Process system for producing milk powder type pesticide

By designing a process system including an emulsification stirring device and a mixer, the oil-based material is directly adsorbed to form solid materials, which solves the problems of high equipment requirements, inconvenient operation and low product quality in the existing milk powder processing technology, and achieves continuous production and high-quality product production efficiency.

CN222606177UActive Publication Date: 2025-03-14SICHUAN RUNER TECH CO LTD
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Patent Information

Application Number
CN202421322871.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-14
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing milk powder processing technology has high requirements for equipment, inconvenient workmanship, safety hazards exist for high temperature transfer of oil-based products, and continuous production cannot be achieved, and the product quality pass rate is low.

Method used

A process system including an emulsification and stirring device, a first mixer, a crusher and a second mixer is designed to directly adsorb the oil-based base into a solid material through the emulsification and stirring device, avoid oil-based transfer and insulation requirements, and improve the mixing uniformity of raw materials.

Benefits of technology

It reduces equipment and technical requirements, improves the convenience and safety of workers' operations, realizes the continuous production of milk powder dosage-form pesticides, and improves product quality pass rate and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pesticide preparation production process equipment, and discloses a process system for producing milk powder type pesticide, which comprises an emulsifying and stirring device, a first mixing machine, a crusher and a second mixing machine which are connected in sequence, and a finished product prepared by the emulsifying and stirring device is in a solid state. According to the process system for producing the milk powder type pesticide, provided by the utility model, the heat preservation transfer operation of an oil base is avoided, the requirements on equipment and technology are reduced, and the operation feasibility of workers is improved. The process system provided by the utility model can be arranged in the same operation workshop, and the front and back parts of the equipment are coherent, so that the continuous production of the milk powder dosage form pesticide is realized, and the production efficiency of the milk powder dosage form pesticide product is improved. According to the process system provided by the utility model, the mixing of raw materials can be enhanced, the mixing uniformity of products is improved, and the quality qualification rate of milk powder type pesticide products is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pesticide preparation production process equipment, in particular to a process system for producing milk powder type pesticides. Background Art

[0002] Pesticide technical materials, except for water-soluble and volatile technical materials, generally cannot be applied directly due to lack of dispersibility. They must be prepared with appropriate pesticide adjuvants according to the properties, usage methods, and control targets of the technical materials, and processed through certain processes to form suitable forms, called pesticide preparations, to increase their dispersibility. The purpose of pesticide preparations is to facilitate application and to make them conform to the three principles of "safety, economy, and effectiveness."

[0003] The basic dosage forms of traditional pesticide preparations are powder, wettable powder, emulsifiable concentrate and granules. With the development of technology and the needs of the times, a large number of new environmentally friendly pesticide dosage forms have evolved from these four basic dosage forms, and emulsifiable powder is one of them. Emulsifiable powder is a new dosage form developed on the basis of wettable powder and emulsifiable concentrate. It combines the advantages of both wettable powder and emulsifiable concentrate and has its own unique characteristics. For example, emulsifiable powder can use no or less organic solvents, saving a lot of organic solvents, avoiding the harm of organic solvents to people and the environment during production and use, and has good safety; emulsifiable powder has good fluidity, no adhesion, no agglomeration, and is easy to store and transport; emulsifiable powder has high biological activity, and the efficacy is equivalent to that of the same dose of emulsifiable concentrate; emulsifiable powder has good blending properties with the nutrient element fertilizers required by various crops, etc. The national standard "Names and Codes of Pesticide Formulations" (GB / T 19378-2017) defines emulsion powder (EP) as a powdered preparation in which the active ingredient is dissolved in an organic solvent, encapsulated in a soluble or insoluble inert ingredient, and dispersed in water to form an oil-in-water emulsion.

[0004] Since emulsions are developed on the basis of wettable powders and emulsifiable concentrates, the current processing technology of emulsions is basically an intermittent and segmented processing technology formed by combining the processing technology of emulsifiable concentrates and wettable powders. The processing method is: firstly, the active ingredients of the emulsions are dissolved or diluted in a suitable organic solvent, a surfactant is added and mixed, and then the emulsions are evenly sprayed onto a certain amount of carriers through a sprayer and mixed evenly, and the desired emulsion pesticide can be obtained. Figure 1As shown, the oil-based raw materials (pesticide original medicine, emulsifier, organic solvent, etc.) are prepared into oil-based in the liquid agent workshop using the oil-based preparation kettle of the processing equipment of the emulsifiable concentrate, while the fillers and auxiliary materials are prepared into carriers for adsorbing the oil-based in the powder agent workshop using the mixer and pulverizer of the processing equipment of the wettable powder, and then the oil-based is transferred to the powder agent workshop, and the oil-based is evenly sprayed on the carrier using a sprayer to mix evenly to obtain the required emulsifiable powder. Due to the high viscosity and poor fluidity of the oil-based, especially the oil-based prepared by the melting method, the oil-based needs to be kept warm when it is transferred from the liquid agent workshop to the mixer of the powder agent workshop (according to the melting temperature of the oil-based, it is generally required to be above 80°C) to ensure the realization of the oil-based spray. Therefore, the existing emulsifiable powder processing technology has high requirements for equipment, and the workers are inconvenient to operate. The high-temperature transfer of the oil-based not only poses a safety hazard to the workers' operation, but also the oil-based transfer leads to the inability to realize the continuous production of the emulsifiable powder, and the product production efficiency is low. In addition, in the current processing technology, the oil-based and the carrier have only one mixing process, which is easy to mix unevenly and the product quality qualification rate is low. Utility Model Content

[0005] In view of this, the utility model provides a process system for producing milk powder formulation pesticides, which requires simple and easy-to-deploy equipment, has low requirements for equipment and technology, is convenient for workers to operate, and improves the quality qualification rate and production efficiency of milk powder formulation products.

[0006] To achieve the above objectives, the utility model provides a process system for producing milk powder pesticides, which includes an emulsifying stirring device, a first mixer, a pulverizer and a second mixer connected in sequence, and the finished product prepared by the emulsifying stirring device is in a solid state.

[0007] Specifically, in some embodiments of the utility model, the emulsifying stirring device includes a frame, a pot body and a stirring assembly, the pot body is rotatably mounted on the frame, the outer cover of the pot body is provided with a jacket, the stirring assembly includes a stirring motor, a stirring shaft connected to the output shaft of the stirring motor and an agitator arranged on the stirring shaft, and the stirring shaft and the agitator can be placed in the pot body.

[0008] Preferably, the agitator includes a stirring rod fixed on a stirring shaft and several wall-adhering shovels arranged on the stirring rod, and the shape of the stirring rod matches the cross-sectional shape of the pot body. The structure of the agitator provided by the utility model is conducive to the emulsification of the oil base and the adsorption of the adsorbent. Further, the agitator also includes a stirring cross bar, and the stirring cross bar connects the two ends of the stirring rod to strengthen and stabilize the stirring rod. Further. Rotating shafts are fixed on both sides of the pot body, and the rotating shafts are installed on the frame and connected to the rotating wheel, and the turning of the pot body is achieved by rotating the rotating wheel. Further, heat transfer oil is arranged in the jacket, and the emulsification stirring device adopts heat transfer oil heating, and there is no need to connect to the steam pipeline. It can be arranged on the same operating platform in the same workshop with other powder processing equipment, which greatly improves the convenience of production operation. Of course, the heating method of the emulsification stirring device can also choose gas heating, steam heating, electric heating and other heating methods.

[0009] The utility model is based on the consideration that the oil base needs to be kept warm during the transfer process, and is designed to directly adsorb the oil base in the emulsification stirring device to form a solid base, which is prepared as a solid, thereby avoiding the transfer of the oil base, avoiding the need for heat preservation of the oil base during the transfer process, reducing the requirements for equipment and technology, greatly improving the feasibility of operation, and the oil base can be mixed with the filler for a second time after being prepared as a solid, thereby improving the mixing uniformity of the raw materials. However, the discharge pipe orifice of the existing emulsifiable oil-based configuration kettle is thin, and the output of solid materials is prone to blockage. Therefore, the utility model refers to the sandwich pot used in the food or chemical industry to design an emulsifiable stirring device to replace the emulsifiable oil-based configuration kettle for oil-based configuration and solidification. The emulsified stirring device provided by the utility model has the functions of heating and stirring, can meet the configuration requirements of the oil base, and its discharge method is to turn over the discharge, and there is no problem of discharge blockage.

[0010] Compared with the prior art, the process system for producing milk powder pesticide provided by the utility model has the following beneficial effects:

[0011] The utility model provides a process system for producing milk powder pesticides, which is composed of an emulsifying stirring device, a first mixer, a pulverizer, and a second mixer connected in sequence. The process system avoids the heat preservation transfer operation of the oil base, reduces the requirements for equipment and technology, and improves the feasibility of workers' operation. The process system provided by the utility model can be arranged in the same operation workshop, and the equipment is connected front and back, so that the continuous production of milk powder pesticides is realized, and the production efficiency of milk powder pesticide products is improved. The utility model prepares the milk powder pesticide by first preparing the oil base into a solid material, and then mixing and pulverizing it with a filler. The method not only avoids the heat preservation transfer operation of the oil base, but also strengthens the mixing of raw materials, improves the mixing uniformity of the product, and improves the quality pass rate of milk powder pesticide products. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the production process of existing milk powder pesticides;

[0013] Figure 2 A schematic diagram of the production process of the milk powder pesticide provided by the utility model;

[0014] Figure 3 A schematic diagram of the connection of a process system for producing milk powder type pesticides provided by the utility model;

[0015] Figure 4 A schematic diagram of the equipment layout of the process system for producing milk powder pesticides provided by the utility model;

[0016] Figure 5 This is a schematic diagram of the structure of the emulsifying stirring pot provided by the utility model;

[0017] Figure 6 for Figure 5 Cross-sectional view of .

[0018] Numbers in the figure:

[0019] 1- emulsifying stirring pot; 2- first mixer; 3- pulverizer; 4- second mixer; 5- ground plane; 6- equipment plane I; 7- equipment plane II;

[0020] 11-frame; 12-pot body; 13-jacket; 141-stirring motor; 142-stirring shaft; 143-stirring rod; 144-wall shovel; 145-stirring cross bar; 15-rotating shaft; 16-rotating wheel. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments. It is understood that the specific embodiments and drawings are only exemplary descriptions of the utility model and should not be regarded as the entirety of the utility model or as a limitation or restriction on the technical solution of the utility model.

[0022] See also Figure 3 The utility model provides a process system for producing milk powder pesticides, which includes an emulsifying stirring pot 1, a first mixer 2, a pulverizer 3 and a second mixer 4 connected in sequence. The emulsifying stirring pot 1 has heating and stirring functions, and is preferably a sandwich pot used in the food or chemical industry. The model, size and stirring method of the first mixer 2 and the second mixer 4 can be adjusted as needed according to the characteristics of the product on the premise of meeting the mixing requirements, such as a horizontal mixer, a conical mixer, etc. The specifications and model of the pulverizer 3 can be adjusted as needed according to the characteristics of the product on the premise of meeting the process requirements, such as a universal pulverizer, a jet pulverizer, an ultrafine pulverizer, etc.

[0023] The utility model introduces a sandwich pot used in the food or chemical industry to replace the oil-based preparation kettle, which has the advantages of simple structure and easy deployment. At the same time, the emulsifying stirring pot used in the utility model is heated by heat-conducting oil and does not need to be connected to a steam pipeline. It can be arranged on the same operating platform in the same workshop with other powder processing equipment, which greatly improves the convenience of production operation. Figure 4 The schematic diagram of the equipment layout of the process system for producing milk powder pesticides provided by the utility model. It can be understood that the equipment layout position in the process system provided by the utility model is not limited to Figure 4 , its position can be adjusted as needed. Figure 4 The emulsifying stirring pot 1 and the first mixer 2 are arranged on the highest equipment plane Ⅱ7, the pulverizer 3 and the second mixer 4 are arranged on the equipment plane Ⅰ6, and the finished product prepared by the second mixer 4 can be placed on the ground plane 5 to facilitate collection and packaging by the staff.

[0024] See also Figure 5 , Figure 6 The emulsifying stirring pot 1 used in the utility model includes a frame 11, a pot body 12 and a stirring assembly. The pot body 12 is rotatably mounted on the frame 11. Specifically, rotating shafts 15 are fixed on both sides of the pot body 13. The rotating shafts 15 are mounted on the frame 11 and connected to the rotating wheel 16. The pot body 12 can be turned over by rotating the rotating wheel 16, so as to achieve the purpose of turning over the pot body to discharge materials. The pot body is provided with a jacket 13, and heat transfer oil is arranged in the jacket 13. The stirring assembly includes a stirring motor 141, a stirring shaft 142 connected to the output shaft of the stirring motor, and an agitator arranged on the stirring shaft. The stirring shaft and the agitator can be placed in the pot body. The agitator includes a stirring rod 143 fixed on the stirring shaft and several wall-attached shovels 144 arranged on the stirring rod. The shape of the stirring rod 143 matches the cross-sectional shape of the pot body. Further, the agitator also includes a stirring cross bar 145, which connects the two ends of the stirring rod to strengthen and stabilize the stirring rod.

[0025] Combination Figure 2 The production process of the milk powder pesticide production process system provided by the utility model is as follows: first, the pesticide original drug, emulsifier, organic solvent and other raw materials are added to the emulsifying stirring pot 1 for stirring, and these raw materials are either emulsified and dissolved, or heated, melted, emulsified and dispersed in the emulsifying stirring pot 1 to form an oil base, and then the adsorption material is put into the emulsifying stirring pot 1 to adsorb the oil base to obtain a solid base; after the adsorption is completed, the solid base is discharged into the first mixer 2, and the remaining materials (fillers, auxiliary materials, etc.) are sequentially put into the first mixer 2, and stirred and mixed for 10-15 minutes; after the pre-mixing is completed, the materials are directly discharged into the pulverizer 3 for pulverization, and the pulverized materials flow to the second mixer 4 for secondary mixing for 10-15 minutes. After the secondary mixing is completed, they are put into the silo to obtain the milk powder product.

[0026] The utility model is based on the consideration that the oil base needs to be kept warm during the transfer process, and is designed to directly adsorb the oil base in the reactor to form a solid base, so as to be prepared as a solid, thereby avoiding the transfer of the oil base, avoiding the need for heat preservation during the transfer process of the oil base, reducing the requirements for equipment and technology, greatly improving the feasibility of operation, and the oil base can be mixed with the filler for a second time after being prepared as a solid, thereby improving the mixing uniformity of the raw materials. However, the discharge pipe orifice of the existing emulsifiable oil-based configuration kettle is thin, and the output of solid materials is prone to blockage. Therefore, the utility model refers to the sandwich pot used in the food or chemical industry to design an emulsifiable stirring device to replace the emulsifiable oil-based configuration kettle for oil-based configuration and solidification. The emulsifiable stirring device has the functions of heating and stirring, and can meet the configuration requirements of the oil base. At the same time, its discharge method is to turn over the discharge, and there is no problem of discharge blockage.

[0027] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A process system for producing milk powder type pesticide, characterized in that: The invention comprises an emulsifying and stirring device, a first mixer, a pulverizer and a second mixer which are connected in sequence. The emulsifying and stirring device comprises a frame, a pot body and a stirring assembly. The pot body is rotatably mounted on the frame. A jacket is arranged outside the pot body. The stirring assembly comprises a stirring motor, a stirring shaft connected to an output shaft of the stirring motor and an agitator arranged on the stirring shaft. The stirring shaft and the agitator can be placed in the pot body. The finished product prepared by the emulsifying and stirring device is in a solid state.

2. A process system for producing milk powder pesticide according to claim 1, characterized in that: The stirrer comprises a stirring rod fixed on a stirring shaft and a plurality of wall-adhering shovels arranged on the stirring rod, and the shape of the stirring rod matches the cross-sectional shape of the pot body.

3. A process system for producing milk powder pesticide according to claim 2, characterized in that: It also includes a stirring cross bar, which connects the two ends of the stirring rod.

4. A process system for producing milk powder pesticide according to claim 1, characterized in that: Rotating shafts are fixed on both sides of the pot body, and the rotating shafts are installed on the frame and connected with the rotating wheel.

5. A process system for producing milk powder pesticide according to claim 1, characterized in that: Heat transfer oil is arranged in the jacket.