Spring fatigue detection device for automobile spring production
By designing a car spring detection device that includes components such as rotating bottom plate, compression plate and rotating screw, the problem of spring fixation in the prior art is not fast and convenient enough, and the rapid fixing, disassembly and fatigue detection of the car spring is achieved, and the detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202421364787.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing spring fatigue detection device for automotive spring production is not fast and convenient enough when fixing the spring, resulting in a cumbersome disassembly or installation process.
A detection device including a rotating base plate, a compression plate, a compression clamp column and a compression spring is designed. Through the cooperation of the rotating base plate and the compression plate, the spring is quickly fixed and disassembled, and the combination of a rotating screw, a rotation motor, a moving seat and a pressure sensor is used to achieve accurate detection of spring fatigue.
The device significantly improves the detection efficiency by quickly fixing and disassembling the spring, and ensures the accuracy of fatigue detection by accurately measuring the vertical length of the spring.
Smart Images

Figure CN222599141U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of spring detection, in particular to a spring fatigue detection device for automobile spring production. Background Art
[0002] Automobile springs are an important part of the vehicle suspension system. They need to withstand repeated loading and unloading cycles. In the production process of automobile springs, fatigue testing is a key step to ensure product quality. The main purpose of fatigue testing is to evaluate how many times the spring can withstand cyclic loading without failure during actual use. It is crucial to predict the service life of the spring and improve the reliability and safety of the product.
[0003] The existing spring fatigue testing device for automobile spring production needs to tighten the fixing bolts to horizontally fix the two ends of the automobile spring on the top of the testing table when performing fatigue testing on the automobile spring. The disassembly or installation and fixing of the automobile spring is not fast and convenient enough, so it needs to be improved. Utility Model Content
[0004] In order to overcome the above-mentioned defects, the utility model provides a spring fatigue detection device for automobile spring production, which solves the problem that the disassembly or installation and fixation of the automobile spring is not fast and convenient enough when the fixing bolts are screwed to horizontally fix the two ends of the automobile spring on the top of the detection table in the existing spring fatigue detection device for automobile spring production.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spring fatigue detection device for automobile spring production, comprising a mounting plate, a base is fixedly mounted at the bottom of one side of the mounting plate, a mounting seat is fixedly mounted on the top of the base, and a rotating bottom plate is rotatably mounted on the side of the mounting seat away from the mounting plate, a mounting rod is fixedly mounted at the central position of the top of the rotating bottom plate, and a mounting clamp is fixedly mounted on the top of the mounting plate located on one side of the base;
[0006] Two groups of mounting columns are fixedly installed on the top of the mounting card plate, and connecting end plates are fixedly installed on the top of the two groups of mounting columns, and clamping plates are slidably installed on the surfaces of the two groups of mounting columns located on the top of the mounting card plate, and clamping springs are provided on the surfaces of the mounting columns located on the top of the clamping plates, and a support seat is fixedly installed on the bottom of the mounting plate away from the base.
[0007] As a further solution of the utility model: a fixed end block is fixedly installed on one end of the mounting rod away from the rotating base plate, and a fixed socket is provided at one end of the fixed end block.
[0008] As a further solution of the utility model: a fixed post is fixedly installed inside the bottom of the clamping plate, which is located on a side of the mounting plate away from the mounting plate, and the fixed post corresponds to the fixed socket.
[0009] As a further solution of the utility model: a rotating motor is fixedly installed on the top of the support seat, the mounting plate is located on one side of the support seat and has two groups of mounting blocks fixedly installed thereon, a rotating screw is rotatably installed at the central position between the two groups of mounting blocks, and limiting sliding rods are symmetrically fixedly installed on both sides of the rotating screw between the two groups of mounting blocks.
[0010] As a further solution of the utility model: a movable seat is provided on the surface of the rotating screw and the two sets of limiting slide rods, and a movable pressure plate is fixedly installed on both ends of one side of the movable seat through the mounting plate, and pressure sensors are symmetrically fixedly installed on both sides of the bottom of the movable pressure plate, and the pressure sensors correspond to the rotating base plate.
[0011] As a further solution of the utility model: a bevel gear is fixedly installed at the output end of the rotating motor, a bevel gear is fixedly installed at the bottom end of the rotating screw through the rotating screw, and the two sets of bevel gears are meshed with each other.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The spring fatigue detection device for automobile spring production is provided with a rotating base plate, a clamping plate, a clamping column and a clamping spring. After the spring to be detected is sleeved on the top of the rotating base plate and located on the surface of the mounting rod, it is ensured that the spring to be detected will not tip over during the detection. The clamping plate is lifted up to rotate the fixed end block and clamp it into the inside of the mounting clamping plate so that the fixed socket corresponds to the fixed column. The clamping plate is loosened and pressed down to the top of the mounting clamping plate under the rebound action of the clamping spring until the fixed column is inserted into the fixed socket. The mounting rod is vertically clamped and fixed to one side of the mounting plate, so that the spring to be detected can be easily disassembled or installed.
[0014] 2. The spring fatigue detection device for automobile spring production is provided with a rotating screw, a rotating motor, a moving seat and a pressure sensor. After the spring to be detected is fixed on one side of the mounting plate, the rotating motor is started to transmit the rotation to the rotating screw through two sets of bevel gears, and the rotating screw is controlled to rotate, so that the moving seat slides on the surface of the rotating screw and the limit slide bar until the pressure sensor moves down and contacts the top of the spring to be detected. The pressure sensor transmits a stop signal to the rotating motor to control the rotating motor to stop, so as to facilitate the measurement of the distance between the moving pressure plate and the rotating bottom plate, and the fatigue of the spring to be detected is detected by measuring the length of the spring to be detected when it is placed vertically. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional schematic diagram of the unfolded structure of the utility model;
[0016] Figure 2It is a three-dimensional structural schematic diagram of the mounting plate, rotating screw and moving seat of the utility model;
[0017] Figure 3 It is a three-dimensional structural diagram of the base, mounting seat and rotating bottom plate of the utility model;
[0018] Figure 4 This is a three-dimensional structural diagram of the installation of the clamping plate, the pressing plate and the pressing spring of the utility model;
[0019] In the figure: 1. Mounting plate; 2. Base; 3. Mounting seat; 4. Rotating bottom plate; 5. Mounting rod; 6. Fixed end block; 7. Fixed socket; 8. Mounting card; 9. Mounting column; 10. Connecting end plate;
[0020] 11. Clamping plate; 12. Fixed clamping column; 13. Clamping spring; 14. Support seat; 15. Mounting block;
[0021] 16. Rotating screw; 17. Limiting slide bar; 18. Bevel gear; 19. Rotating motor; 20. Moving seat; 21. Moving pressure plate; 22. Pressure sensor. DETAILED DESCRIPTION
[0022] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
[0023] like Figure 1-4 As shown, the utility model provides a technical solution: a spring fatigue detection device for automobile spring production, comprising a mounting plate 1, a base 2 is fixedly installed at the bottom of one side of the mounting plate 1, a mounting seat 3 is fixedly installed on the top of the base 2, and a rotating bottom plate 4 is rotatably installed on the side of the mounting seat 3 away from the mounting plate 1, and a mounting rod 5 is fixedly installed at the central position of the top of the rotating bottom plate 4. By providing the rotating bottom plate 4, after the spring to be detected is placed on the top of the rotating bottom plate 4, the rotating bottom plate 4 is controlled to rotate, so that the spring to be detected can be vertically placed on the top of the rotating bottom plate 4, which is convenient for measuring the length of the spring to be detected when it is placed vertically;
[0024] A fixed end block 6 is fixedly installed at one end of the mounting rod 5 away from the rotating base plate 4, and a fixed socket 7 is provided at one end of the fixed end block 6. Because of the mounting rod 5, the spring to be tested is sleeved on the surface of the mounting rod 5 to ensure that the spring to be tested will not fall off the top of the rotating base plate 4 and tip over during testing.
[0025] The mounting plate 1 is located on the top of one side of the base 2 and is fixedly installed with a mounting card 8; two groups of mounting columns 9 are fixedly installed on the top of the mounting card 8, and connecting end plates 10 are fixedly installed on the tops of the two groups of mounting columns 9, and a clamping plate 11 is slidably installed on the surface of the two groups of mounting columns 9 located on the top of the mounting card 8, and a fixed clamping column 12 is fixedly installed inside the bottom of the clamping plate 11 on the side of the mounting card 8 away from the mounting plate 1, and the fixed clamping column 12 corresponds to the fixed socket 7. By providing the clamping plate 11 and the fixed clamping column 12, after the fixed end block 6 is inserted into one side of the mounting card 8, the clamping plate 11 is pressed against the top of the mounting card 8 to ensure that the fixed clamping column 12 can be inserted into the corresponding fixed socket 7, thereby clamping and fixing the mounting rod 5 to ensure that the rotating base plate 4 will not rotate at will on the top of the mounting seat 3.
[0026] A clamping spring 13 is provided on the surface of the mounting column 9 located at the top of the clamping plate 11, and a support seat 14 is fixedly installed at the bottom of the mounting plate 1 away from the base 2. Because of the clamping spring 13, the clamping plate 11 is pressed against the top of the mounting clamping plate 8 under the rebound action of the clamping spring 13, ensuring that the fixed clamping column 12 at the bottom of the clamping plate 11 can clamp and fix the fixed end block 6.
[0027] A rotating motor 19 is fixedly installed on the top of the support seat 14, and two groups of mounting blocks 15 are fixedly installed on the mounting plate 1 on one side of the support seat 14. A rotating screw 16 is rotatably installed at the central position between the two groups of mounting blocks 15, and limiting slide bars 17 are symmetrically fixedly installed on both sides of the rotating screw 16 between the two groups of mounting blocks 15. By providing the rotating screw 16 and the limiting slide bars 17, the rotating screw 16 is rotated to control the moving seat 20 to slide on the surfaces of the rotating screw 16 and the two groups of limiting slide bars 17, thereby ensuring that the moving seat 20 will not deflect during the movement.
[0028] A moving seat 20 is provided on the surface of the rotating screw 16 and the two sets of limiting slide bars 17. A moving pressure plate 21 is fixedly installed on both ends of one side of the moving seat 20 through the mounting plate 1. Pressure sensors 22 are symmetrically fixedly installed on both sides of the bottom of the moving pressure plate 21, and the pressure sensor 22 corresponds to the rotating base plate 4. Because the pressure sensor 22 is provided, when the moving seat 20 drives the moving pressure plate 21 to move up and down, the pressure sensor 22 moves on the top of the spring to be detected. When the pressure sensor 22 contacts the spring to be detected, the pressure sensor 22 transmits a stop signal to the rotating motor 19, so that the moving pressure plate 21 stops at the top of the spring to be detected in time.
[0029] A bevel gear 18 is fixedly installed at the output end of the rotating motor 19, and a bevel gear 18 is fixedly installed at the bottom end of the rotating screw 16 through the rotating screw 16, and the two sets of bevel gears 18 are meshed with each other. By providing the bevel gears 18, the rotating motor 19 is started to control the two sets of bevel gears 18 to rotate synchronously, thereby driving the rotating screw 16 to rotate and control the moving seat 20 to move up and down.
[0030] The working principle of the utility model is:
[0031] When the movable pressure plate 21 is located at the top of the mounting plate 1, the spring to be detected is sleeved on the surface of the mounting rod 5, the clamping plate 11 is lifted to make the fixed clamping column 12 away from the mounting clamping plate 8, the mounting rod 5 is rotated to make the fixed end block 6 clamped into the inside of the mounting clamping plate 8, the clamping plate 11 is loosened, and the fixed clamping column 12 is clamped into the inside of the fixed socket 7 under the rebound action of the clamping spring 13, the rotating motor 19 is started to control the rotating screw 16 to rotate, so that the moving seat 20 drives the moving pressure plate 21 to slide down on the surface of the rotating screw 16 and the two sets of limit slide bars 17 until the pressure sensor 22 contacts the bottom of the spring to be detected, the rotating motor 19 is controlled to stop, and the distance between the rotating bottom plate 4 and the moving pressure plate 21 is measured, so as to measure the vertically placed length of the spring to be detected.
[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0033] The above describes in detail the preferred implementation of this patent, but this patent is not limited to the above implementation. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of this patent.
Claims
1. A spring fatigue detection device for automobile spring production, comprising a mounting plate (1), characterized in that: A base (2) is fixedly mounted at the bottom of one side of the mounting plate (1), a mounting seat (3) is fixedly mounted on the top of the base (2), and a rotating bottom plate (4) is rotatably mounted on the side of the mounting seat (3) away from the mounting plate (1), a mounting rod (5) is fixedly mounted at the central position of the top of the rotating bottom plate (4), and a mounting clamping plate (8) is fixedly mounted on the top of the mounting plate (1) on one side of the base (2); Two groups of mounting columns (9) are fixedly mounted on the top of the mounting card plate (8), and connecting end plates (10) are fixedly mounted on the tops of the two groups of mounting columns (9). A clamping plate (11) is slidably mounted on the surfaces of the two groups of mounting columns (9) located on the top of the mounting card plate (8), and a clamping spring (13) is provided on the surface of the mounting columns (9) located on the top of the clamping plate (11). A support seat (14) is fixedly mounted on the bottom of the mounting plate (1) away from the base (2).
2. The spring fatigue detection device for automobile spring production according to claim 1, characterized in that: A fixed end block (6) is fixedly mounted on one end of the mounting rod (5) away from the rotating base plate (4), and a fixed insertion hole (7) is provided at one end of the fixed end block (6).
3. The spring fatigue detection device for automobile spring production according to claim 2, characterized in that: A fixed clamping column (12) is fixedly installed inside the bottom of the clamping plate (11) on a side of the mounting clamping plate (8) away from the mounting plate (1), and the fixed clamping column (12) corresponds to the fixed insertion hole (7).
4. The spring fatigue detection device for automobile spring production according to claim 1, characterized in that: A rotating motor (19) is fixedly mounted on the top of the support seat (14); two groups of mounting blocks (15) are fixedly mounted on one side of the support seat (14) on the mounting plate (1); a rotating screw rod (16) is rotatably mounted at a central position between the two groups of mounting blocks (15); and limiting sliding rods (17) are symmetrically fixedly mounted on both sides of the rotating screw rod (16) between the two groups of mounting blocks (15).
5. The spring fatigue detection device for automobile spring production according to claim 4, characterized in that: A movable seat (20) is provided on the surface of the rotating screw rod (16) and the two sets of limit slide rods (17); a movable pressure plate (21) is fixedly installed through the mounting plate (1) at both ends of one side of the movable seat (20); pressure sensors (22) are symmetrically fixedly installed on both sides of the bottom of the movable pressure plate (21), and the pressure sensors (22) correspond to the rotating bottom plate (4).
6. The spring fatigue detection device for automobile spring production according to claim 5, characterized in that: A bevel gear (18) is fixedly mounted on the output end of the rotating motor (19), and a bevel gear (18) is fixedly mounted on the bottom end of the rotating screw (16) through the rotating screw (16), and the two sets of bevel gears (18) are meshed with each other.