Injection molding orientation device
By designing an injection molding orientation device including a processing box, a control component and a temperature control component, rapid heating and cooling of the mold is achieved, and the problem of low orientation of magnetic materials caused by insufficient mold temperature in the prior art is solved, and high-quality injection molding magnets are obtained.
Patent Information
- Application Number
- CN202420624249.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-28
AI Technical Summary
During injection molding, the existing injection molding device is not convenient to quickly cool to room temperature, resulting in the inability to obtain the injection molded magnet with the highest orientation, affecting the stability of the magnetic characteristics and the magnetic field strength.
An injection molding orientation device is designed, including a processing box, control component and temperature control component. Through components such as cylinders, heating pipes and water pumps, rapid heating and cooling of the mold is achieved to ensure high orientation of the magnetic material.
By rapidly heating and cooling the mold, the flowability and orientation of the magnetic material are improved, and the problem of low orientation of the magnetic material caused by insufficient mold temperature in the prior art is solved, and high-quality injection molded magnets are obtained.
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Figure CN222600731U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding equipment, in particular to an injection molding orientation device. Background Art
[0002] Injection molding is a method of producing industrial products. Injection molding is mainly achieved through injection molding machines and molds. Injection molded magnets are permanent magnets made of magnetic powder and adhesives, called injection molded magnets. Injection molded magnets are a new type of material with a wide range of applications. Due to their good magnetic properties and machinability, they have broad market prospects in the fields of electronics, automobiles, and medical treatment. In the injection molding of magnets, the injection orientation has a great influence on the performance and quality of the injection molded parts.
[0003] A magnet orientation molding device with patent application number 201320592738.2 heats the mold cavity by setting a heating mechanism so that the surface bonding of the anisotropic magnetic powder in the mold cavity is in a molten state, reducing the interference with the orientation of the magnetic powder. However, during injection molding, the mold is not easy to cool down to room temperature quickly, which is not conducive to obtaining the injection molded magnet with the highest orientation degree.
[0004] In the injection molding process of magnets, the higher the orientation degree of the magnetic material, the more stable its magnetic characteristics. Some existing injection molding devices usually use common mold temperatures or perform molding processes on magnetic materials at room temperature, which is not conducive to reducing the coercive force of magnetic powder and affects the magnetic field strength and the orientation degree of the magnetic material. At the same time, it is not convenient to quickly cool down the magnetized magnetic material, which brings certain difficulties to sufficient orientation.
[0005] Therefore, it is necessary to provide a new injection molding orientation device to solve the above technical problems. Utility Model Content
[0006] In order to solve the above technical problems, the utility model provides an injection molding orientation device which is convenient for heating and cooling the mold to improve the orientation degree of the magnetic material.
[0007] The injection molding orientation device provided by the utility model comprises a processing box, a control component and a temperature control component, one side of the processing box is fixedly connected with a cylinder, and the piston rod of the cylinder is fixedly connected with a connecting rod; the control component is arranged on the inner side of the processing box, the control component comprises a support frame, a moving plate and a fixed block, the inner side of the processing box is fixedly connected with the support frame, the inner side of the support frame is provided with a moving plate, and one side of the moving plate is fixedly connected with a fixed block; the temperature control component is arranged inside the processing box, the temperature control component comprises a mounting frame and a liquid storage box, the inside of the processing box is fixedly connected with the mounting frame, and the inner side of the mounting frame is fixedly connected with the liquid storage box.
[0008] As an injection molding orientation device provided by the utility model, preferably, the control assembly also includes a control frame and a connecting plate, the control frame is fixedly connected to the inner side of the support frame, and connecting plates are provided at both ends of the control frame.
[0009] As an injection molding orientation device provided by the utility model, preferably, a support block is fixedly connected to the inner side of the support frame, and a support rod is slidably connected to the inner side of the support block.
[0010] As an injection molding orientation device provided by the utility model, preferably, one end of the support rod is fixedly connected to a positioning plate, the outer side of the support rod is fixedly connected to a first support plate, one end of the support rod is fixedly connected to a moving plate, and the outer side of the support rod is fixedly connected to a second support plate.
[0011] As an injection molding orientation device provided by the utility model, preferably, a first mold is fixedly connected to one side of the first support plate, a second mold is fixedly connected to one side of the second support plate, and heating tubes are arranged inside the first mold and the second mold.
[0012] As an injection molding orientation device provided by the utility model, preferably, the temperature control component also includes a water pump and a delivery pipe, the inner side of the mounting frame is fixedly connected with a water pump, and the water outlet of the water pump is connected with the delivery pipe.
[0013] As an injection molding orientation device provided by the utility model, preferably, the water inlet of the water pump is connected to the interior of the liquid storage box, and one end of the delivery pipe is connected to the interior of the liquid storage box.
[0014] As an injection molding orientation device provided by the utility model, preferably, a fan is arranged inside the processing box, and through holes and through grooves are respectively opened inside the processing box.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The injection molding orientation device is convenient for controlling the contact and separation of the first mold and the second mold through the cylinder, the control component, the support rod, the positioning plate, the first support plate and the second support plate, which is conducive to forming a mold cavity that is convenient for injection molding and taking out the molded magnet. Under the action of the heating tube, it is convenient to heat the mold cavity, improve the fluidity of the magnetic material, and help to improve the orientation degree. After the heating tube is turned off, under the action of the water pump, the coolant in the liquid storage box circulates in the conveying pipe, and under the action of the fan and the through groove, the cooled air is blown to the first mold and the second mold, so that the mold cavity is quickly cooled, and the magnetic material of the melt is promoted to solidify and injection molding. At the same time, it is conducive to ensuring that the orientation degree is not destroyed, and it is convenient to obtain highly oriented injection molded magnets. The problem that some existing injection molding devices usually use common mold temperatures or perform molding processing on magnetic materials at room temperature is solved, which is not conducive to reducing the coercive force of magnetic powder, affecting the magnetic field strength and the orientation degree of magnetic materials, and at the same time it is not convenient to quickly cool the magnetized magnetic material, which brings certain difficulties to full orientation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic structural diagram of a preferred embodiment of the injection molding orientation device provided by the utility model;
[0018] Figure 2 for Figure 1 The structural schematic diagram of the novel control component shown;
[0019] Figure 3 for Figure 1 The structural schematic diagram of the new heating tube shown;
[0020] Figure 4 for Figure 1 Schematic diagram of the structure of the new temperature control component shown.
[0021] Numbers in the figure: 1. processing box; 2. cylinder; 3. connecting rod; 4. control component; 41. support frame; 42. moving plate; 43. fixing block; 44. control frame; 45. connecting plate; 5. temperature control component; 51. mounting frame; 52. liquid storage box; 53. water pump; 54. delivery pipe; 6. support block; 7. support rod; 8. positioning plate; 9. first support plate; 10. first mold; 11. second support plate; 12. second mold; 13. heating tube; 14. fan; 15. through hole; 16. through groove. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0023] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 ,in Figure 1 A schematic structural diagram of a preferred embodiment of the injection molding orientation device provided by the utility model; Figure 2 for Figure 1 The structural schematic diagram of the novel control component shown; Figure 3 for Figure 1 The structural schematic diagram of the new heating tube shown; Figure 4 for Figure 1 The structural schematic diagram of the novel temperature control component is shown. An injection molding orientation device comprises a processing box 1, a cylinder 2 is fixedly connected to one side of the processing box 1, and a connecting rod 3 is fixedly connected to the piston rod of the cylinder 2.
[0024] In the specific implementation process, Figure 1 , Figure 2 and Figure 3 As shown, the control component 4 is arranged on the inner side of the processing box 1, and the control component 4 includes a support frame 41, a moving plate 42 and a fixed block 43. The inner side of the processing box 1 is fixedly connected with the support frame 41, the inner side of the support frame 41 is provided with a moving plate 42, and one side of the moving plate 42 is fixedly connected with a fixed block 43.
[0025] The control assembly 4 further includes a control frame 44 and a connecting plate 45 . The control frame 44 is fixedly connected to the inner side of the support frame 41 , and connecting plates 45 are provided at both ends of the control frame 44 .
[0026] The inner side of the support frame 41 is fixedly connected with a support block 6 , and the inner side of the support block 6 is slidably connected with a support rod 7 .
[0027] One end of the support rod 7 is fixedly connected to a positioning plate 8, the outer side of the support rod 7 is fixedly connected to a first support plate 9, one end of the support rod 7 is fixedly connected to the moving plate 42, and the outer side of the support rod 7 is fixedly connected to a second support plate 11.
[0028] A first mold 10 is fixedly connected to one side of the first support plate 9 , and a second mold 12 is fixedly connected to one side of the second support plate 11 . Heating tubes 13 are disposed inside the first mold 10 and the second mold 12 .
[0029] It should be noted that: under the drive of the cylinder 2, the connecting rod 3 drives the moving plate 42 to move under the support of the support rod 7, and under the action of the support rod 7, the positioning plate 8 is pushed to move, and under the fixation of the first support plate 9, the first mold 10 is driven to move. At the same time, under the connection of the fixed block 43, the connecting plate 45 near the moving plate 42 pushes the control frame 44 to rotate under the support and fixation of the support frame 41, so that the connecting plate 45 near the second mold 12 pulls the second support plate 11 to move, thereby pulling the second mold 12 to move, so that the first mold 10 and the second mold 12 are connected. The two molds 12 show an opening and closing movement. When the first mold 10 and the second mold 12 are in contact, it is convenient to form a mold cavity for injection molding magnets, which is convenient for injecting processing materials. When the first mold 10 and the second mold 12 are separated, it is convenient to take out the injection molded magnets. The operation is labor-saving and convenient. Under the action of the heating tube 13, it is convenient to quickly heat the inside of the first mold 10 and the second mold 12, which is beneficial to improve the fluidity and filling speed of the magnetic material in the mold cavity, reduce the viscosity of the magnetic powder, and help improve the orientation degree of the magnetic powder in the magnetic material, thereby improving the performance and quality of the injection molded products.
[0030] refer to Figure 1 and Figure 4 As shown, the temperature control component 5 is arranged inside the processing box 1, and the temperature control component 5 includes a mounting frame 51 and a liquid storage box 52. The mounting frame 51 is fixedly connected to the inside of the processing box 1, and the inner side of the mounting frame 51 is fixedly connected to the liquid storage box 52.
[0031] The temperature control component 5 further includes a water pump 53 and a delivery pipe 54 . The water pump 53 is fixedly connected to the inner side of the mounting frame 51 , and the water outlet of the water pump 53 is connected to the delivery pipe 54 .
[0032] The water inlet of the water pump 53 is communicated with the interior of the liquid storage box 52 , and one end of the delivery pipe 54 is communicated with the interior of the liquid storage box 52 .
[0033] A fan 14 is disposed inside the processing box 1 , and a through hole 15 and a through slot 16 are respectively opened inside the processing box 1 .
[0034] It should be noted that the liquid storage box 52, the water pump 53 and the delivery pipe 54 are fixed by the mounting frame 51. Driven by the water pump 53, the coolant in the liquid storage box 52 flows in the delivery pipe 54, effectively reducing the ambient temperature. The fan 14 is started, and under the action of the through groove 16, the cooled air is blown to the surroundings of the first mold 10 and the second mold 12, which is beneficial to quickly reduce the mold cavity temperature, allowing the magnetic material to cool and solidify, which is beneficial to maintaining the degree of orientation and obtaining an injection molded magnet with a high degree of orientation.
[0035] The working principle of an injection molding orientation device provided by the utility model is as follows:
[0036] When in use, under the action of the cylinder 2, the moving plate 42 is driven to move through the connecting rod 3, and under the action of the support rod 7, the fixed block 43 drives the connecting plate 45 to move, thereby pushing the control frame 44 to rotate, pulling another connecting plate 45 to drive the second support plate 11 to move, thereby controlling the movement of the second mold 12. At the same time, under the action of the moving plate 42, the support rod 7 drives the positioning plate 8 to move, and then drives the first mold 10 to move under the support of the first support plate 9. When the connecting rod 3 pushes, the first mold 10 and the second mold 12 move away from each other. When the connecting rod 3 is reset, the first mold 10 and the second mold 12 contact, controlling the first mold 10 and the second mold 12 to move. The two molds 12 are in contact to form a mold cavity, and magnetic material is injected into the mold cavity. Under the action of the heating tube 13, the mold cavity is heated, which is beneficial to reduce the adhesion between the magnetic powders and facilitate mold filling, orientation and magnetization. After closing the heating tube 13, the coolant in the liquid storage box 52 circulates in the delivery pipe 54 under the drive of the water pump 53, which is beneficial to achieve rapid cooling. Under the action of the fan 14 and the through groove 16, the cooled air is blown to the first mold 10 and the second mold 12, so that the molten material in the mold cavity is solidified, which is convenient for obtaining injection molded magnets with high orientation, and is conducive to processing into high-quality injection molded magnets, thereby promoting the development of the injection molded magnet industry.
[0037] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An injection molding orientation device, characterized in that: include: A processing box (1), one side of the processing box (1) is fixedly connected to a cylinder (2), and the piston rod of the cylinder (2) is fixedly connected to a connecting rod (3); A control component (4), the control component (4) being arranged on the inner side of the processing box (1), the control component (4) comprising a support frame (41), a moving plate (42) and a fixed block (43), the inner side of the processing box (1) being fixedly connected to the support frame (41), the inner side of the support frame (41) being provided with a moving plate (42), and one side of the moving plate (42) being fixedly connected to the fixed block (43); A temperature control component (5), the temperature control component (5) being arranged inside the processing box (1), the temperature control component (5) comprising a mounting frame (51) and a liquid storage box (52), the mounting frame (51) being fixedly connected inside the processing box (1), and the liquid storage box (52) being fixedly connected inside the mounting frame (51).
2. The injection molding orientation device according to claim 1, characterized in that: The control assembly (4) further comprises a control frame (44) and a connecting plate (45); the control frame (44) is fixedly connected to the inner side of the support frame (41); and connecting plates (45) are provided at both ends of the control frame (44).
3. The injection molding orientation device according to claim 1, characterized in that: A support block (6) is fixedly connected to the inner side of the support frame (41), and a support rod (7) is slidably connected to the inner side of the support block (6).
4. The injection molding orientation device according to claim 3, characterized in that: One end of the support rod (7) is fixedly connected to a positioning plate (8), the outer side of the support rod (7) is fixedly connected to a first support plate (9), one end of the support rod (7) is fixedly connected to a moving plate (42), and the outer side of the support rod (7) is fixedly connected to a second support plate (11).
5. The injection molding orientation device according to claim 4, characterized in that: A first mold (10) is fixedly connected to one side of the first support plate (9), a second mold (12) is fixedly connected to one side of the second support plate (11), and heating pipes (13) are provided inside the first mold (10) and the second mold (12).
6. The injection molding orientation device according to claim 1, characterized in that: The temperature control component (5) further comprises a water pump (53) and a delivery pipe (54); the inner side of the mounting frame (51) is fixedly connected to the water pump (53); and the water outlet of the water pump (53) is connected to the delivery pipe (54).
7. The injection molding orientation device according to claim 6, characterized in that: The water inlet of the water pump (53) is in communication with the interior of the liquid storage box (52), and one end of the delivery pipe (54) is in communication with the interior of the liquid storage box (52).
8. The injection molding orientation device according to claim 1, characterized in that: A fan (14) is arranged inside the processing box (1), and a through hole (15) and a through groove (16) are respectively opened inside the processing box (1).
Citation Information
Patent Citations
Magnet oriented forming device
CN203541521U