Automatic backwash dry fog dust fall main machine

By designing the built-in water pipe and air pipe connector of the second box in the main unit of the dry fog dust reduction system, the problem of easy damage to the connecting parts in the existing system is solved, and the normal operation and service life of the system are achieved.

CN222605821UActive Publication Date: 2025-03-14XINJIANG DINGFEIYI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202420935415.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-03-14
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

In the existing dry fog dust reduction system, the connecting parts of the water and gas circuits are easily damaged by touch, affecting the normal use of the system.

Method used

An automatic backflush dry fog dust reduction host is designed. By installing water pipe connectors and air pipe connectors in the second box, the risk of these connectors being touched during installation, handling and use is avoided.

Benefits of technology

It effectively avoids damage to pipeline connections and sealing damage, ensuring the normal operation and service life of the dry fog dust reduction system.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222605821U_ABST
    Figure CN222605821U_ABST
Patent Text Reader

Abstract

The utility model provides an automatic backwash dry fog dust suppression main machine which comprises a first box body, the first box body is provided with a water path control valve and a gas path control valve, the water path control valve and the gas path control valve are arranged on the rear side wall of the first box body, and a water pipe connecting piece and a gas pipe connecting piece protrude towards the outer side of the rear side wall of the first box body respectively; the device further comprises a second box body, the rear side of the first box body is hinged to the second box body, a front end opening of the second box body is covered with the first box body, and the water pipe connecting piece and the air pipe connecting piece are located in the second box body. Pipeline ports are formed in the positions, corresponding to the water pipe connecting piece and the air pipe connecting piece, of the upper side wall and the lower side wall of the second box body; a control unit is arranged in the first box body, and the water path control valve and the air path control valve are both electrically connected with the control unit. According to the main machine, the pipeline connecting piece of the control valve is arranged in the second box body, so that the situation that the pipeline connecting piece is damaged and normal use of the dry fog dust falling system is affected due to the fact that the pipeline connecting piece is collided when the main machine is installed, carried and used is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust reduction systems, in particular to an automatic backwashing dry mist dust reduction host machine. Background Art

[0002] In many fields such as industrial production, solid materials are prone to generate a lot of dust during mining, loading and unloading, and transportation. These dusts will float in the working environment of production operations, affecting normal operations. Moreover, workers working in a dusty environment for a long time will seriously affect their physical and mental health. At the same time, in some industries, such as coal, metal and other mining industries, dust is very likely to cause explosions and other dangers, posing a huge threat to safe production.

[0003] As one of the main dust suppression facilities, the dry fog dust suppression system mainly includes water source, air source, booster, controller (also called host) and nozzle. The principle is to spray water from the nozzle in the form of mist through boosting, and the water mist condenses into agglomerates when it encounters dust and then settles to achieve the purpose of dust suppression.

[0004] The main unit is equipped with a water control valve and an air control valve, and the connecting parts of the two are located outside the main unit, connected to the water pipe and the air pipe to control the switch of the water and air circuits. The connecting parts exposed to the outside are very easy to be touched during the installation of the main unit or during the use of the main unit, causing damage to the connecting parts or the control valve as a whole, affecting the normal use of the dry fog dust suppression system. Utility Model Content

[0005] In order to solve the technical problems existing in the above-mentioned background technology, the utility model provides an automatic backwashing dry fog dust reduction host.

[0006] The technical solution of this utility model is as follows:

[0007] An automatic backwash dry fog dust suppression main unit comprises a first box body, a water circuit control valve and an air circuit control valve are arranged on the first box body, the water circuit control valve and the air circuit control valve are arranged on the rear side wall of the first box body, and a water pipe connector and an air pipe connector protrude outward from the rear side wall of the first box body respectively;

[0008] It also includes a second box body, the rear side of the first box body is hinged to the second box body and covers the front port of the second box body, and the water pipe connector and the air pipe connector are located in the second box body;

[0009] The upper and lower side walls of the second box body are provided with pipeline openings at positions corresponding to the water pipe connector and the air pipe connector, and the water pipe and the air pipe are inserted and extended;

[0010] A control unit is disposed in the first box, and the water circuit control valve and the gas circuit control valve are both electrically connected to the control unit.

[0011] By placing the water pipe connector and the air pipe connector in the second box, it is avoided that the water pipe connector and the air pipe connector are damaged or the sealing of the pipe connection is destroyed during installation, transportation and use of the main unit, thereby affecting the normal use of the dry fog dust reduction system.

[0012] In addition, a sewage control valve is provided on the rear side wall of the first box body, which includes a sewage pipe connector extending into the second box body, and a pipeline opening is provided on the lower side wall of the second box body corresponding to the sewage control valve for the sewage pipe to pass through.

[0013] In the waterway, a filter is usually installed on the water inlet pipe to filter dirt in the water to avoid clogging the nozzle. The sewage control valve is used to discharge the dirt filtered out by the filter. The upper end of the sewage pipe connector is connected to the filter through a pipe, and the lower end discharges the sewage into the sewer through a pipe.

[0014] In order to facilitate the arrangement of pipelines, the water circuit control valve, the gas circuit control valve and the sewage control valve are distributed laterally on the rear side wall of the first box body.

[0015] In order to facilitate modular production and installation, a mounting plate is detachably connected to the rear side wall of the first box body, and the water circuit control valve, the gas circuit control valve and the sewage control valve are all installed on the mounting plate.

[0016] In order to facilitate the insertion and extension of the pipeline, the pipeline opening is a U-shaped notch, and the pipeline can slide into the pipeline opening from the opening of the pipeline opening.

[0017] In order to conveniently support the first box and provide a stable supporting force, abutment plates are bent towards each other at the front edges of the left and right side walls of the second box, and the rear side surface of the first box abuts against the abutment plate surface.

[0018] In addition, the upper and lower side walls of the second box body are bent forward from the upper and lower edges of the rear side wall, and the distance between the upper and lower side walls is smaller than the vertical length of the left and right side walls of the second box body. The upper and lower edges of the rear side plate of the second box body are vertically protruded with mounting ears.

[0019] In this way, not only can a stronger supporting force be provided for the abutting plate, but also materials can be saved.

[0020] In the present application, the first box body and the second box body are fixed to each other by means of a locking member, so that the first box body can be flipped over at any time to inspect and install the water pipe connector, the air pipe connector and the connected pipelines.

[0021] A box cover is hinged at the front end of the first box body, and a display unit is provided on the box cover, which is electrically connected to the control unit and is used to display the control conditions of the water circuit control valve and the gas circuit control valve, such as water pressure, flow rate, flow rate, etc.

[0022] In order to facilitate the placement of the host without being restricted by the line, a wireless connection part is provided on the lower side wall of the first box, and the control unit is electrically connected to the wireless connection part. The wireless connection part is used to connect to an external wireless receiving antenna, and the wireless receiving antenna receives wireless control instructions, and then the wireless control instructions are transmitted to the control unit through the wireless connection part.

[0023] At the same time, since the main unit adopts wireless signal transmission, in order to provide operating energy for the control unit, display unit, water circuit control valve, gas circuit control valve and sewage control valve, a battery is also provided in the first box body, which is electrically connected to the control unit, display unit, water circuit control valve, gas circuit control valve and sewage control valve.

[0024] The utility model provides an automatic backwash dry mist dust reduction main unit, which, by setting a second box body, places the pipe connector of the control valve into the second box body, thereby avoiding collision with the pipe connector during installation, transportation and use of the main unit, thereby avoiding damage to the pipe connector or destruction of the sealing of the pipe connection, thereby affecting the normal use of the dry mist dust reduction system. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In the attached picture:

[0026] Figure 1 is a schematic diagram of the host;

[0027] Figure 2 This is a schematic diagram of the box cover opening state;

[0028] Figure 3 It is a schematic diagram of the first box body in the flipping state.

[0029] The components represented by the reference numerals in the figure are:

[0030] 1. First box body; 11. Water pipe connector; 12. Air pipe connector; 13. Drain pipe connector; 2. Second box body; 21. Pipe opening; 22. Abutment plate; 23. Mounting ear; 3. Control unit; 4. Box cover; 5. Filter; 6. Display unit; 7. Wireless connection unit; 8. Battery. DETAILED DESCRIPTION

[0031] like Figures 1 to 3 As shown, an embodiment of the utility model provides an automatic backwash dry fog dust reduction host, which is used in a dry fog dust reduction system. The system mainly includes an air source, a water source, a host and a nozzle, wherein the host is used to monitor the connectivity, mixing ratio and pressure of water and air in the dry fog dust reduction system.

[0032] The host of this embodiment includes a first box body 1, on which a water circuit control valve and an air circuit control valve are provided. The water circuit control valve and the air circuit control valve are arranged on the rear side wall of the first box body 1, and a water pipe connector 11 and an air pipe connector 12 protrude outward from the rear side wall of the first box body 1, respectively.

[0033] The host of this embodiment also includes a second box body 2, the rear side of the first box body 1 is hinged to the second box body 2, and the cover is on the front port of the second box body 2, and the water pipe connector 11 and the air pipe connector 12 are located in the second box body 2;

[0034] The upper and lower side walls of the second box body 2 are provided with pipeline openings 21 at positions corresponding to the water pipe connector 11 and the air pipe connector 12, through which the water pipe and the air pipe are inserted and extended;

[0035] A control unit 3 is disposed in the first box body 1 , and the water circuit control valve and the gas circuit control valve are both electrically connected to the control unit 3 .

[0036] The detailed description is as follows:

[0037] The water pipe connector 11 and the air pipe connector 12 have the same shape but different uses. Both are T-shaped three-way fittings, and a valve core for controlling the pipeline switch is arranged inside. The water circuit control valve and the air circuit control valve also include a controller, which is located in the first box body 1 and is respectively connected to the water pipe connector 11 and the air pipe connector 12, and is used to control the operation of the valve core in the water pipe connector 11 and the air pipe connector 12.

[0038] The lower end of the water pipe connector 11 is connected to the water inlet pipe, the other end of the water inlet pipe is connected to a water source, such as a water tank, and the upper end of the water pipe connector 11 is connected to the water outlet pipe, the other end of the water outlet pipe is connected to the nozzle.

[0039] The lower end of the air pipe connector 12 is connected to the air inlet pipe, and the other end of the air inlet pipe is connected to the air source, such as a gas tank. The upper end of the water pipe connector 11 is connected to the air outlet pipe, and the other end of the air outlet pipe is connected to the nozzle.

[0040] Among them, the water outlet pipe and the air outlet pipe will first converge before being connected to the nozzle, and then be connected to the nozzle in a unified manner so that water can be sprayed out of the nozzle in a mist form.

[0041] The first box body 1 and the second box body 2 are both boxes with front openings. The first box body 1 and the second box body 2 have the same length and height. The rear edge of one side of the first box body 1 and the front edge of one side of the second box body 2 are connected by a hinge.

[0042] The front end of the first box body 1 is hinged with a box cover 4, which covers the front end of the first box body 1. The box cover 4 and the first box body 1 have the same length and height, and the rear edge of one side of the box cover 4 is connected to the front edge of one side of the first box body 1 through a hinge.

[0043] The hinged positions of the box cover 4 and the first box body 1 as well as the first box body 1 and the second box body 2 are located on the same side of the main machine, which is the left side in this embodiment.

[0044] After the main unit is installed, it is necessary to lock the first box body 1 and the second box body 2 together, and lock the box cover 4 on the first box body 1. To this end, in this embodiment, the first box body 1 and the second box body 2 are locked to each other by a locking member, and the box cover 4 is fixed to the first box body 1 by screws. It should be understood that the box cover 4 can also be locked with the first box body 1 by a locking member to facilitate the opening and closing of the box cover 4.

[0045] By means of the lock, the first box body 1 can be easily turned over at any time to inspect and install the water pipe connector 11, the air pipe connector 12 and the connected pipelines.

[0046] Furthermore, the main unit of this embodiment is also provided with a sewage control valve, which is arranged on the rear side wall of the first box body 1. The sewage control valve includes a sewage pipe connector 13 extending out of the rear side wall of the first box body 1 and a controller located in the first box body 1. The structural shape of the sewage control valve is the same as that of the water circuit control valve and the gas circuit control valve, and will not be repeated.

[0047] The controller controls the operation of the valve core in the sewage pipe connector 13 to control the switch of the sewage pipe. The sewage pipe connector 13 extends into the second box body 2. The lower side wall of the second box body 2 is also provided with a pipeline opening 21 corresponding to the sewage control valve for the sewage pipe to pass through.

[0048] In this embodiment, all pipeline openings 21 are U-shaped notches so that the pipeline can slide into the pipeline openings 21 from the openings of the pipeline openings 21 .

[0049] Specifically, in the waterway, a filter 5 is provided on the water inlet pipe to filter dirt in the water to avoid clogging the nozzle. The sewage control valve is used to discharge the dirt filtered out by the filter 5. The upper end of the sewage pipe connector 13 is connected to the filter 5 through a pipeline, and the lower end discharges the sewage into the sewer through a pipeline. The controller regularly switches the valve core in the sewage pipe connector 13.

[0050] In this embodiment, in order to facilitate the arrangement of pipelines, the water circuit control valve, the gas circuit control valve and the sewage control valve are distributed side by side and laterally on the rear side wall of the first box body 1.

[0051] Furthermore, in order to facilitate modular production and installation, a mounting plate is detachably connected to the rear side wall of the first box body 1, and the water circuit control valve, the gas circuit control valve and the sewage control valve are all mounted on the mounting plate.

[0052] In order to conveniently support the first box body 1 and provide stable supporting force, the second box body 2 of the present application has abutment plates 22 bent towards each other at the front edges of the left and right side walls. The rear side surface of the first box body 1 abuts against the surface of the abutment plate 22, thereby increasing the contact surface between the first box body 1 and the second box body 2 and improving the supporting effect of the second box body 2.

[0053] In addition, the upper and lower side walls of the second box body 2 are bent forward from the upper and lower edges of the rear side wall, and the distance between the upper and lower side walls is smaller than the vertical length of the left and right side walls of the second box body 2. This can not only provide stronger support for the abutment plate 22, but also save materials.

[0054] In addition, mounting ears 23 are vertically protruded from the upper and lower edges of the rear side plate of the second box body 2, which are used to mount the second box body 2 on a wall or a board, thereby fixing the host. At the same time, the arrangement of the upper and lower side walls of the second box body 2 can make the mounting ears 23 hidden behind the first box body 1, making the overall visual effect of the host more beautiful.

[0055] In this embodiment, a display unit 6 is provided on the box cover 4 and is electrically connected to the control unit 3 for displaying the control conditions of the water circuit control valve and the gas circuit control valve, such as water pressure, flow rate, flow rate, etc.

[0056] In order to facilitate the placement of the host without being restricted by the line, a wireless connection part 7 is provided on the lower side wall of the first box body 1, and the control unit 3 is electrically connected to the wireless connection part 7. The wireless connection part 7 is used to connect an external wireless receiving antenna, and the wireless receiving antenna receives wireless control instructions, and then the wireless control instructions are transmitted to the control unit 3 through the wireless connection part 7.

[0057] At the same time, since the host adopts wireless signal transmission, in order to provide operating energy for the control unit 3, the display unit 6, the water circuit control valve, the gas circuit control valve and the sewage control valve, a battery 8 is also provided in the first box body 1, which is electrically connected to the control unit 3, the display unit 6, the water circuit control valve, the gas circuit control valve and the sewage control valve.

[0058] In this embodiment, a circuit board is provided in the main unit, the circuit board is fixed on the box cover 4, the control unit 3 is integrated on the circuit board, and the display unit 6, the water circuit control valve, the gas circuit control valve, the sewage control valve and the wireless connection unit 7 are all connected to the circuit board, and then electrically connected to the control unit 3. The battery 8 is also connected to the circuit board, and provides power for the operation of the control unit 3, the display unit 6, the water circuit control valve, the gas circuit control valve and the sewage control valve through the circuit board.

[0059] The utility model provides an automatic backwash dry mist dust reduction main unit, which, by setting a second box body 2, places the pipe connector of the control valve into the second box body 2, thereby avoiding collision with the pipe connector during installation, transportation and use of the main unit, thereby avoiding damage to the pipe connector or destruction of the sealing of the pipe connection, thereby affecting the normal use of the dry mist dust reduction system.

Claims

1. An automatic backwash dry fog dust suppression main machine, comprising a first box (1), wherein the first box (1) is provided with a water circuit control valve and an air circuit control valve, characterized in that: The water circuit control valve and the gas circuit control valve are arranged on the rear side wall of the first box body (1), and a water pipe connector (11) and a gas pipe connector (12) are respectively extended outwardly from the rear side wall of the first box body (1); It also comprises a second box body (2), wherein the rear side of the first box body (1) is hingedly connected to the second box body (2) and covers the front port of the second box body (2), and the water pipe connecting piece (11) and the air pipe connecting piece (12) are located in the second box body (2); The upper and lower side walls of the second box body (2) are provided with pipeline openings (21) at positions corresponding to the water pipe connector (11) and the air pipe connector (12), through which the water pipe and the air pipe are inserted and extended; A control unit (3) is provided in the first box (1), and the water circuit control valve and the gas circuit control valve are both electrically connected to the control unit (3).

2. The automatic backwash dry fog dust suppression host according to claim 1, characterized in that: A sewage discharge control valve is also provided on the rear side wall of the first box body (1), and includes a sewage discharge pipe connecting piece (13) extending into the second box body (2). A pipeline opening (21) is provided on the lower side wall of the second box body (2) corresponding to the sewage discharge control valve for the sewage discharge pipe to pass through.

3. The automatic backwash dry fog dust suppression host according to claim 2, characterized in that: The water circuit control valve, the gas circuit control valve and the sewage discharge control valve are distributed laterally on the rear side wall of the first box body (1).

4. The automatic backwash dry fog dust suppression host according to claim 3, characterized in that: A mounting plate is detachably connected to the rear side wall of the first box body (1), and the water circuit control valve, the gas circuit control valve and the sewage control valve are all mounted on the mounting plate.

5. The automatic backwash dry fog dust suppression host according to claim 4, characterized in that: The pipeline opening (21) is a U-shaped notch.

6. The automatic backwash dry fog dust suppression host according to claim 1, characterized in that: The front edges of the left and right side walls of the second box body (2) are bent in opposite directions to form abutment plates (22).

7. The automatic backwash dry fog dust suppression host according to claim 6, characterized in that: The upper and lower side walls of the second box body (2) are bent forward from the upper and lower edges of the rear side wall respectively, and the distance between the upper and lower side walls is smaller than the vertical length of the left and right side walls of the second box body (2). The upper and lower edges of the rear side plate of the second box body (2) are vertically protruded with mounting ears (23).

8. The automatic backwash dry fog dust suppression host according to claim 1, characterized in that: The first box body (1) and the second box body (2) are fixed to each other via a locking member.

9. An automatic backwash dry fog dust suppression host according to any one of claims 1 to 8, characterized in that: A box cover (4) is hingedly connected to the front end of the first box body (1); a display unit (6) is provided on the box cover (4); and the display unit (6) is electrically connected to the control unit (3).

10. The automatic backwash dry fog dust suppression host according to claim 9, characterized in that: A wireless connection part (7) is provided on the lower side wall of the first box body (1), and the control unit (3) is electrically connected to the wireless connection part (7); A storage battery (8) is also provided in the first box (1), and is electrically connected to the control unit (3), the display unit (6), the water circuit control valve, the gas circuit control valve and the sewage control valve.