Reaction kettle capable of fully stirring
By using a multi-stage bevel gear drive system and a multi-group stirring blade group design in the reactor, the multi-axis rotation of the stirring blade group is achieved, solving the problem of insufficient stirring in the existing reactor, and significantly improving the mixing effect.
Patent Information
- Application Number
- CN202420583032.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The existing reactor cannot achieve sufficient mixing during the stirring process, and the newly added raw materials are difficult to quickly distribute to various parts of the mixture.
A fully stirred reactor is designed, using a multi-stage bevel gear drive system and multiple sets of stirred blade groups. The stirred blade group rotates around the driven shaft and around the central axis to achieve full stirring in all parts of the kettle body.
Through this design, the raw materials can be better mixed in the reactor, and the newly added raw materials can be quickly distributed to various parts of the mixture, greatly improving the stirring effect.
Smart Images

Figure CN222606337U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a fully stirred reaction kettle. Background Art
[0002] A reactor is a production equipment used for mixed production or chemical reactions of multiple materials. In the material production process in the chemical and pharmaceutical fields, the reactor is usually a device for mixing materials and reacting with the medium. During production, multiple materials are placed in the reactor in sequence, and the temperature of the reactor is controlled to stir and mix until the mixed materials in the reactor reach the predetermined state of the process, and then the mixed materials are released from the reactor. Common reactors often add new raw materials for mixing during the stirring process, which causes the new raw materials to be at the top of the mixed materials for a short period of time during stirring, and cannot be quickly moved to various places in the mixed materials. The stirring blades of the reactor usually rotate in a fixed position and cannot be fully stirred. Utility Model Content
[0003] In view of the above-mentioned technical problems, the purpose of the utility model is to provide a fully stirred reactor so that the raw materials can be better mixed inside the reactor.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A fully stirred reactor, comprising a reactor body, a first drive motor and a second drive motor, a drive box is arranged at the center of the reactor body, a central shaft penetrating the drive box and rotatably connected to the drive box is arranged in the reactor body, a driving bevel gear fixedly connected to the central shaft and at least one driven bevel gear meshing with the driving bevel gear are arranged in the drive box, a driven rotating shaft corresponding to the driven bevel gear is arranged in the reactor body, one end of the driven rotating shaft is fixedly connected to the driven bevel gear, and the other end extends to the outside of the drive box, and at least one group of stirring blades is sleeved on the part of the driven rotating shaft located outside the drive box; a sleeve coaxial with the central shaft is fixedly connected to the outside of the drive box, and the sleeve extends to the outside of the reactor body, the first drive motor drives the sleeve to rotate, and the second drive motor drives the central shaft to rotate.
[0006] Preferably, the output shaft of the first drive motor is perpendicular to the sleeve, and the output shaft of the second drive motor is coaxial with the central axis.
[0007] Preferably, the output shaft of the first drive motor is provided with a first bevel gear, the sleeve is provided with a second bevel gear, the first bevel gear is meshed with the second bevel gear, and dustproof boxes are provided outside the first bevel gear and the second bevel gear.
[0008] Preferably, a flange is provided at the end of the sleeve, the body of the second drive motor is fixedly connected to the flange, and the output shaft of the second drive motor is fixedly connected to the central shaft.
[0009] Preferably, there are three driven bevel gears.
[0010] Preferably, the stirring blade assembly includes a ring sleeve connected to the driven rotating shaft and a plurality of stirring blades evenly arranged around the ring sleeve.
[0011] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:
[0012] The fully stirring reaction kettle of the utility model comprises a kettle body, a first driving motor and a second driving motor, a driving box is arranged at the center of the kettle body, a central shaft penetrating the driving box and rotatably connected with the driving box is arranged in the kettle body, a driving bevel gear fixedly connected with the central shaft and at least one driven bevel gear meshing with the driving bevel gear are arranged in the driving box, a driven rotating shaft corresponding to the driven bevel gear is arranged in the kettle body, one end of the driven rotating shaft is fixedly connected with the driven bevel gear, and the other end extends to the outside of the driving box, and at least one group of stirring blades is sleeved on the part of the driven rotating shaft located outside the driving box; a sleeve coaxial with the central shaft is fixedly connected to the outside of the driving box, and the sleeve extends to the outside of the kettle body, the first driving motor drives the sleeve to rotate, and the second driving motor drives the central shaft to rotate, the stirring blades rotate around the axis line of the driven rotating shaft and the axis line of the central shaft, so that the raw materials at various places in the kettle body are fully stirred and mixed, and the stirring effect is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The technical solution of the utility model is further described below in conjunction with the accompanying drawings:
[0014] Attached Figure 1 A three-dimensional diagram of a fully stirred reaction kettle of the utility model;
[0015] Attached Figure 2 A three-dimensional diagram of the hidden structure of the fully stirred reactor of the utility model;
[0016] Attached Figure 3 It is a three-dimensional diagram of the hidden structure of the fully stirred reactor of the utility model.
[0017] Wherein: 1. kettle body; 2. first drive motor; 3. second drive motor; 4. drive box; 5. central shaft; 6. driving bevel gear; 7. driven bevel gear; 8. driven rotating shaft; 9. stirring blade group; 91. ring sleeve; 92. stirring blade; 10. sleeve; 101. flange; 11. dustproof box. DETAILED DESCRIPTION
[0018] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0019] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0020] As attached Figure 1-3 The fully stirred reactor of the utility model is shown, including a reactor body 1, a first drive motor 2 and a second drive motor 3, a drive box 4 is provided at the center of the reactor body 1, a central shaft 5 is provided in the reactor body 1 that penetrates the drive box 4 and is rotatably connected to the drive box 4, a driving bevel gear 6 fixedly connected to the central shaft 5 and at least one driven bevel gear 7 meshing with the driving bevel gear 6 are installed in the drive box 4, a driven rotating shaft 8 corresponding to the driven bevel gear 7 is installed in the reactor body 1, one end of the driven rotating shaft 8 is fixedly connected to the driven bevel gear 7, and the other end extends to the outside of the drive box 4, and at least one group of stirring blades 9 is connected to the part of the driven rotating shaft 8 located outside the drive box 4. In this embodiment, there are three driven bevel gears 7, which are evenly arranged around the driving bevel gear 6. Two groups of stirring blades 9 are installed on each driven shaft 8. The stirring blade group 9 includes a ring sleeve 91 connected to the driven shaft 8 and a plurality of stirring blades 92 evenly arranged around the ring sleeve 91. The length of the outer stirring blade 92 is greater than the length of the inner stirring blade 92, so as to avoid interference when the stirring blade 92 rotates and fully reach various spaces in the kettle body 1.
[0021] The outside of the driving box 4 is fixedly connected to a sleeve 10 coaxial with the central axis 5 , and the sleeve 10 extends to the outside of the kettle body 1 . The first driving motor 2 drives the sleeve 10 to rotate and drives the driving box 4 to rotate synchronously, and the second driving motor 3 drives the central axis 5 to rotate.
[0022] The output shaft of the first drive motor 2 is perpendicular to the sleeve 10, and the output shaft of the second drive motor 3 is coaxial with the central axis 5. In this embodiment, the output shaft of the first drive motor 2 is connected to the first bevel gear, and the sleeve 10 is connected to the second bevel gear. The first bevel gear meshes with the second bevel gear to transmit the power of the first drive motor 2. In other embodiments, other structures can also be used to change the transmission direction of the first drive motor 2. The first bevel gear and the second bevel gear are covered with a dustproof box 11 to avoid external pollution.
[0023] A flange 101 is formed at the end of the sleeve 10, the body of the second drive motor 3 is fixedly connected to the flange 101, and the output shaft of the second drive motor 3 is fixedly connected to the central shaft 5, driving the central shaft 5 to rotate and drive the stirring blades 92 to rotate and stir.
[0024] When in use, the second drive motor 3 drives the central axis 5 to rotate, and the active bevel gear 6 connected to the central axis 5 drives the driven bevel gear 7 to rotate, thereby driving the stirring blade group 9 connected to the driven rotating shaft 8 to rotate, so as to stir the raw materials in the kettle body 1, and mix the raw materials in the upper and lower layers. Even the newly added raw materials can be mixed into the middle and lower layers under this stirring; the first drive motor 2 drives the sleeve 10 to rotate and drives the drive box 4 to rotate synchronously, so that the stirring blade group 9 as a whole also rotates around the central axis 5 to stir in the horizontal plane. The stirring blade 92 rotates around the axis line of the driven rotating shaft 8 and the axis line of the central axis 5, so that the raw materials in various places in the kettle body 1 are fully stirred and mixed, thereby greatly improving the stirring effect.
[0025] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A fully stirred reactor, characterized in that: The invention comprises a kettle body, a first driving motor and a second driving motor, a driving box is arranged at the center of the kettle body, a central shaft penetrating the driving box and rotatably connected to the driving box is arranged in the kettle body, a driving bevel gear fixedly connected to the central shaft and at least one driven bevel gear meshing with the driving bevel gear are arranged in the driving box, a driven rotating shaft corresponding to the driven bevel gear is arranged in the kettle body, one end of the driven rotating shaft is fixedly connected to the driven bevel gear, and the other end extends to the outside of the driving box, and at least one group of stirring blades is sleeved on the part of the driven rotating shaft located outside the driving box; a sleeve coaxial with the central shaft is fixedly connected to the outside of the driving box, and the sleeve extends to the outside of the kettle body, the first driving motor drives the sleeve to rotate, and the second driving motor drives the central shaft to rotate.
2. The fully stirred reactor according to claim 1, characterized in that: The output shaft of the first drive motor is perpendicular to the sleeve, and the output shaft of the second drive motor is coaxial with the central axis.
3. The fully stirred reactor according to claim 2, characterized in that: The output shaft of the first driving motor is provided with a first bevel gear, the sleeve is provided with a second bevel gear, the first bevel gear is meshed with the second bevel gear, and dustproof boxes are provided outside the first bevel gear and the second bevel gear.
4. The fully stirred reactor according to claim 2, characterized in that: A flange is provided at the end of the sleeve, the body of the second drive motor is fixedly connected to the flange, and the output shaft of the second drive motor is fixedly connected to the central shaft.
5. The fully stirred reactor according to claim 1, characterized in that: The number of driven bevel gears is three.
6. The fully stirred reactor according to claim 1, characterized in that: The stirring blade group comprises a ring sleeve connected to the driven rotating shaft and a plurality of stirring blades evenly arranged around the ring sleeve.