Integrated synthesis kettle suitable for synthesizing high-purity benzethonium chloride
By designing a curved cylinder and a telescopic stirrer with alternately arranged convex and concave surfaces in the reactor, the problem of low solution mixing efficiency during the stirring process is solved, and high-efficiency synthesis of high-purity benzethonium chloride is achieved.
Patent Information
- Application Number
- CN202420868737.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-25
AI Technical Summary
In the reactor, the mixing efficiency of the solution during stirring is lower than the stirring center at the edge of the inner wall of the reactor, resulting in uneven distribution of raw materials and affecting the progress of the chemical reaction.
An integrated synthetic kettle suitable for high-purity benzethonium chloride synthesis is designed. It adopts the inner side wall of the curved cylinder with alternately arranged convex and concave surfaces, and a retractable agitator and scraper are provided on the agitator shaft to realize the automatic expansion and contraction of the agitator and the scraper of the inner wall of the cylinder to improve mixing efficiency.
By improving the mixing efficiency at the edge of the inner wall of the reactor, the reaction rate of the chemical reaction is improved, and the sticky solution on the inner wall of the cylinder is scraped off and mixed through the design of the scraper, the mixing efficiency of the raw materials is further improved and the progress of the chemical reaction is accelerated.
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Figure CN222606357U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to an integrated synthesis kettle suitable for synthesizing high-purity benzethonium chloride. Background Art
[0002] Reactor is a closed container, mainly composed of a kettle body, a kettle cover, a stirring device, a heating device, a cooling device, a homogenizer, etc. Reactor is commonly used in the fields of petroleum, chemical industry, rubber, pesticide, dye, medicine and food. It is a pressure vessel used to complete the process of vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization, condensation, etc.
[0003] Benzethonium chloride is a new type of preservative, which is widely used in various daily chemical products and medical fields. Benzethonium chloride can also be used as a bactericidal disinfectant. It can not only effectively inhibit and kill common bacteria, but also has a good effect of eliminating odor. Benzethonium chloride solution is synthesized by adding raw materials into a reactor for chemical reaction. The chemical reaction is accelerated by stirring in the reactor. However, during the stirring process, the mixing efficiency of the solution at the edge of the inner wall of the reactor is less than the mixing efficiency at the stirring center, which makes the raw materials unevenly distributed and affects the chemical reaction. Utility Model Content
[0004] The utility model aims to provide an integrated synthesis kettle suitable for synthesizing high-purity benzethonium chloride, so as to solve the above-mentioned shortcomings in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: an integrated synthesis reactor suitable for the synthesis of high-purity benzethonium chloride, comprising a cylinder, the inner wall of the cylinder is provided with a curved surface with convex surfaces and concave surfaces arranged alternately, a stirring shaft is rotatably arranged in the cylinder, stirring blades and axial flow agitators are alternately arranged on the stirring shaft, a slider is slidably arranged at both ends of the stirring blade, one end of the slider is extended into the stirring blade and connected to the inner wall of the stirring blade through a spring, and the other end of the slider is fixedly connected to a scraper, and the scraper abuts against the inner wall of the cylinder.
[0006] Furthermore, a spoiler is fixedly sleeved on the sliding block, and a plurality of through holes are formed on the spoiler.
[0007] Furthermore, a sealing ring is arranged inside the stirring blade, and the sealing ring is sleeved on the outer side of the sliding block.
[0008] Furthermore, both ends of the stirring blade are provided with choke blades, and the ends of the choke blades are closely attached to the side surfaces of the sliding block.
[0009] Furthermore, the convex surface and the concave surface are rounded.
[0010] Furthermore, the stirring blades and the axial flow stirrer are both fixedly sleeved on the stirring shaft.
[0011] Furthermore, a cylinder cover is arranged on the top of the cylinder body, and a feed port and a pressure gauge are arranged on the top of the cylinder cover.
[0012] Furthermore, a reducer is arranged on the top of the cylinder cover, a motor is arranged on the top of the reducer, and the stirring shaft is driven by the motor.
[0013] In the above technical scheme, the utility model provides an integrated synthesis reactor suitable for the synthesis of high-purity benzethonium chloride, which has the beneficial effects of:
[0014] The utility model fixes a retractable agitator on a stirring shaft and realizes automatic extension and retraction of the retractable agitator in cooperation with a convex surface and a concave surface, thereby achieving the purpose of improving the mixing efficiency at the edge of the inner wall of the reactor, thereby improving the reaction rate of the chemical reaction. At the same time, a scraper closely attached to the inner wall of the cylinder is used to scrape off the sticky solution on the inner wall of the cylinder for mixing, thereby further increasing the mixing efficiency of the raw materials and accelerating the progress of the chemical reaction.
[0015] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
[0016] This application document provides an overview of various implementations or examples of the technology described in the present disclosure, and is not a comprehensive disclosure of the entire scope or all features of the disclosed technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0018] Figure 1 A schematic diagram of the structure provided for an embodiment of the utility model;
[0019] Figure 2 A schematic diagram of the cylinder structure provided by an embodiment of the utility model;
[0020] Description of reference numerals:
[0021] 1. Cylinder body; 11. Convex surface; 12. Concave surface; 13. Feed port; 2. Cylinder cover; 3. Reducer; 4. Motor; 5. Pressure gauge; 6. Stirring shaft; 7. Stirring blade; 71. Slider; 72. Scraper; 73. Spoiler; 731. Through hole; 74. Thwart blade; 8. Axial flow agitator; 9. Spring; 10. Sealing ring. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the embodiments of the present disclosure clearer, the technical solution of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.
[0023] Please refer to 1-2, an integrated synthesis reactor suitable for the synthesis of high-purity benzethonium chloride, including a cylinder 1, the inner wall of the cylinder 1 is opened into a curved surface with convex surfaces 11 and concave surfaces 12 arranged alternately, a stirring shaft 6 is rotatably arranged in the cylinder 1, and stirring blades 7 and axial flow stirrers 8 are alternately arranged on the stirring shaft 6, and a slider 71 is slidably arranged at both ends of the stirring blade 7, one end of the slider 71 extends into the stirring blade 7 and is connected to the inner wall of the stirring blade 7 through a spring 9, and the other end of the slider 71 is fixedly connected to a scraper 72, and the scraper 72 abuts against the inner wall of the cylinder 1.
[0024] Specifically, the retractable agitator is composed of a stirring blade 7, a slider 71, a scraper 72, a spring 9 and other accessories. One end of the spring 9 is fixedly connected to the inner wall of the stirring blade 7, and the other end of the spring 9 is fixedly connected to the slider 71. The utility model fixes the retractable agitator on the stirring shaft 6, cooperates with the convex surface 11 and the concave surface 12, and realizes the automatic extension and retraction of the retractable agitator, thereby achieving the purpose of improving the mixing efficiency at the edge of the inner wall of the reactor, thereby improving the reaction rate of the chemical reaction. At the same time, the scraper 72 that is tightly attached to the inner wall of the cylinder 1 is used to scrape the sticky solution on the inner wall of the cylinder 1 for mixing, thereby further increasing the mixing efficiency of the raw materials and accelerating the progress of the chemical reaction.
[0025] Furthermore, a spoiler plate 73 is fixedly sleeved on the slider 71 , and a plurality of through holes 731 are formed on the spoiler plate 73 .
[0026] Specifically, refer to Figure 1 When the stirring shaft 6 rotates, the scraper 72 closely attached to the inner wall of the cylinder 1 makes a circular motion along the convex surface 11 and the concave surface 12 in the cylinder 1. At this time, the scraper 72 drives the slider 71 to slide back and forth in the radial direction, so that the spoiler 73 fixedly sleeved on the slider 71 moves synchronously with the slider 71, so that the mixed solution in the cylinder 1 passes through the through hole 731, and then disturbs the mixed solution, thereby improving the mixing efficiency of the mixed solution.
[0027] Furthermore, a sealing ring 10 is provided inside the stirring blade 7 , and the sealing ring 10 is sleeved on the outer side of the sliding block 71 .
[0028] Specifically, refer to Figure 1The sealing ring 10 is a sliding sealing ring, which increases the sealing between the stirring blade 7 and the sliding block 71 to prevent the mixed solution from entering the stirring blade 7 and affecting the sliding of the sliding block 71 in the stirring blade 7.
[0029] Furthermore, both ends of the stirring blade 7 are provided with a choke blade 74 , and the end of the choke blade 74 is closely attached to the side surface of the sliding block 71 .
[0030] Specifically, refer to Figure 1 The choke blade 74 is fixedly connected to the end of the stirring blade 7. Through the setting of the choke blade 74, when the slider 71 retracts into the stirring blade 7, the sticky solution on the outside of the slider 71 is scraped off by the choke blade 74, thereby preventing the solution from entering the stirring blade 7.
[0031] Furthermore, the convex surface 11 and the concave surface 12 are rounded.
[0032] Specifically, refer to Figure 2 The convex surface 11 and the concave surface 12 are rounded to make the intersection of the convex surface 11 and the concave surface 12 smooth, thereby reducing the resistance of the scraper 72 when sliding on the inner wall of the cylinder 1, thereby improving the power conversion rate of the motor 4.
[0033] Furthermore, the stirring blades 7 and the axial flow agitator 8 are both fixedly sleeved on the stirring shaft 6, a cylinder cover 2 is provided on the top of the cylinder body 1, a feed port 13 and a pressure gauge 5 are provided on the top of the cylinder cover 2, a reducer 3 is provided on the top of the cylinder cover 2, a motor 4 is provided on the top of the reducer 3, and the stirring shaft 6 is driven by the motor 4.
[0034] Specifically, the feed port 13 is connected to the cylinder 1, and the feed port 13 is used to add raw materials into the cylinder 1. The pressure gauge 5 is used to monitor the pressure in the cylinder 1. After the pressure exceeds a certain value, the corresponding decompression treatment is performed. The speed of the motor 4 is reduced by the reducer 3 and then drives the stirring shaft 6 for stirring. The connection method between the output shaft of the motor 4, the reducer 3, and the stirring shaft 6 is common knowledge to the staff in this field and will not be explained in detail here.
[0035] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. An integrated synthesis reactor suitable for synthesizing high-purity benzethonium chloride, comprising a cylinder (1), characterized in that: The inner side wall of the cylinder (1) is provided with a curved surface in which convex surfaces (11) and concave surfaces (12) are alternately arranged. A stirring shaft (6) is rotatably arranged in the cylinder (1). Stirring blades (7) and axial flow stirrers (8) are alternately arranged on the stirring shaft (6). A slider (71) is slidably arranged in both ends of the stirring blade (7). One end of the slider (71) extends into the stirring blade (7) and is connected to the inner wall of the stirring blade (7) via a spring (9). The other end of the slider (71) is fixedly connected to a scraper (72), and the scraper (72) abuts against the inner wall of the cylinder (1).
2. An integrated synthesis reactor suitable for the synthesis of high-purity benzethonium chloride according to claim 1, characterized in that, A spoiler plate (73) is fixedly sleeved on the sliding block (71), and a plurality of through holes (731) are formed on the spoiler plate (73).
3. An integrated synthesis reactor suitable for the synthesis of high-purity benzethonium chloride according to claim 2, characterized in that, A sealing ring (10) is provided inside the stirring blade (7), and the sealing ring (10) is sleeved on the outside of the sliding block (71).
4. An integrated synthesis reactor suitable for the synthesis of high-purity benzethonium chloride according to claim 3, characterized in that, Both ends of the stirring blade (7) are provided with flow-blocking blades (74), and the ends of the flow-blocking blades (74) are closely attached to the side surfaces of the sliding block (71).
5. An integrated synthesis reactor suitable for the synthesis of high-purity benzethonium chloride according to claim 1, characterized in that, The convex surface (11) and the concave surface (12) are rounded.
6. An integrated synthesis reactor suitable for the synthesis of high-purity benzethonium chloride according to claim 1, characterized in that, The stirring blades (7) and the axial flow stirrer (8) are both fixedly sleeved on the stirring shaft (6).
7. An integrated synthesis reactor suitable for the synthesis of high-purity benzethonium chloride according to claim 1, characterized in that: A cylinder cover (2) is provided on the top of the cylinder body (1), and a feed port (13) and a pressure gauge (5) are provided on the top of the cylinder cover (2).
8. An integrated synthesis reactor suitable for the synthesis of high-purity benzethonium chloride according to claim 7, characterized in that: A reducer (3) is arranged on the top of the cylinder cover (2), a motor (4) is arranged on the top of the reducer (3), and the stirring shaft (6) is driven by the motor (4).