Full contact type electromagnetic heating air duct
By adopting a dispersed heating assembly and a secondary heating assembly in the electromagnetic heating air duct, multiple differentiation and secondary heating of air are achieved, and the problem of insufficient heat in the prior art is solved, and impurities are removed through the air filter chamber, improving the heating effect and component cleaning.
Patent Information
- Application Number
- CN202420596191.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-26
AI Technical Summary
During the operation, the existing electromagnetic heating air duct is limited in the heating length of the electromagnetic coil, which causes the air to be heated too short and cannot fully contact the heat source, thereby reducing the heating effect. In addition, impurities are easily attached to the inner wall after long-term use, affecting the conduction effect.
A fully contact electromagnetic heating air duct is designed, using a dispersed heating assembly and a secondary heating assembly. Through multiple differentiation heating and secondary heating, the air is fully contacted and heated in the air duct, and at the same time, impurities in the air are removed through the air filter chamber and the filter assembly to keep the heating components clean.
Through multiple differentiation heating and secondary heating, the heating efficiency of air in the air duct is significantly improved, the heating effect of the air duct is ensured, and the cleaning and conduction effect of the heating components is maintained by filtering out impurities.
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Figure CN222602611U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electromagnetic heating air ducts, in particular to a full-contact electromagnetic heating air duct. Background Art
[0002] Electromagnetic heating duct is a technology that uses electromagnetic radiation to heat air or heat-conducting media. In this system, electromagnetic energy is transmitted to the working material (such as air, solid or liquid) through electromagnetic waves or high-frequency oscillations to heat it rapidly. This method is usually used to heat materials or media quickly and efficiently, such as for heating materials or fluids on industrial production lines. Electromagnetic heating ducts can achieve precise temperature control and efficient energy conversion, which helps to improve production efficiency.
[0003] Through the above content and combined with the performance of the electromagnetic air duct during actual operation, it is known that the existing electromagnetic heating air duct still has certain shortcomings. During the operation, the existing electromagnetic heating air duct only uses the electromagnetic coil outside the air duct for heating. Since the heating length of the electromagnetic coil is limited and the air flow in the air duct is large, this will cause the incoming air to be heated for too short a time, so that the air cannot contact the heat source in a short time. Due to insufficient contact, the heating effect of the air duct will be significantly discounted, and after long-term operation of the air duct, its inner wall will be attached to more impurities brought in by the air, which will also reduce the electromagnetic conduction effect during heating;
[0004] Therefore, the present application proposes a full-contact electromagnetic heating air duct. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a full-contact electromagnetic heating air duct, which solves the problems mentioned in the background technology.
[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] A full-contact electromagnetic heating air duct comprises an air duct main body, an air filter chamber is arranged inside the air duct main body, a filter assembly is arranged inside the air filter chamber, a pull-out assembly is dockedly mounted on the front side of the air filter chamber, and the air filter chamber is limitedly connected to the air duct main body through the pull-out assembly, a partition plate 1 is fixedly mounted on the air duct main body at the rear side of the air filter chamber, six groups of distributed heating assemblies are fixedly mounted on the back side of the partition plate 1, and a connected secondary heating assembly is fixedly mounted on the rear end of the distributed heating assembly; the secondary heating assembly comprises a built-in metal sleeve, a second electromagnetic heating coil, a sealing plate, and an air guide chamber; the distributed heating assembly comprises a ceramic air guide pipe, a distributed branch pipe, and a first electromagnetic heating coil, a partition plate 2 is fixedly mounted inside the air duct main body, and the partition plate 2 is located behind the partition plate 1, and the air guide chamber is fixedly mounted on the back side of the partition plate 2, A sealing plate is fixedly installed on the back of the air guide cavity, and three groups of built-in metal sleeves are fixedly installed on the inner side of the sealing plate, and a second electromagnetic heating coil is butt-jointedly installed in the built-in metal sleeve; six groups of interconnected ceramic air guide ducts are fixedly installed on the back of the partition plate one, and the ceramic air guide ducts are sleeved with a first electromagnetic heating coil, and a plurality of dispersed branch pipes are butt-jointedly installed at the rear end of the ceramic air guide ducts, and the ceramic air guide ducts are connected to the air guide cavity through the dispersed branch pipes; the pulling assembly includes a pulling rod and a guide rail, and two groups of guide rails are fixedly installed on the top and bottom of the air duct body, and the guide rails are slidably connected to the air filter cavity, and a pulling rod is butt-jointedly installed on the front of the air filter cavity; the filter assembly includes a HEPA filter layer and a fiber mesh filter layer, and the interior of the air filter cavity is respectively equipped with a HEPA filter layer and a fiber mesh filter layer, and the fiber mesh filter layer is located in front of the HEPA filter layer.
[0008] Furthermore, both ends of the air duct body are fixedly installed with docking ports, and four corners of the docking ports are provided with assembly ports for assembly.
[0009] Furthermore, the pull-out assembly also includes a plug-in plate and a limiting cap. The end of the pull-out rod is butt-jointed with the plug-in plate, and the plug-in plate is provided with a lifting opening that cooperates with the pull-out rod. The lifting opening is penetrated by the pull-out rod, and the end of the pull-out rod is butt-jointed with a limiting cap for limiting the plug-in plate. The bottom of the air duct main body is provided with a plug interface that cooperates with the plug-in plate.
[0010] Furthermore, the air filter chamber is respectively provided with an air inlet end and an air outlet end, a mesh window for guiding air is fixedly installed at the port of the air inlet end, and the end of the pull-out rod is fixedly installed on the mesh window, and two sets of guide ports are provided at the top and bottom of the mesh window, and the guide ports are slidably connected to the guide rails.
[0011] Furthermore, the length, width and height of the air guide cavity are smaller than the second partition, and connected air guide ports are provided on four sides of the air guide cavity, and the wind in the air guide cavity is guided into the air duct main body through the air guide ports.
[0012] Furthermore, the filter assembly also includes a self-closing air guide plate and a pin shaft. The top of the air outlet end is docked with a pin shaft, and the pin shaft is mounted with a self-closing air guide plate for rich sealing. The self-closing air guide plate and the pin shaft are movably connected.
[0013] The utility model provides a full-contact electromagnetic heating air duct. Compared with the prior art, it has the following beneficial effects:
[0014] 1. The air entering the air duct can be differentiated and heated multiple times through the distributed heating components, which not only ensures that the air is fully contacted and heated inside the air duct, but also increases the heating process of the air. The secondary heating components can not only collect the differentiated air again, but also reheat the collected air, so that the air can be fully contacted and heated, ensuring the heating effect of the air duct;
[0015] 2. Filter impurities in the air through the air filter chamber, which not only ensures the cleanliness of the inner wall of the subsequent tube group and prevents impurities from scaling on the inner wall of the tube group, but also ensures that the heating components are not affected during heat transfer;
[0016] 3. Through the cooperation between the pull-out assembly and the air filter chamber, personnel can quickly separate the air filter chamber from the air duct body by simply pulling, which makes it more convenient and quick to clean and replace the filter components. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 The schematic diagram of the overall assembly state of the heating air duct of the utility model is shown;
[0019] Figure 2 The schematic diagram of the structure of the secondary heating component and the distributed heating component of the utility model in the assembly state is shown;
[0020] Figure 3 The schematic diagram of the structure of the pull-out assembly and the air filter chamber of the utility model in the assembled state is shown;
[0021] Figure 4 The schematic diagram of the structure of the filter assembly and the air filter chamber of the utility model in the assembled state is shown;
[0022] As shown in the figure: 1. Air duct body; 11. Plug interface; 2. Docking interface; 21. Assembly port; 3. Secondary heating component; 31. Built-in metal sleeve; 32. Second electromagnetic heating coil; 33. Sealing plate; 34. Air guide cavity; 341. Air guide port; 35. Partition 2; 4. Distributed heating component; 41. Ceramic air guide duct; 42. Distributed branch pipe; 43. First electromagnetic heating coil; 5. Partition 1; 6. Air filter cavity; 61. Mesh window; 611. Guide port; 7. Pull-out component; 71. Pull-out rod; 72. Guide rail; 73. Plug-in board; 731. Pull-up port; 74. Limiting cap; 8. Filter component; 81. Self-closing air guide plate; 82. Pin shaft; 83. HEPA filter layer; 84. Fiber mesh filter layer. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Embodiment 1
[0024] In order to solve the technical problems in the background technology, a full contact electromagnetic heating air duct is provided as follows:
[0025] Combination Figure 1-Figure 4 As shown, the utility model provides a full contact electromagnetic heating air duct, including an air duct body 1, the air duct body 1 is equipped with an air filter chamber 6, the air filter chamber 6 is equipped with a filter assembly 8, the front side of the air filter chamber 6 is docked with a pull-out assembly 7, and the air filter chamber 6 is limitedly connected to the air duct body 1 through the pull-out assembly 7, the air duct body 1 on the rear side of the air filter chamber 6 is fixedly installed with a partition 5, the back side of the partition 5 is fixedly installed with six groups of distributed heating assemblies 4, and the rear end of the distributed heating assembly 4 is fixedly installed with a connected secondary heating assembly 3;
[0026] The airflow is conducted through the air duct main body 1, and at the same time as entering the air duct main body 1, impurities in the air are filtered through the air filter chamber 6. This not only ensures the cleanliness of the inner wall of the subsequent tube group and avoids the scaling of impurities on the inner wall of the tube group, but also ensures that the heating components are not affected during heat transfer. Through the cooperation between the pulling and pulling components 7 and the air filter chamber 6, personnel only need to complete the rapid separation between the air filter chamber 6 and the air duct main body 1 by pulling and pulling, and it is also more convenient and quick to clean and replace the filter components. The air entering the air duct can be differentiated and heated multiple times through the distributed heating components 4. This not only ensures that the air is fully contacted and heated inside the air duct, but also increases the heating process of the air. The secondary heating component 3 can not only be used to re-collect the differentiated air, but also to reheat the collected air, so that the air can be fully contacted and heated, thereby ensuring the heating effect of the air duct.
[0027] The secondary heating component 3 includes a built-in metal sleeve 31, a second electromagnetic heating coil 32, a sealing plate 33, and an air guide cavity 34; the chemical heating component 4 includes a ceramic air guide duct 41, a dispersed branch pipe 42, and a first electromagnetic heating coil 43. A partition 2 35 is fixedly installed inside the air duct main body 1, and the partition 2 35 is located behind the partition 1 5. The air guide cavity 34 is fixedly installed on the back of the partition 2 35. The sealing plate 33 is fixedly installed on the back of the air guide cavity 34. Three groups of built-in metal sleeves 31 are fixedly installed on the inner side of the sealing plate 33. The second electromagnetic heating coil 32 is butt-jointedly installed in the built-in metal sleeves 31. Six groups of connected ceramic air guide ducts 41 are fixedly installed on the back of the partition 1 5, and the first electromagnetic heating coil 43 is mounted on the ceramic air guide duct 41. A plurality of dispersed branch pipes 42 are butt-jointedly installed at the rear end of the ceramic air guide duct 41, and the ceramic air guide duct 41 is connected to the air guide cavity 34 through the dispersed branch pipes 42.
[0028] The air entering the air duct will first enter the ceramic air duct 41 for a differentiation, and then be quickly heated by the first electromagnetic heating coil 43. The heated air will then enter the dispersion branch 42 again for a secondary differentiation. The purpose of the secondary differentiation is to ensure that when entering the air guide cavity 34, it can fully contact the built-in metal sleeve 31 in the air guide cavity 34, to ensure that the built-in metal sleeve 31 is heated by the second electromagnetic heating coil 32 for sufficient heat transfer again, and then return to the air duct main body 1 for the guiding operation.
[0029] The pull-out assembly 7 includes a pull-out rod 71 and a guide rail 72. Two sets of guide rails 72 are fixedly installed at the top and bottom of the air duct body 1, and the guide rails 72 are slidably connected to the air filter chamber 6. The front of the air filter chamber 6 is docked with the pull-out rod 71; the filter assembly 8 includes a HEPA filter layer 83 and a fiber mesh filter layer 84. The interior of the air filter chamber 6 is respectively equipped with the HEPA filter layer 83 and the fiber mesh filter layer 84, and the fiber mesh filter layer 84 is located in front of the HEPA filter layer 83;
[0030] The air entering the air duct body 1 will first be filtered through the HEPA filter layer 83 and the fiber mesh filter layer 84 to remove foreign particles in the air. When the HEPA filter layer 83 and the fiber mesh filter layer 84 need to be replaced regularly, the staff can pull the pull rod 71 to pull the air filter chamber 6 as a whole, and the air filter chamber 6 can complete its own conduction through the cooperation of the guide rail 72. Embodiment 2
[0031] like Figure 1 and Figure 2 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0032] In this embodiment, docking ports 2 are fixedly installed at both ends of the air duct body 1 , and assembly ports 21 for assembly are disposed at four corners of the docking ports 2 .
[0033] During this period, the personnel complete the docking with the external inlet branch pipe through the docking interface 2, and the docking interface 2 is frame-shaped. After the docking is completed, the personnel can cooperate with the external components through the assembly port 21 to complete the installation connection between the air duct main body 1 and the external pipe group.
[0034] In this embodiment, the pull-out assembly 7 also includes a plug-in plate 73 and a limiting cap 74. The end of the pull-out rod 71 is docked with the plug-in plate 73, and the plug-in plate 73 is provided with a lifting mouth 731 that cooperates with the pull-out rod 71. The lifting mouth 731 is penetrated by the pull-out rod 71, and the end of the pull-out rod 71 is docked with a limiting cap 74 for limiting the plug-in plate 73. The bottom of the air duct main body 1 is provided with a plug interface 11 that docks and cooperates with the plug-in plate 73.
[0035] When the air filter chamber 6 is in operation, in order to ensure the stability of the air filter chamber 6 during operation, the personnel can insert the plug-in plate 73 into the plug-in port 11. Since the end of the pull-out rod 71 is limited by the limit cap 74, the air filter chamber 6 will be limited by the plug-in relationship between the pull-out rod 71, the plug-in plate 73, and the plug-in port 11, thereby ensuring that it can be stably assembled in the air duct main body 1. Embodiment 3
[0036] like Figure 1-Figure 4As shown, based on the above embodiment, this embodiment further provides the following contents:
[0037] In this embodiment, an air inlet end and an air outlet end are respectively provided on the air filter chamber 6, a mesh window 61 for guiding air is fixedly installed at the port of the air inlet end, and the end of the pull rod 71 is fixedly installed on the mesh window 61, and two sets of guide openings 611 are provided at the top and bottom of the mesh window 61, and the guide openings 611 are slidably connected to the guide rail 72.
[0038] During this period, the air will first enter the air filter chamber 6 through the mesh window 61 at the air inlet end, and be filtered by the filter component in the air filter chamber 6;
[0039] There is a sliding relationship between the guide opening 611 and the guide rail 72 . When a person needs to pull the air filter chamber 6 , the air filter chamber 6 can assist itself in moving smoothly through the sliding cooperation between the guide opening 611 and the guide rail 72 .
[0040] In this embodiment, the length, width and height of the air guiding cavity 34 are smaller than the partition 2 35 , and the four sides of the air guiding cavity 34 are provided with interconnected air guiding ports 341 , and the wind in the air guiding cavity 34 is guided into the air duct body 1 through the air guiding ports 341 .
[0041] Since the length, width and height of the air guiding cavity 34 are smaller than the partition plate 35 , there is a flow guiding space between the air guiding cavity 34 and the air duct body 1 , so it will not affect the air at the air guiding port 341 from entering the air duct body 1 .
[0042] In this embodiment, the filter assembly 8 also includes a self-closing air guide plate 81 and a pin shaft 82. The top of the air outlet end is docked with a pin shaft 82, and the pin shaft 82 is mounted with a self-closing air guide plate 81 for rich sealing. The self-closing air guide plates 81 and 82 are movably connected.
[0043] The self-closing air deflector 81 has two states;
[0044] First, when there is no airflow passing through the air duct body 1, the self-closing air guide plate 81 will droop under the action of gravity. The purpose of the droop is to isolate more effectively and prevent external air from entering the interior during non-operation period;
[0045] Secondly, when air guiding operation is performed in the air duct main body 1, the self-closing air guide plate 81 is affected by the airflow, and the self-closing air guide plate 81 will turn up with the cooperation of the pin shaft 82 to ensure the air guiding operation.
[0046] The working principle and use process of this utility model:
[0047] During this period, the personnel complete the connection with the external inlet and outlet pipes through the connection port 2, and the connection port 2 is frame-shaped. After the connection is completed, the personnel can cooperate with the external components through the assembly port 21 to complete the installation connection between the air duct body 1 and the external pipe group;
[0048] The air entering the air duct body 1 will first be filtered through the HEPA filter layer 83 and the fiber mesh filter layer 84 to remove foreign particles in the air. When the HEPA filter layer 83 is filtered, the air entering the air duct will first enter the ceramic air guide pipe 41 for a differentiation, and then be quickly heated by the first electromagnetic heating coil 43. The heated air will enter the dispersion branch pipe 42 again for a secondary differentiation. The purpose of the secondary differentiation is to ensure that when entering the air guide cavity 34, it can fully contact with the built-in metal sleeve 31 in the air guide cavity 34, so as to ensure that the built-in metal sleeve 31 is heated by the second electromagnetic heating coil 32 and then fully transfers heat again, and then returns to the air duct body 1 for the guiding operation;
[0049] When the fiber mesh filter layer 84 needs to be replaced regularly, the staff can pull the pull rod 71 to pull the air filter chamber 6 as a whole, and the air filter chamber 6 can slide with the guide port 611 and the guide rail 72 to assist itself in moving smoothly, and then the staff can replace it.
[0050] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0051] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A full contact electromagnetic heating air duct, characterized in that: The air duct body (1) comprises an air filter chamber (6) installed inside the air duct body (1), a filter assembly (8) installed inside the air filter chamber (6), a pull-out assembly (7) butt-jointedly installed on the front side of the air filter chamber (6), and the air filter chamber (6) is limit-connected to the air duct body (1) via the pull-out assembly (7), a partition plate (5) is fixedly installed on the air duct body (1) at the rear side of the air filter chamber (6), six groups of distributed heating assemblies (4) are fixedly installed on the back side of the partition plate (5), and a connected secondary heating assembly (3) is fixedly installed on the rear end of the distributed heating assembly (4); The secondary heating component (3) comprises a built-in metal sleeve (31), a second electromagnetic heating coil (32), a sealing plate (33), and an air guide cavity (34); the distributed heating component (4) comprises a ceramic air guide pipe (41), a distributed branch pipe (42), and a first electromagnetic heating coil (43); a partition plate 2 (35) is fixedly installed inside the air duct body (1), and the partition plate 2 (35) is located behind the partition plate 1 (5); the air guide cavity (34) is fixedly installed on the back of the partition plate 2 (35); and the sealing plate (33) is fixedly installed on the back of the air guide cavity (34). The sealing plate (33) is provided with three groups of built-in metal sleeves (31) fixedly mounted on the inner side of the sealing plate (33), and a second electromagnetic heating coil (32) is butt-jointedly mounted inside the built-in metal sleeves (31); six groups of interconnected ceramic air ducts (41) are fixedly mounted on the back side of the partition plate (5), and the first electromagnetic heating coil (43) is sleeved on the ceramic air ducts (41); a plurality of dispersed branch pipes (42) are butt-jointedly mounted on the rear end of the ceramic air ducts (41), and the ceramic air ducts (41) are connected to the air guide cavity (34) through the dispersed branch pipes (42); The pull-out assembly (7) comprises a pull-out rod (71) and a guide rail (72); two sets of guide rails (72) are fixedly mounted on the top and bottom of the air duct body (1); the guide rails (72) are slidably connected to the air filter chamber (6); the pull-out rod (71) is butt-jointedly mounted on the front of the air filter chamber (6); the filter assembly (8) comprises a HEPA filter layer (83) and a fiber mesh filter layer (84); the interior of the air filter chamber (6) is respectively equipped with the HEPA filter layer (83) and the fiber mesh filter layer (84); and the fiber mesh filter layer (84) is located in front of the HEPA filter layer (83).
2. The full contact electromagnetic heating air duct according to claim 1, characterized in that: Both ends of the air duct body (1) are fixedly mounted with docking ports (2), and four corners of the docking ports (2) are provided with assembly ports (21) for assembly.
3. The full contact electromagnetic heating air duct according to claim 2, characterized in that: The pull-out assembly (7) further comprises a plug-in plate (73) and a limiting cap (74); the end of the pull-out rod (71) is butt-jointed with the plug-in plate (73); the plug-in plate (73) is provided with a lifting opening (731) cooperating with the pull-out rod (71); the lifting opening (731) is penetrated by the pull-out rod (71); the end of the pull-out rod (71) is butt-jointed with a limiting cap (74) for limiting the plug-in plate (73); and the bottom of the air duct body (1) is provided with a plug-in interface (11) cooperating with the plug-in plate (73).
4. The full contact electromagnetic heating air duct according to claim 3 is characterized in that: The air filter chamber (6) is provided with an air inlet end and an air outlet end, respectively; a mesh window (61) for guiding air is fixedly mounted at the port of the air inlet end, and the end of the pull rod (71) is fixedly mounted on the mesh window (61); two sets of guide openings (611) are provided at the top and bottom of the mesh window (61); the guide openings (611) are slidably connected to the guide rails (72).
5. The full contact electromagnetic heating air duct according to claim 4, characterized in that: The length, width and height of the air guide cavity (34) are smaller than those of the second partition plate (35); four sides of the air guide cavity (34) are provided with interconnected air guide ports (341); and the air in the air guide cavity (34) is guided into the air duct body (1) through the air guide ports (341).
6. The full contact electromagnetic heating air duct according to claim 5, characterized in that: The filter assembly (8) further comprises a self-closing air guide plate (81) and a pin shaft (82); the top of the air outlet end is butt-jointedly mounted with the pin shaft (82); the self-closing air guide plate (81) for sealing is sleeved on the pin shaft (82); the self-closing air guide plate (81) and the pin shaft (82) are movably connected.