Position detection device of matrix light-emitting assembly

By setting up an isolation cover and fill light in the position detection device of the matrix light emitting component, combined with the opening and closing control component, the problem of insufficient image acquisition clarity caused by uncertain external light environment is solved, and higher detection accuracy and system reliability are achieved.

CN222598760UActive Publication Date: 2025-03-11SHANGHAI SHENMIAO MULTIMEDIA TECH CO LTD
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Patent Information

Application Number
CN202520203301.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2025-03-11
Estimated Expiration
2035-02-10

AI Technical Summary

Technical Problem

In the prior art, when the external light environment of the visual device is uncertain, the image acquisition clarity is affected, resulting in a low detection accuracy.

Method used

A position detection device for matrix light emitting components is designed to isolate external light by setting up an isolation cover and fill light, and the start-stop control of the image acquisition camera and fill light is realized through the opening and closing control component to ensure that the light intensity is within a reliable range.

Benefits of technology

It improves the clarity of image acquisition, enhances the accuracy of subsequent image processing and position judgment, reduces costs, and improves the reliability of the system.

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Abstract

The utility model provides a position detection device of a matrix light-emitting assembly, which comprises a rack and a portal frame fixed on the outer wall of the top of the rack through bolts, the inner side of the rack is provided with a conveying mechanism used for conveying the light-emitting assembly, and the inner side of the portal frame is provided with a detection mechanism used for collecting images of the light-emitting assembly; the detection mechanism comprises an isolation cover, image acquisition cameras fixed on the inner wall of the isolation cover and light supplementing lamps fixed on the inner wall of the isolation cover and surrounding the image acquisition cameras, and the top of the isolation cover is slidably connected with a lifting plate through a T-shaped guide rod; according to the utility model, the isolation cover and the light supplement lamp are arranged, the isolation cover can isolate external light, and then the light supplement lamp is used for supplementing light, so that the intensity of the light can be completely controlled by the light supplement lamp, the light can be in a brightness range of reliable image acquisition of the image acquisition camera, and the definition of image acquisition is increased; therefore, the precision of subsequent image processing and position judgment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of position detection, in particular to a position detection device for a matrix light emitting component. Background Art

[0002] Matrix light-emitting components are usually composed of many small light-emitting units (such as LED lamp beads), which are installed in a matrix structure. Each light-emitting unit can be controlled independently to achieve complex light-emitting effects. When controlling the light-emitting effect, if the position of the light-emitting unit deviates, the light-emitting effect will be distorted.

[0003] After searching, the Chinese patent publication number CN207263111U discloses a leak visual detection machine, including a frame, a detection material table arranged on the upper surface of the frame, a cover arranged above the detection material table, a visual device arranged above the detection material table and inside the cover, and a microcomputer control device electrically connected to the visual device; the visual device is used to detect the location, quantity, and permeability of leaks on the surface of the material.

[0004] The above patent has the following shortcomings: it directly places the visual device inside the hood, but due to the uncertain external light environment during use, this will affect the image acquisition clarity of the visual device when the light is strong or weak, resulting in lower final detection accuracy.

[0005] To this end, a position detection device for a matrix light-emitting component is proposed. Utility Model Content

[0006] In view of this, the embodiments of the present invention hope to provide a position detection device for a matrix light-emitting component to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.

[0007] The technical solution of the embodiment of the utility model is implemented as follows: a position detection device for a matrix light-emitting component, including a frame and a gantry fixed to the outer wall of the top of the frame by bolts, the inner side of the frame is provided with a conveying mechanism for conveying the light-emitting component, and the inner side of the gantry is provided with a detection mechanism for capturing images of the light-emitting component; the detection mechanism includes an isolation cover, an image acquisition camera fixed to the inner wall of the isolation cover, and a fill light fixed to the inner wall of the isolation cover and surrounding the image acquisition camera, the top of the isolation cover is slidably connected to a lifting plate through a "T"-shaped guide rod, the lifting plate is slidably connected to the inner side of the gantry, and the top outer wall of the gantry is fixed with a telescope by bolts, and the telescopic end of the telescope is fixed to the top of the lifting plate by bolts.

[0008] In some embodiments, an opening and closing control component for controlling the shooting timing of the image acquisition camera and the start and stop timing of the fill light is provided on the outer side of one of the "T"-shaped guide rods.

[0009] In some embodiments, the opening and closing control assembly includes a group of mutually cooperating electrode sheets 1 and a group of mutually cooperating electrode sheets 2, the outer wall of the "T"-shaped guide rod is slidably connected with a ring, and the bottom of the ring is connected to the outer wall of the isolation cover through a spring 1.

[0010] In some embodiments, one electrode sheet 1 is fixed to the top outer wall of the isolation cover, the other electrode sheet 1 is fixed to the bottom outer wall of the ring, and the two electrode sheets 1 are connected in series to the shutter circuit of the image acquisition camera.

[0011] In some embodiments, one of the electrode sheets 2 is fixed to the top outer wall of the ring, and the other electrode sheet 2 is fixed to the bottom outer wall of the lifting plate, and the two electrode sheets 2 are connected in series to the power supply circuit of the fill light.

[0012] In some embodiments, the conveying mechanism includes a conveying component arranged at the bottom inner side of the frame and a plurality of bearing components arranged at the inner side of the frame and arranged in a ring along the conveying component, and the bearing components are movably limited and engaged with the inner side of the frame through guide grooves.

[0013] In some embodiments, the supporting assembly includes a supporting plate and sliders symmetrically slidably connected to the inner walls on both sides of the supporting plate, and a positioning finger for correcting the position of the light-emitting assembly is fixed on the top of the slider. The supporting plate is limited and matched with the inner wall of the guide groove through limiting rollers rotatably connected on both sides.

[0014] In some embodiments, the side wall of the slider is slidably connected to an arc rod, the inner end surface of the arc rod is connected to one side wall of the slider through spring 2, and the other side of the slider is connected to the inner wall of the supporting plate through spring 3.

[0015] In some embodiments, a pair of arc-shaped limit blocks cooperating with the arc head rod are fixed to the inner wall of the frame located upstream of the detection mechanism.

[0016] In some embodiments, the conveying assembly is a belt transmission mechanism or a chain transmission mechanism, and the outer wall of the transmission belt or transmission chain of the conveying assembly is connected to the inner wall of the carrying plate through a connecting rope.

[0017] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:

[0018] 1. A position detection device for a matrix light-emitting component, which can isolate external light by setting an isolation cover and a fill light, and then use the fill light for fill light, so that the intensity of the light can be completely controlled by the fill light, so that it can be within the brightness range of reliable image acquisition by the image acquisition camera, increase the clarity of image acquisition, and thus increase the accuracy of subsequent image processing and position judgment.

[0019] 2. A position detection device for a matrix light-emitting component, which realizes the start and stop control of an image acquisition camera and a fill light through a simple mechanical mechanism by setting an on-off control component, thereby reducing the cost. At the same time, by utilizing an ingenious secondary motion structure, fill light can be performed first, then shooting, and finally resetting, thereby preventing insufficient clarity caused by shooting before fill light, thereby increasing reliability.

[0020] 3. A position detection device for a matrix light-emitting component, which, by setting up an arc rod, a slider, an alignment finger and other structures, can, on the one hand, utilize the movement of the alignment finger to place the light-emitting component in the middle position, thereby facilitating subsequent photo positioning and reducing the size of photos for image processing; on the other hand, the arc rod and the slider transmit force through spring 2, thereby preventing the light-emitting component from being squeezed and damaged. At the same time, the power for straightening comes from the limiting of the arc rod by the arc limit block, saving the power source and the setting of the control algorithm.

[0021] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 It is the overall structure diagram of the utility model;

[0024] Figure 2 This is a structural diagram of the detection mechanism of the utility model;

[0025] Figure 3 This is a cross-sectional structural diagram of the opening and closing control component of the utility model;

[0026] Figure 4 This is a structural diagram of the conveying mechanism of the utility model;

[0027] Figure 5 This is a structural diagram of the load-bearing assembly of the utility model;

[0028] Figure 6 This is a structural diagram of the connecting rope of the utility model.

[0029] Reference numerals:

[0030] 1-frame, 2-conveying mechanism, 3-detecting mechanism, 4-gantry, 5-telescope, 6-"T"-shaped guide rod, 7-isolation cover, 8-image acquisition camera, 9-fill light, 10-opening and closing control component, 11-lifting plate, 12-ring, 13-spring one, 14-electrode sheet one, 15-electrode sheet two, 16-conveying component, 17-guide groove, 18-bearing component, 19-bearing plate, 20-limiting roller, 21-arc limit block, 22-arc head rod, 23-spring two, 24-slider, 25-positive finger, 26-spring three, 27-connecting rope. DETAILED DESCRIPTION

[0031] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0032] In the present utility model, unless otherwise clearly stipulated and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0033] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0034] Example 1: Figure 1-Figure 6 As shown, a position detection device for a matrix light-emitting component includes a frame 1 and a gantry 4 fixed to the top outer wall of the frame 1 by bolts, a conveying mechanism 2 for conveying the light-emitting component is arranged on the inner side of the frame 1, and a detection mechanism 3 for collecting images of the light-emitting component is arranged on the inner side of the gantry 4.

[0035] The detection mechanism 3 includes an isolation cover 7, an image acquisition camera 8 fixed to the inner wall of the isolation cover 7, and a fill light 9 fixed to the inner wall of the isolation cover 7 and surrounding the image acquisition camera 8. The top of the isolation cover 7 is slidably connected to a lifting plate 11 through a "T"-shaped guide rod 6, and the lifting plate 11 is slidably connected to the inner side of the gantry 4. The top outer wall of the gantry 4 is fixed with a telescope 5 by bolts, and the telescopic end of the telescope 5 is fixed to the top of the lifting plate 11 by bolts.

[0036] The image acquisition camera 8 is electrically connected to an image processing device, which is used to compare the image captured by the image acquisition camera 8 to determine the position of the matrix light emitting component. The specific comparison method can adopt the following steps:

[0037] S1: The image acquisition camera 8 transmits the acquired image to the image processing device;

[0038] S2: Inputting the image of the position standard into the image processing device in advance;

[0039] S3: The image processing device compares the acquired image with the pre-input image for similarity;

[0040] S4: A similarity threshold is set, and images with a similarity greater than the threshold are judged as qualified, otherwise they are judged as unqualified.

[0041] This device, by setting up an isolation cover 7 and a fill light 9, the isolation cover 7 can isolate external light, and then use the fill light 9 for fill light, so that the intensity of light can be completely controlled by the fill light 9, so that it can be within the brightness range of reliable image capture by the image acquisition camera 8, increase the clarity of image capture, and thus increase the accuracy of subsequent image processing and position judgment.

[0042] In this embodiment, an on / off control component 10 for controlling the shooting timing of the image acquisition camera 8 and the start / stop timing of the fill light 9 is disposed on the outer side of one of the “T”-shaped guide rods 6 .

[0043] The opening and closing control component 10 includes a group of mutually cooperating electrode sheets 14 and a group of mutually cooperating electrode sheets 15. The outer wall of the "T"-shaped guide rod 6 is slidably connected with a ring 12, and the bottom of the ring 12 is connected to the outer wall of the isolation cover 7 through a spring 13.

[0044] One of the electrode sheets 14 is fixed to the top outer wall of the isolation cover 7 , and the other electrode sheet 14 is fixed to the bottom outer wall of the sleeve ring 12 , and the two electrode sheets 14 are connected in series to the shutter circuit of the image acquisition camera 8 .

[0045] One of the electrode sheets 15 is fixed to the top outer wall of the ring 12 , and the other electrode sheet 15 is fixed to the bottom outer wall of the lifting plate 11 , and the two electrode sheets 15 are connected in series to the power supply circuit of the fill light 9 .

[0046] The device, by setting up an on-off control component 10, realizes the on-off control of the image acquisition camera 8 and the fill light 9 through a simple mechanical mechanism, so the cost is low. At the same time, by utilizing an ingenious secondary motion structure, fill light is performed first, then shooting, and finally resetting, thereby preventing insufficient clarity caused by shooting before fill light, thereby increasing reliability.

[0047] In this embodiment: after the conveying mechanism 2 conveys the matrix light-emitting component to the bottom of the isolation cover 7, the telescope 5 extends, so that the lifting plate 11 and the isolation cover 7 descend, until the isolation cover 7 descends to contact with the conveying mechanism 2, and the isolation cover 7 cooperates with the conveying mechanism 2 to form a relatively closed environment. At this time, the telescope 5 continues to extend, the lifting plate 11 descends, and the two electrode sheets 15 first contact, so that the power supply circuit of the fill light 9 is connected, and the fill light 9 starts to fill light. Then, when the lifting plate 11 continues to descend, the lifting plate 11 will apply pressure to the ring 12 through the electrode sheet 15, so that the ring 12 overcomes the elastic force of the spring 13 and descends until the two electrode sheets 14 contact, and the shutter circuit of the image acquisition camera 8 is turned on, and the image acquisition camera 8 takes pictures and then resets.

[0048] Embodiment 2: A position detection device for a matrix light emitting component. This embodiment makes the following improvements on the basis of embodiment 1: Figure 1-Figure 6 As shown, the conveying mechanism 2 includes a conveying assembly 16 arranged at the bottom of the inner side of the frame 1 and a plurality of groups of bearing assemblies 18 arranged at the inner side of the frame 1 and arranged in a ring along the conveying assembly 16 . The bearing assemblies 18 are movably limited and engaged with the inner side of the frame 1 through guide grooves 17 .

[0049] The supporting assembly 18 includes a supporting plate 19 and sliders 24 symmetrically slidably connected to the inner walls of both sides of the supporting plate 19, and a positioning finger 25 for correcting the position of the light-emitting assembly is fixed on the top of the slider 24. The supporting plate 19 is limited and matched with the inner wall of the guide groove 17 through the limiting rollers 20 rotatably connected on both sides.

[0050] The side wall of the slider 24 is slidably connected with an arc rod 22, the inner end surface of the arc rod 22 is connected to one side wall of the slider 24 through a spring 23, and the other side of the slider 24 is connected to the inner wall of the bearing plate 19 through a spring 3 26.

[0051] A pair of arc-shaped limit blocks 21 cooperating with the arc rods 22 are fixed to the inner side wall of the frame 1 located upstream of the detection mechanism 3 .

[0052] The light-emitting component can be placed above the supporting plate 19. When the supporting plate 19 moves for transportation, until the arc head rod 22 moves to cooperate with the arc limit block 21, the arc head rod 22 is pushed inward by the limit of the arc limit block 21, and the slider 24 can be moved inward by the spring 23, so that the light-emitting component is placed in the middle position through the positioning finger 25.

[0053] The device, by setting up structures such as the arc head rod 22, the slider 24, and the alignment finger 25, can, on the one hand, utilize the movement of the alignment finger 25 to place the light-emitting component in the middle position, thereby facilitating the subsequent photo positioning and reducing the size of the photo for image processing; on the other hand, the arc head rod 22 and the slider 24 transmit the force through the spring 23, thereby preventing the light-emitting component from being squeezed and damaged. At the same time, the power for straightening comes from the limitation of the arc head rod 22 by the arc limit block 21, saving the power source and the setting of the control algorithm.

[0054] In this embodiment, the specific form of the conveying component 16 is not limited, and it can be a belt transmission mechanism or a chain transmission mechanism. This embodiment is preferably a belt transmission mechanism, and the outer wall of the transmission belt of the conveying component 16 is connected to the inner wall of the supporting plate 19 through a connecting rope 27.

[0055] When the conveying assembly 16 is started, it can pull the carrying plate 19 through the connecting rope 27 , so that the carrying plate 19 moves along the path of the guide groove 17 through the cooperation between the limiting roller 20 and the guide groove 17 .

[0056] In this embodiment: the light-emitting component can be placed above the carrier plate 19. When the conveying component 16 is started, it can pull the carrier plate 19 through the connecting rope 27, so that the carrier plate 19 moves along the path of the guide groove 17 through the cooperation of the limiting roller 20 and the guide groove 17. When the carrier plate 19 moves for transportation, until the arc head rod 22 moves to cooperate with the arc limit block 21, the arc head rod 22 is pushed inwardly through the limitation of the arc limit block 21, and the slider 24 can be moved inwardly through the spring 23, so that the light-emitting component is placed in the middle position through the positioning finger 25.

[0057] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A position detection device for a matrix light emitting assembly, comprising a frame (1) and a gantry (4) fixed to the top outer wall of the frame (1) by bolts, characterized in that: A conveying mechanism (2) for conveying the light-emitting components is arranged on the inner side of the frame (1), and a detection mechanism (3) for collecting images of the light-emitting components is arranged on the inner side of the gantry (4); the detection mechanism (3) comprises an isolation cover (7), an image collection camera (8) fixed to the inner wall of the isolation cover (7), and a fill light (9) fixed to the inner wall of the isolation cover (7) and surrounding the image collection camera (8); a lifting plate (11) is slidably connected to the top of the isolation cover (7) via a "T"-shaped guide rod (6); the lifting plate (11) is slidably connected to the inner side of the gantry (4); a telescopic device (5) is fixed to the outer wall of the top of the gantry (4) via bolts; and the telescopic end of the telescopic device (5) is fixed to the top of the lifting plate (11) via bolts.

2. A position detection device for a matrix light emitting assembly according to claim 1, characterized in that: An on / off control component (10) for controlling the shooting timing of the image acquisition camera (8) and the start / stop timing of the fill light (9) is provided on the outer side of one of the "T"-shaped guide rods (6).

3. A position detection device for a matrix light emitting assembly according to claim 2, characterized in that: The opening and closing control assembly (10) comprises a group of mutually cooperating electrode sheets (14) and a group of mutually cooperating electrode sheets (15), the outer wall of the "T"-shaped guide rod (6) is slidably connected to a sleeve ring (12), and the bottom of the sleeve ring (12) is connected to the outer wall of the isolation cover (7) via a spring (13).

4. A position detection device for a matrix light emitting assembly according to claim 3, characterized in that: One of the electrode sheets (14) is fixed to the top outer wall of the isolation cover (7), and the other electrode sheet (14) is fixed to the bottom outer wall of the sleeve ring (12), and the two electrode sheets (14) are connected in series to the shutter circuit of the image acquisition camera (8).

5. The position detection device of a matrix light emitting assembly according to claim 3, characterized in that: One of the electrode sheets (15) is fixed to the top outer wall of the sleeve ring (12), and the other electrode sheet (15) is fixed to the bottom outer wall of the lifting plate (11), and the two electrode sheets (15) are connected in series to the power supply circuit of the fill light (9).

6. A position detection device for a matrix light emitting assembly according to claim 1, characterized in that: The conveying mechanism (2) comprises a conveying assembly (16) arranged at the bottom of the inner side of the frame (1) and a plurality of groups of bearing assemblies (18) arranged at the inner side of the frame (1) and arranged in a ring along the conveying assembly (16); the bearing assemblies (18) are movably limited and engaged with the inner side of the frame (1) via guide grooves (17).

7. A position detection device for a matrix light emitting assembly according to claim 6, characterized in that: The bearing assembly (18) comprises a bearing plate (19) and sliders (24) symmetrically slidably connected to the inner walls on both sides of the bearing plate (19); a positioning finger (25) for correcting the position of the light-emitting assembly is fixed to the top of the slider (24); the bearing plate (19) is limitedly engaged with the inner wall of the guide groove (17) by limiting rollers (20) rotatably connected on both sides thereof.

8. A position detection device for a matrix light emitting assembly according to claim 7, characterized in that: The side wall of the slider (24) is slidably connected to an arc rod (22), the inner end surface of the arc rod (22) is connected to one side wall of the slider (24) via a second spring (23), and the other side of the slider (24) is connected to the inner wall of the bearing plate (19) via a third spring (26).

9. A position detection device for a matrix light emitting assembly according to claim 7, characterized in that: A pair of arc-shaped limit blocks (21) cooperating with the arc head rod (22) are fixed to the inner side wall of the frame (1) located upstream of the detection mechanism (3).

10. The position detection device of a matrix light emitting assembly according to claim 7, characterized in that: The conveying assembly (16) is a belt transmission mechanism or a chain transmission mechanism, and the outer wall of the transmission belt or transmission chain of the conveying assembly (16) is connected to the inner wall of the bearing plate (19) via a connecting rope (27).

Citation Information

Patent Citations

  • Small opening visual detection machine

    CN207263111U