Emulsifier production sampling detection device
By designing an emulsifier production sampling and testing device and using laser to detect the quality of the emulsifier, the problem of inability to conduct timely sampling and testing in the prior art is solved, timely detection and quality control in the production of emulsifier is achieved, and production waste is reduced.
Patent Information
- Application Number
- CN202420975497.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-08
AI Technical Summary
During the emulsifier production process, the existing technology cannot conduct timely sampling and testing, which leads to difficult time discovering quality problems of emulsifiers and causing waste of production.
Design an emulsifier production sampling and testing device, including the main body of the sampling box, the water pump equipment box, the pump pump, the liquid extraction pipe, the liquid outlet pipe, the diversion pipe, the diversion pipe, the electrically controlled valve, the connecting pipe, the sampling storage tank, the detection box, the transparent diversion pipe, the laser emitter and the light sensor. The device extracts the emulsifier through a water pump and uses laser to detect the quality of the emulsifier to achieve real-time sampling and detection.
This device can realize timely sampling and testing in the production of emulsifiers, reduce waste in the production of emulsifiers, and improve production efficiency and product quality.
Smart Images

Figure CN222599268U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsifier production auxiliary equipment, in particular to an emulsifier production sampling detection device. Background Art
[0002] Emulsifier is a stabilizer for emulsions and a type of surfactant. The function of an emulsifier is that when it is dispersed on the surface of a dispersed phase, it forms a thin film or a double layer, which can make the dispersed phase have an electric charge. This can prevent the small droplets of the dispersed phase from condensing with each other, making the formed emulsion more stable.
[0003] In the production process of modern emulsifiers, assembly line production is often used. However, the production sampling and testing of emulsifiers are often carried out manually after the production is completed. However, this kind of sampling often cannot discover the quality problems of emulsifiers in time, resulting in a lot of waste for manufacturers or equipment of such mass production. Summary of the invention
[0004] The technical problem to be solved by the utility model is to provide an emulsifier production sampling detection device capable of real-time detection and sampling, in view of the deficiency of the above-mentioned background technology that sampling and detection cannot be carried out in time.
[0005] In order to solve the above technical problems, the technical solution provided by the utility model is: an emulsifier production sampling and detection device, comprising a sampling box body, a water pump equipment box is connected to the rear side of the sampling box body, a water pump is connected inside the water pump equipment box, the water pump is connected with a liquid suction pipe extending to the outside and a liquid outlet pipe extending into the sampling box body, the liquid outlet pipe extends to the top of the sampling box body and is connected with a diversion and liquid separation pipe, a plurality of diversion pipes are connected to the bottom of the diversion and liquid separation pipe, a connecting pipe is threadedly connected at the bottom of the diversion pipe, a sampling storage tank is connected to the bottom of the connecting pipe, a detection box is connected to one side of the sampling box body, the diversion and liquid separation pipe extends to the detection box and is connected with a transparent diversion pipe, the transparent diversion pipe is connected with a reflux pipe extending to the outside, and the top and bottom of the detection box are respectively connected with laser emitters and light sensors corresponding to the transparent diversion pipes.
[0006] Furthermore, the diversion pipe is connected with an electric control valve to facilitate the control of the liquid outlet direction.
[0007] Furthermore, the inner bottom of the diversion pipe is provided with an internal connection thread, and the outer side of the connecting pipe is provided with an external connection thread matching the internal connection thread, so as to facilitate the disassembly and assembly of the sampling storage tank.
[0008] Furthermore, an exhaust pipe is connected to the top of the sampling storage tank, and a one-way valve is connected to the exhaust pipe to facilitate one-way exhaust of gas.
[0009] Furthermore, a control box is connected to the bottom of the sampling box body to facilitate the control of electrical components in the device.
[0010] Furthermore, the outside of the water pump equipment box, the outside of the sampling box body and the outside of the detection box are respectively connected with a first sealing door, a second sealing door and a third sealing door, which facilitates the repair and maintenance of the internal equipment and electrical components.
[0011] The advantage of the emulsifier production sampling and detection device of the utility model over the prior art is that the device can perform timely sampling operations in production by adding sampling and detection equipment to the equipment for producing emulsifiers on the assembly line, and cooperate with laser to detect the quality of the emulsifier, thereby reducing waste in emulsifier production. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is the first structural schematic diagram of an emulsifier production sampling and detection device of the utility model.
[0013] Figure 2 This is the second structural schematic diagram of an emulsifier production sampling and detection device of the utility model.
[0014] Figure 3 It is a first cross-sectional structural schematic diagram of an emulsifier production sampling detection device of the utility model.
[0015] Figure 4 It is a second cross-sectional structural schematic diagram of an emulsifier production sampling detection device of the utility model.
[0016] Figure 5 The utility model is a top sectional structural diagram of an emulsifier production sampling detection device.
[0017] As shown in the figure: 1. Sampling box body; 2. Water pump equipment box; 3. Water pump; 4. Liquid suction pipe; 5. Liquid outlet pipe; 6. Diversion and distribution pipe; 7. Diversion pipe; 8. Electric control valve; 9. Connecting pipe; 10. Connecting internal thread; 11. Connecting external thread; 12. Sampling storage tank; 13. Exhaust pipe; 14. One-way valve; 15. Detection box; 16. Transparent diversion pipe; 17. Laser emitter; 18. Light sensor; 19. Reflux pipe; 20. Control box; 21. First sealing door; 22. Second sealing door; 23. Third sealing door. DETAILED DESCRIPTION
[0018] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0019] Combined with Figure 1-5, an emulsifier production sampling and testing device, comprising a sampling box body 1, a control box 20 is connected to the bottom of the sampling box body 1, a water pump equipment box 2 is connected to the rear side of the sampling box body 1, a water pump 3 is connected to the water pump equipment box 2, the water pump 3 is connected to a liquid suction pipe 4 extending to the outside and a liquid outlet pipe 5 extending into the sampling box body 1, the liquid outlet pipe 5 extends to the top of the sampling box body 1 and is connected to a diversion liquid distribution pipe 6, a plurality of diversion pipes 7 are connected to the bottom of the diversion liquid distribution pipe 6, a connecting pipe 9 is threadedly connected to the bottom of the diversion pipe 7, a sampling storage tank 12 is connected to the bottom of the connecting pipe 9, and an electric control valve 8 is connected to the diversion pipe 7;
[0020] In the specific implementation, the emulsifier in the production line pipeline is extracted by the water pump 3, and then the corresponding electric control valve 8 is started to cooperate with the diversion pipe 7 and the connecting pipe 9 to flow the sampled emulsifier into the sampling storage tank 12 for storage.
[0021] A detection box 15 is connected to one side of the sampling box body 1, and the diversion and liquid distribution tube 6 extends into the detection box 15 and is connected to a transparent diversion tube 16, and the transparent diversion tube 16 is connected to a return tube 19 extending to the outside, and the top and bottom of the detection box 15 are respectively connected to a laser emitter 17 and a light sensor 18 corresponding to the transparent diversion tube 16;
[0022] In the specific implementation, the liquid extraction pipe 4 and the return pipe 19 are connected to the pipeline of the production line. In normal production, by starting the water pump 3, the emulsifier in the pipeline passes through the liquid extraction pipe 4, the liquid outlet pipe 5, the diversion and distribution pipe 6, the transparent diversion pipe 16 and the return pipe 19 in sequence. During the flow, the laser emitter 17 and the light sensor 18 are started. Through laser irradiation, the light intensity is sensed in conjunction with the light sensor 18 to roughly sense the quality of the emulsifier. When an abnormality occurs, the corresponding electric control valve 8 is started to perform diversion sampling detection operations.
[0023] An internal connecting thread 10 is provided at the bottom of the inner side of the diverter pipe 7, an external connecting thread 11 matching the internal connecting thread 10 is provided at the outer side of the connecting pipe 9, an exhaust pipe 13 is connected to the top of the sampling storage tank 12, and a one-way valve 14 is connected to the exhaust pipe 13. The disassembly and assembly of the sampling storage tank 12 can be ensured by connecting the internal connecting thread 10 and the external connecting thread 11, and the gas can be discharged when the emulsifier flows in by the exhaust pipe 13 matching the one-way valve 14.
[0024] The outside of the water pump equipment box 2, the outside of the sampling box body 1 and the outside of the detection box 15 are respectively connected with a first sealing door 21, a second sealing door 22 and a third sealing door 23. The first sealing door 21, the second sealing door 22 and the third sealing door 23 facilitate maintenance and repair of electrical components in the water pump equipment box 2, the sampling box body 1 and the detection box 15.
[0025] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. An emulsifier production sampling and testing device, comprising a sampling box body (1), characterized in that: The sampling box body (1) is connected to a water pump equipment box (2) at the rear side, the water pump equipment box (2) is connected to a water pump (3), the water pump (3) is connected to a liquid extraction pipe (4) extending to the outside and a liquid outlet pipe (5) extending into the sampling box body (1), the liquid outlet pipe (5) extends to the top of the sampling box body (1) and is connected to a diversion liquid distribution pipe (6), the diversion liquid distribution pipe (6) is connected to a plurality of diversion pipes (7) at the bottom, and the diversion pipes (7) are threadedly connected to each other at the bottom. A connecting pipe (9) is connected to the bottom of the connecting pipe (9) and a sampling storage tank (12); a detection box (15) is connected to one side of the sampling box body (1); the diversion and liquid distribution pipe (6) extends into the detection box (15) and is connected to a transparent diversion pipe (16); the transparent diversion pipe (16) is connected to a return pipe (19) extending to the outside; and a laser emitter (17) and a light sensor (18) corresponding to the transparent diversion pipe (16) are respectively connected to the top and bottom of the detection box (15).
2. The emulsifier production sampling detection device according to claim 1, characterized in that: The diverter pipe (7) is connected to an electric control valve (8).
3. The emulsifier production sampling detection device according to claim 1, characterized in that: The inner bottom of the diverter pipe (7) is provided with a connecting internal thread (10), and the outer side of the connecting pipe (9) is provided with a connecting external thread (11) matching the connecting internal thread (10).
4. The emulsifier production sampling detection device according to claim 1, characterized in that: An exhaust pipe (13) is connected to the top of the sampling storage tank (12), and a one-way valve (14) is connected to the exhaust pipe (13).
5. The emulsifier production sampling detection device according to claim 1, characterized in that: A control box (20) is connected to the bottom of the sampling box body (1).
6. The emulsifier production sampling detection device according to claim 1, characterized in that: The outside of the water pump equipment box (2), the outside of the sampling box body (1) and the outside of the detection box (15) are respectively connected with a first sealing door (21), a second sealing door (22) and a third sealing door (23).