Calcination equipment for main heater of single crystal furnace

By designing a device that can calcinate 6 main heaters simultaneously, monitoring the heater status in real time and reducing the ash content of graphite parts, the problems of inefficiency and high ash content of graphite parts in the prior art are solved, and an efficient and stable heater calcination process is achieved.

CN222594071UActive Publication Date: 2025-03-11HONGYUAN NEW MATERIAL BAOTOU CO LTD +1
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Patent Information

Application Number
CN202420988843.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-03-11
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The calcination equipment of the existing single-crystal furnace main heater is inefficient, the real-time calcination dynamics are difficult to observe, and the graphite parts have high ash content, resulting in a high chance of ignition on the furnace.

Method used

A device that can calcinate 6 main heaters at the same time is designed. Through advance calcination, the heat generation state, hot state, cold state resistance, etc. of the heater are monitored in real time to reduce the ash content of graphite parts and reduce the chance of ignition on the furnace.

Benefits of technology

It realizes efficient heater calcination, monitors the heater status in real time, reduces the ash content of graphite parts, reduces the chance of opening the furnace and ignite, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses single crystal furnace main heater calcining equipment which comprises an equipment base, a side plate is integrally formed on the side of the equipment base, a top plate is integrally formed at the upper end of the side plate, six groups of main heaters are positioned in the equipment base, and a device seat is positioned at the bottoms of the main heaters. An observation window is formed in the edge side of the side plate, high-temperature-resistant glass is positioned on the inner side of the observation window, codes are arranged on the equipment base, and a heater supporting mechanism is fixed to the position, where the main heater is positioned, of the equipment base. According to the single crystal furnace main heater calcining equipment, six main heaters can be calcined at the same time, the use effect of the heaters can be verified in time by calcining in advance, the heating state, hot resistance, cold resistance and the like of the heaters can be monitored in time, the state of the heaters can be monitored in real time, the ash content of graphite pieces can be reduced, and the service life of the heaters is prolonged. And therefore, the blow-in ignition probability is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaics, in particular to a single crystal furnace main heater calcining device. Background Art

[0002] The single crystal furnace main heater calcining equipment is a supporting equipment for heater processing. The pulling method is currently a common method for growing single crystals. Its working principle is to heat and melt the raw materials that constitute the crystal in a crucible, connect a seed crystal to the surface of the melt and pull the melt. Under controlled conditions, the atoms or molecules of the seed crystal and the melt are continuously rearranged at the interface, and a single crystal is grown as it gradually solidifies as the temperature drops. This process is mainly to ensure the stability of its heater and reduce the instability of crystal pulling. With the continuous development of science and technology, people have higher and higher requirements for the manufacturing process of single crystal furnace main heater calcining equipment.

[0003] The existing single crystal furnace main heater calcination equipment has certain drawbacks when used. There is no clear regulation on the main heater calcination at present, and the usage status and preliminary inspection process are different due to the different systems of each factory area. There is no fixed equipment for calcination at present, and most calcinations are carried out with shutdown equipment, which is not only inefficient but also difficult to observe the real-time dynamics of calcination. For this reason, we propose a single crystal furnace main heater calcination equipment. Utility Model Content

[0004] Technical problems solved: In view of the deficiencies in the prior art, the utility model provides a single crystal furnace main heater calcining equipment, which can calcine 6 main heaters at the same time. By calcining in advance, the use effect of the heater can be verified in time, and the heating state, hot state, cold state resistance, etc. of the heater can be monitored in time. Not only can the heater state be monitored in real time, but also the ash content of graphite parts can be reduced, thereby greatly reducing the probability of ignition when opening the furnace, which can effectively solve the problems in the background technology.

[0005] Technical solution: To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a single crystal furnace main heater calcining equipment, including an equipment base, the side of the equipment base is integrally formed with a side panel, the upper end of the side panel is integrally formed with a top panel, six groups of main heaters are positioned inside the equipment base, a device seat is positioned at the bottom of the main heater, an observation window is opened on the side of the side panel, high-temperature resistant glass is positioned on the inner side of the observation window, and a code is set on the equipment base.

[0006] Preferably, a heater support mechanism is fixed to the position of the main heater on the device base, and the heater support mechanism includes a snap-fit ​​frame, a protective pad, a convex clamp, a support clamp ring, a support frame, a magnet, a positioner and bolts, the magnet is located on the surface of the device base, the snap-fit ​​frame is located on both sides of the support clamp ring, the protective pad and the convex clamp are both located on the inner side of the snap-fit ​​frame, the support frame is located at the bottom of the support clamp ring, and the positioner and bolts are located at the bottom of the support frame.

[0007] Preferably, the equipment base, side panels, top panel and observation window are integrally formed by casting, and the observation window and high temperature resistant glass are integrally formed by filling.

[0008] Preferably, the main heater is snap-fitted and positioned inside the device base, and the surface of the device base is traceable by coding.

[0009] Preferably, the heater support mechanism is engaged to locate the position of the main heater, and the main heater is directly inserted into the position of the engagement frame for fixation, and the magnet adsorbs the position of the locator seat.

[0010] Preferably, the main heater is sealed and positioned inside the snap-fit ​​frame by means of a protective pad and a convex clamp, and the bottom of the support frame is fixed by means of a positioner and bolts.

[0011] Beneficial effects: Compared with the prior art, the utility model provides a single crystal furnace main heater calcining device, which has the following beneficial effects: the single crystal furnace main heater calcining device can calcine 6 main heaters at the same time, and can timely verify the use effect of the heater by calcining in advance, and can timely monitor the heating state, hot state, cold state resistance, etc. of the heater, which can not only monitor the heater state in real time, but also reduce the ash content of graphite parts, thereby greatly reducing the probability of furnace ignition;

[0012] After this equipment is put into operation, the main heater can be calcined continuously to increase work efficiency;

[0013] Each device is marked with a code. Through the monitoring system, the latest data of the heater operation can be obtained in time, and abnormal phenomena such as resistance can be promptly alarmed;

[0014] The equipment is equipped with 6 observation windows filled with special glass, which can timely observe the heating status of the heater and provide better data support for later analysis;

[0015] The spare space can be used to calcine other graphite parts to reduce ash content. The entire single crystal furnace main heater calcination equipment has a simple structure and is easy to operate. The effect of use is better than that of traditional methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1The utility model is a schematic diagram of the overall structure of a single crystal furnace main heater calcining equipment.

[0017] Figure 2 It is a schematic diagram of the overall internal structure of a single crystal furnace main heater calcining device of the utility model.

[0018] Figure 3 It is a structural schematic diagram of the main view of a single crystal furnace main heater calcining device of the utility model.

[0019] Figure 4 The utility model is a schematic diagram of the structure of a heater support mechanism in a main heater calcining device of a single crystal furnace.

[0020] Figure 5 This is a structural schematic diagram of an enlarged view of point A in a main heater calcining device for a single crystal furnace of the utility model.

[0021] In the figure: 1. Equipment base; 2. Device base; 3. Side panel; 4. Top panel; 5. Observation window; 6. High temperature resistant glass; 7. Main heater; 8. Heater support mechanism; 9. Clamping frame; 10. Protective pad; 11. Bump clamp; 12. Support clamp ring; 13. Support frame; 14. Magnet; 15. Positioner; 16. Bolt. DETAILED DESCRIPTION

[0022] The technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments, but those skilled in the art will understand that the embodiments described below are part of the embodiments of the utility model, rather than all of the embodiments, and are only used to illustrate the utility model, and should not be considered as limiting the scope of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the utility model. If the specific conditions are not specified in the embodiments, they are carried out according to conventional conditions or conditions recommended by the manufacturer. If the manufacturer is not specified for the reagents or instruments used, they are all conventional products that can be purchased commercially.

[0023] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] like Figure 1-5 As shown, a single crystal furnace main heater calcining device includes a device base 1, a side panel 3 is integrally formed on the side of the device base 1, a top panel 4 is integrally formed on the upper end of the side panel 3, six groups of main heaters 7 are positioned inside the device base 1, a device seat 2 is positioned at the bottom of the main heater 7, an observation window 5 is opened on the side of the side panel 3, and a high-temperature resistant glass 6 is positioned on the inner side of the observation window 5. Coding is set on the device base 1, and 6 main heaters can be calcined at the same time. The use effect of the heater can be verified in time through early calcination, and the heating state, hot state, cold state resistance, etc. of the heater can be monitored in time. Not only can the heater state be monitored in real time, but also the ash content of graphite parts can be reduced, thereby greatly reducing the probability of ignition when the furnace is opened.

[0026] Furthermore, a heater support mechanism 8 is fixed on the device base 1 at the position for positioning the main heater 7. The heater support mechanism 8 includes a snap-fit ​​frame 9, a protective pad 10, a convex clamp 11, a support clamp ring 12, a support frame 13, a magnet 14, a positioner 15 and a bolt 16. The magnet 14 is located on the surface of the device base 1, the snap-fit ​​frame 9 is located on both sides of the support clamp ring 12, the protective pad 10 and the convex clamp 11 are both located on the inner side of the snap-fit ​​frame 9, the support frame 13 is located at the bottom of the support clamp ring 12, and the positioner 15 and the bolt 16 are located at the bottom of the support frame 13.

[0027] Furthermore, the equipment base 1, the side panels 3, the top panel 4 and the observation window 5 are integrally formed by casting, and the observation window 5 and the high temperature resistant glass 6 are integrally formed by filling.

[0028] Furthermore, the main heater 7 is snap-fitted and positioned inside the device base 1, and the surface of the device base 1 is traceable through coding.

[0029] Furthermore, the heater support mechanism 8 engages to locate the position of the main heater 7 , and the main heater 7 is directly inserted into the position of the engagement frame 9 to be fixed, and the magnet 14 adsorbs the position of the locator seat 2 .

[0030] Furthermore, the interior of the snap-fit ​​frame 9 seals and positions the main heater 7 via a protective pad 10 and a convex clamp 11 , and the bottom of the support frame 13 is fixed via a positioner 15 and a bolt 16 .

[0031] Working principle: The utility model includes an equipment base 1, a device base 2, a side panel 3, a top panel 4, an observation window 5, a high-temperature resistant glass 6, a main heater 7, a heater support mechanism 8, a snap-fit ​​frame 9, a protective pad 10, a convex clamp 11, a support clamp ring 12, a support frame 13, a magnet 14, a positioner 15, and a bolt 16. It can calcine 6 main heaters at the same time. By calcining in advance, the use effect of the heater can be verified in time, and the heating state, hot state, cold state resistance, etc. of the heater can be monitored in time. Not only can the heater state be monitored in real time, but also the ash content of the graphite parts can be reduced, thereby greatly reducing the probability of ignition when the furnace is opened. When calcining the heater, the spare space can also be used to calcine other graphite parts, such as: chucks, electrode columns and other graphite parts.

[0032] Directions:

[0033] a. Each plant is equipped with one device;

[0034] b. Install in the normal way;

[0035] C. After calcination, the furnace must be shut down for 7-8 hours before it can be dismantled.

[0036] Effect after use:

[0037] a. Ensure that each heater is within the controllable range;

[0038] b. Can reduce heater abnormalities;

[0039] C. Can reduce the ash content of graphite parts.

[0040] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0041] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A single crystal furnace main heater calcining device, comprising a device base (1), characterized in that: The side of the device base (1) is integrally formed with a side panel (3), the upper end of the side panel (3) is integrally formed with a top panel (4), six groups of main heaters (7) are positioned inside the device base (1), the bottom of the main heater (7) is positioned with a device seat (2), the side of the side panel (3) is provided with an observation window (5), the inner side of the observation window (5) is positioned with a high temperature resistant glass (6), and a code is provided on the device base (1).

2. The single crystal furnace main heater calcining equipment according to claim 1, characterized in that: A heater support mechanism (8) is fixed on the device base (1) at a position where the main heater (7) is positioned. The heater support mechanism (8) comprises a snap-fit ​​frame (9), a protective pad (10), a convex clamping piece (11), a support clamping ring (12), a support frame (13), a magnet (14), a positioner (15) and a bolt (16). The magnet (14) is located on the surface of the device base (1), the snap-fit ​​frame (9) is located on both sides of the support clamping ring (12), the protective pad (10) and the convex clamping piece (11) are both located on the inner side of the snap-fit ​​frame (9), the support frame (13) is located at the bottom of the support clamping ring (12), and the positioner (15) and the bolt (16) are located at the bottom of the support frame (13).

3. The single crystal furnace main heater calcining equipment according to claim 1, characterized in that: The equipment base (1), the side plate (3), the top plate (4) and the observation window (5) are integrally formed by casting, and the observation window (5) and the high temperature resistant glass (6) are integrally formed by filling.

4. The single crystal furnace main heater calcining equipment according to claim 1, characterized in that: The main heater (7) is snap-fitted and positioned inside the device base (1), and the surface of the device base (1) is traceable through coding.

5. The single crystal furnace main heater calcining equipment according to claim 2, characterized in that: The heater support mechanism (8) engages and locates the position of the main heater (7), and the main heater (7) is directly inserted into the position of the engaging frame (9) for fixation, and the magnet (14) adsorbs the position of the locator seat (2).

6. The single crystal furnace main heater calcining equipment according to claim 2, characterized in that: The main heater (7) is sealed and positioned inside the snap-fit ​​frame (9) through a protective pad (10) and a convex clamp (11), and the bottom of the support frame (13) is fixed through a positioner (15) and a bolt (16).