is driven to rotate through the output end of the second motor 11, and then the meshing transmission drives the driven gear 13 to drive the threaded sleeve 14 to rotate in the top fixed block 15, and the threaded sleeve 14 is threadedly matched with the lifting block 19, so that the lifting block 19 slides in a directional manner on the slide bar 16, and then drives the high-pressure spray gun 20 to rise and fall, so as to flush and clean the different heights inside the reactor body 1.
[0033] Reference Figure 2 and Figure 4 The end of the bottom fixed block 17 away from the slide rod 16 is fixedly connected with a fixed gear 18, and the fixed gear 18 is meshed with the rotating gear 8. The rotating gear 8 is meshed with the fixed gear 18, so that the rotating gear 8 rotates and rotates at the same time, thereby driving the rotating rod 9 to rotate, and then driving the Z-shaped stirring blade 10 to rotate. The special structure of the Z-shaped stirring blade 10 and the revolution and rotation make the wastewater and the reactant fully mixed, and the rotation speed is rotated according to the need to prevent damage to the internal compounds.
[0034] Reference Figure 1 and Figure 2 A high-pressure water pipe 21 is slidably connected to the top wall of the reactor body 1, and the high-pressure water pipe 21 is slidably connected to the inner wall of the top fixed block 15. The high-pressure water pipe 21 is fixedly connected to the lifting block 19, and water is transported through the high-pressure water pipe 21. The high-pressure water pipe 21 can move with the lifting block 19 and slide inside the top fixed block 15 and the reactor body 1.
[0035] Reference Figure 1 A feeding pipe 22 is fixedly connected to the top wall of the reactor body 1, and a valve 23 is provided on the top wall of the feeding pipe 22. The feeding pipe 22 is opened by the valve 23, so that the wastewater to be reacted can be added conveniently.
[0036] Specifically, when the bioreactor for wastewater treatment is working / in use: first, the feeding pipe 22 is opened through the valve 23 to facilitate the addition of wastewater to be reacted, and then the rotating column 6 is driven to rotate through the output end of the first motor 5, thereby driving the U-shaped frame 7 to rotate, and then driving the rotating gear 8 to revolve, and the rotating gear 8 is meshed and connected with the fixed gear 18, so that the rotating gear 8 rotates and rotates at the same time, thereby driving the rotating rod 9 to rotate, and then driving the Z-shaped stirring blade 10 to rotate, and the wastewater and the reactant are fully mixed by the special structure of the Z-shaped stirring blade 10 and the revolution and rotation. The rotation speed is adjusted according to the need to prevent damage to the internal compound. When cleaning is required after use, the second motor 11 is started at this time, and the driving gear 12 is driven to rotate through the output end of the second motor 11, and then the meshing transmission drives the driven gear 13 to drive the threaded sleeve 14 to rotate in the top fixed block 15, and the threaded sleeve 14 is threadedly matched with the lifting block 19, so that the lifting block 19 slides in a directional manner on the slide rod 16, and then drives the high-pressure spray gun 20 to rise and fall, so as to flush and clean different heights inside the reactor body 1, and finally discharge it through the discharge port (not shown in the figure).
[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A bioreactor for wastewater treatment, comprising a reactor body (1), characterized in that: The top wall of the reactor body (1) is fixedly connected to a first fixed L-shaped block (2), and the top wall of the reactor body (1) is also fixedly connected to a second fixed L-shaped block (3), and further comprises: An observation window (4) is fixedly connected to the outer wall of the reactor body (1); A full stirring assembly, the full stirring assembly comprising a first motor (5) fixedly connected to the outer wall of a second fixed L-shaped block (3), the output end of the first motor (5) being fixedly connected to a rotating column (6), the end of the rotating column (6) away from the output end of the first motor (5) being fixedly connected to a U-shaped frame (7), the end of the U-shaped frame (7) away from the rotating column (6) being fixedly connected to symmetrically distributed rotating gears (8), the top wall of the rotating gear (8) being fixedly connected to a rotating rod (9), and the end of the rotating rod (9) away from the rotating gear (8) being fixedly connected to a Z-shaped stirring blade (10); A second motor (11) is fixedly connected to the outer wall of the first fixed L-shaped block (2), and an output end of the second motor (11) is fixedly connected to a driving gear (12); The inner wall cleaning component is arranged on the outer wall of the rotating column (6).
2. A bioreactor for wastewater treatment according to claim 1, characterized in that: The inner wall cleaning assembly comprises a threaded sleeve (14) rotatably connected to the outer wall of the rotating column (6), and the threaded sleeve (14) is rotatably connected to the reactor body (1), the outer wall of the threaded sleeve (14) is fixedly connected to a driven gear (13), and the driven gear (13) is meshingly connected to a driving gear (12), the outer wall of the threaded sleeve (14) is rotatably connected to a top fixing block (15), and the top fixing block (15) is fixedly connected to the inner wall of the reactor body (1), and the top fixing block (15) One end away from the driven gear (13) is fixedly connected to a symmetrically distributed slide rod (16), one end of the slide rod (16) away from the top fixed block (15) is fixedly connected to a bottom fixed block (17), and the bottom fixed block (17) is rotatably connected to the threaded sleeve (14), the outer wall of the slide rod (16) is slidably connected to a lifting block (19), and the lifting block (19) is threadedly connected to the outer wall of the threaded sleeve (14), and the outer wall of the lifting block (19) is fixedly connected to evenly distributed high-pressure spray guns (20).
3. A bioreactor for wastewater treatment according to claim 2, characterized in that: One end of the bottom fixed block (17) away from the slide rod (16) is fixedly connected to a fixed gear (18), and the fixed gear (18) is meshed and connected with the rotating gear (8).
4. A bioreactor for wastewater treatment according to claim 1, characterized in that: The top wall of the reactor body (1) is slidably connected to a high-pressure water pipe (21), and the high-pressure water pipe (21) is slidably connected to the inner wall of the top fixed block (15), and the high-pressure water pipe (21) is fixedly connected to the lifting block (19).
5. A bioreactor for wastewater treatment according to claim 1, characterized in that: A feeding pipe (22) is fixedly connected to the top wall of the reactor body (1), and a valve (23) is provided on the top wall of the feeding pipe (22).
Citation Information
Patent Citations
A bioreactor for industrial wastewater treatment
CN207511900U