Device for obtaining power generation power from axle through rolling friction

By installing suspension, positioning wheel set and driven wheel between train wheels, and using rolling friction to drive generator power generation, the problems of inconvenient installation of traditional power generation equipment and adverse effects on the axles are solved, and efficient and convenient power generation is achieved.

CN222602201UActive Publication Date: 2025-03-11CHENGDU CHANGTONG RAILWAY TECH EXPL CO LTD
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Patent Information

Application Number
CN202420568655.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2025-03-11
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

When traditional freight train power generation equipment is installed at the shaft end, the shaft end is heavy and load-oriented, and the vehicle needs to be modified.

Method used

A device for obtaining power generation from the axle through rolling friction is designed, including a suspension, a positioning wheel set and a driven wheel, and the generator drives power generation through the rotation of the driven wheel.

Benefits of technology

It solves the problems of limited space, heavy load and inconvenient installation during installation of traditional power generation equipment. It also uses rubber rollers as friction wheels and positioning wheels, which will not have adverse effects on the axle, and will be very convenient for later maintenance and maintenance.

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Abstract

The utility model discloses a device for obtaining power generation power from an axle through rolling friction, which comprises a suspension and a base frame, wherein the base frame is positioned between two opposite train wheels and is fixedly connected to a train, and the base frame does not rotate along with the axle of the train; the positioning wheel set comprises a plurality of positioning wheels rotationally mounted on the suspension, and the positioning wheels are located on the periphery of a train axle and attached to the train axle; the driven wheel is rotationally installed on the suspension and makes contact with the train axle, and the train axle drives the driven wheel to rotate through friction of rolling wheels; the power generation device is reasonable in design and ingenious in structure, power is obtained from the axle through rolling friction, and the problems that when traditional freight train power generation equipment is installed at the axle end, space is limited, the axle end is heavy and unbalanced in load, installation is inconvenient, and a train needs to be transformed are solved.
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Description

Technical Field

[0001] The utility model relates to a train power generating device, in particular to a device which obtains power generating power from an axle through rolling friction. Background Art

[0002] When existing power generation devices obtain power from train axles, they are generally installed at the ends of the axles. Figure 1 As shown in the figure, the shaft end generator is only fixed on one side, and the structure can be simplified to a cantilever beam. However, the cantilever beam will aggravate the vibration under vibration conditions, which will have an adverse effect on the generator structure. In addition, the shaft end needs to be disassembled and modified when installing the generator, which has high construction requirements. Utility Model Content

[0003] Therefore, in order to solve the above shortcomings, the utility model provides a device with reasonable design and ingenious structure, which obtains power generation from the axle through rolling friction. It solves the problems of limited space, unbalanced load at the axle end, inconvenient installation and vehicle modification when the power generation equipment of traditional freight trains is installed at the axle end.

[0004] On the one hand, a device for obtaining electric power from the axle by rolling friction, including

[0005] The suspension is located between two opposite train wheels and is fixedly connected to the train frame, which does not rotate with the train axle;

[0006] A positioning wheel assembly, comprising a plurality of positioning wheels rotatably mounted on the suspension, the positioning wheels being located at the periphery of the train axle and being in close contact with the train axle; and

[0007] The driven wheel is rotatably mounted on the suspension and contacts the train axle. The train axle drives the driven wheel to rotate through roller friction.

[0008] Optionally, the driven wheel is installed via a rotating shaft, the rotating shaft is installed on a frame via a bearing, the frame is connected to the suspension via an elastic member, and the frame can drive the driven wheel to move up and down in the radial direction of the train axle. In order to improve the smooth movement of the frame, a guide member is slidably arranged between the frame and the suspension.

[0009] Optionally, the driven wheel is equipped with an elastic member that enables the driven wheel to contact the train axle. Preferably, the elastic member is a compression constant force spring.

[0010] Optionally, a generator is also included, and the rotor of the generator is drivingly connected to the driven wheel.

[0011] Optionally, a battery electrically connected to the generator is mounted on the suspension.

[0012] Optionally, the suspension includes a rotation-stop bracket, which is fixedly connected to the base frame.

[0013] Optionally, the base frame is a bogie bolster.

[0014] Optionally, the suspension also includes an upper suspension and a lower suspension, wherein the train axle passes through the upper suspension, the upper suspension is fixedly connected to the base frame via a rotation-stop bracket, the lower suspension is fixedly installed below the upper suspension via screws, and the battery is installed on the lower suspension.

[0015] Optionally, the device includes a plurality of driven wheels, and the plurality of driven wheels are arranged on the periphery of the train axle.

[0016] The utility model has the following advantages:

[0017] The utility model has reasonable design and simple structure, and is a device that obtains power generation from the axle through rolling friction, and solves the problems of limited space, unbalanced load at the axle end, inconvenient installation and vehicle modification when the power generation equipment of traditional freight trains is installed at the axle end.

[0018] The utility model generates electricity through the above method without modifying the train vehicle. The generator and the driven wheel are installed on the axle between the two wheels, so there will be no problem of unbalanced weight and unbalanced load. In addition, the scheme adopts rubber rollers as friction wheels and positioning wheels, which will not cause adverse effects on the axle, and is also very convenient for later maintenance and repair. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the installation of a traditional shaft-end generator;

[0020] Figure 2 It is a force diagram of a traditional shaft-end generator;

[0021] Figure 3 It is a schematic diagram of the installation and rotation of the device for obtaining power generation from the axle through rolling friction according to the utility model;

[0022] Figure 4 It is a three-dimensional structural schematic diagram of the device for obtaining power generation from the axle through rolling friction according to the utility model;

[0023] Figure 5 It is a three-dimensional structural schematic diagram of the upper suspension and the generator of the utility model;

[0024] Figure 6 It is a schematic diagram of the connection between the generator, the driven wheel and the elastic member of the utility model;

[0025] Figure 7 It is a schematic diagram of the structure of the device for obtaining power generation from the axle through rolling friction according to the utility model;

[0026] Figure 8 It is a cross-sectional schematic diagram of the device (multiple generator states) of the utility model for obtaining power generation from the axle through rolling friction;

[0027] In the figure: 101, lower suspension; 102, upper suspension; 1021, upper cover; 1022, strip hole; 103, suspension; 104, driven wheel; 105, elastic member; 106, positioning wheel; 107, anti-rotation bracket; 108, battery; 109, generator; 200, shaft end generator; 300, train axle. DETAILED DESCRIPTION

[0028] Embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limiting the present application.

[0029] In this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises", or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article, or apparatus.

[0030] As described in the background technology, when existing power generation devices obtain power from train axles, they are generally installed at the ends of the axles. Figure 1 and Figure 2 As shown, the shaft end generator 200 is only fixed on one side, and can be simplified as a cantilever beam in structure. However, the cantilever beam will aggravate the vibration under vibration conditions, which will have an adverse effect on the generator structure. In addition, the shaft end needs to be disassembled and modified when installing the generator, which has high construction requirements.

[0031] Based on the above reasons, this embodiment provides a device for obtaining power generation from the axle through rolling friction, such as Figure 3-Figure 8 As shown, it includes a suspension 103, a positioning wheel set, a driven wheel 104 and a generator 109.

[0032] The suspension 103 is located between two opposite train wheels and is fixedly connected to a base frame of the train, which does not rotate with the train axle. The base frame is a bogie bolster;

[0033] The positioning wheel set includes a plurality of positioning wheels 106 rotatably mounted on the suspension 103 , the positioning wheels 106 are located at the periphery of the train axle and fit the train axle 300 ;

[0034] The driven wheel 104 is drivingly connected to the rotor of the generator 109 , and the generator 109 is mounted on the suspension 103 via an elastic member 105 ; preferably, the elastic member is a constant force spring.

[0035] The driven wheel 104 is in contact with the train axle, and the train axle 300 drives the driven wheel to rotate through roller friction, and the rotation of the driven wheel drives the generator to generate electricity.

[0036] The above-mentioned technical features can realize the acquisition of power from the train axle through rolling friction, so as to generate electricity through the power; it solves the problems of limited space when installing the power generation equipment on the axle end of the traditional freight train, heavy and unbalanced load on the axle end, inconvenient installation and need to modify the vehicle.

[0037] In order to store electricity generated by the generator, in one embodiment, a storage battery 108 electrically connected to the generator is installed on the suspension 103 .

[0038] In order to solve the problem of synchronous rotation of the suspension and the train axle, in one embodiment, the suspension includes a rotation-stopping bracket 107, which is fixedly connected to the base frame.

[0039] In order to facilitate the installation of the positioning wheel, the driven wheel and the battery, in one embodiment, the suspension 103 also includes an upper suspension 102 and a lower suspension 101, wherein the train axle 300 passes through the upper suspension 102, the upper suspension 102 is fixedly connected to the base frame through a stop bracket 107, the lower suspension 101 is fixedly installed under the upper suspension 102 by screws, and the battery 108 is installed on the lower suspension 101.

[0040] For example, Figure 4 and Figure 5 As shown, the upper suspension 102 is bent and has a mounting groove in the middle. An upper cover 1021 is fixedly installed at the upper end of the mounting groove. The positioning wheel 106 is installed in the mounting groove through a rotating shaft. The generator is installed in the mounting groove. The driven wheel is connected to the generator and is located on both sides of the upper suspension. The elastic member is installed between the upper cover and the generator. The generator can move up and down in the mounting groove.

[0041] like Figure 5As shown, the upper suspension is connected to the anti-rotation bracket through a pin shaft, and a strip hole 1022 matching the pin shaft is opened on the upper suspension. The length direction of the strip hole is the same as the shock absorption direction of the train axle, and the pin shaft can move along the length direction in the strip hole; the strip hole 1022 can prevent the bogie bolster or other base frame from moving in the shock absorption direction of the train and transmitting it to the upper suspension beam, thereby improving the stability of the entire device.

[0042] In order to increase the power generation, in one embodiment, Figure 8 As shown, the device includes a plurality of driven wheels 104, which are arranged at the periphery of the train axle, and each of the driven wheels is connected to a generator.

[0043] In another embodiment, when generating electricity from the axle by rolling friction, the specific operation is as follows:

[0044] Determine the number of driven wheels and generators connected to the driven wheels according to power generation demand;

[0045] According to the number of driven wheels, the driven wheels are evenly arranged on the periphery of the train axle, and the elasticity of the elastic member allows the driven wheels to fit the train axle;

[0046] The rotation of the train axle drives the driven wheels to rotate, and the rotating driven wheels drive the corresponding generator to generate electricity.

[0047] Specifically, according to the number of driven wheels, the specific method of arranging the driven wheels on the periphery of the train axle is:

[0048] The driven wheel is mounted between two train wheels through a suspension and is positioned using a number of positioning wheels mounted on the suspension and adapted to the train axles;

[0049] The suspension is connected to the bogie bolster via a rotation-stop bracket.

[0050] The above power generation method does not require modification of the train vehicle. The generator and driven wheel are installed on the axle between the two wheels, so there will be no problem of unbalanced weight and unbalanced load. In addition, this solution uses rubber rollers as friction wheels and positioning wheels, which will not cause adverse effects on the axle, and is also very convenient for later maintenance and repair.

[0051] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A device for obtaining electric power from an axle by rolling friction, characterized in that: include The suspension is located between two opposite train wheels and is fixedly connected to the train frame, which does not rotate with the train axle; A positioning wheel assembly, comprising a plurality of positioning wheels rotatably mounted on the suspension, the positioning wheels being located at the periphery of the train axle and being in close contact with the train axle; and The driven wheel is rotatably mounted on the suspension and contacts the train axle. The train axle drives the driven wheel to rotate through roller friction.

2. The device for generating electric power from an axle by rolling friction according to claim 1, characterized in that: The driven wheel is provided with an elastic member which enables the driven wheel to contact with the axle of the train.

3. The device for generating electric power from an axle by rolling friction according to claim 1, characterized in that: It also includes a generator, the rotor of which is drivingly connected to the driven wheel.

4. The device for generating electric power from an axle by rolling friction according to claim 3, characterized in that: A battery electrically connected to the generator is mounted on the suspension.

5. The device for generating electric power from an axle by rolling friction according to claim 1, characterized in that: The suspension comprises a rotation-stopping bracket, which is fixedly connected to the base frame.

6. The device for generating electric power from an axle by rolling friction according to claim 1, characterized in that: The base frame is a bogie bolster.

7. The device for generating electric power from an axle by rolling friction according to claim 5, characterized in that: The suspension also includes an upper suspension and a lower suspension, wherein the train axle passes through the upper suspension, the upper suspension is fixedly connected to the base frame through a rotation-stop bracket, the lower suspension is fixedly installed below the upper suspension, and the battery connected to the generator is installed on the lower suspension.

8. The device for generating electric power from an axle by rolling friction according to any one of claims 1 to 7, characterized in that: The device comprises a plurality of driven wheels, wherein the plurality of driven wheels are arranged on the periphery of the train axle.