Valve sealing surface hardening processing equipment
By designing a valve sealing surface hardening processing equipment that includes support, collection, clamping, adjustment, storage and air-drying components, the problem of low efficiency of traditional heat treatment methods is solved, efficient processing of spraying and air-drying is achieved, and the overall processing efficiency is improved.
Patent Information
- Application Number
- CN202421230344.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-31
AI Technical Summary
When using valve sealing surface hardening processing equipment, the valve sealing surface is hardened by heat treatment, which requires heating and cooling treatment, which is a waste of time and is less efficient.
A valve sealing surface hardening processing equipment is designed, including support base, support assembly, collection assembly, clamping assembly, adjustment assembly, storage assembly and air-drying assembly. The valve sealing surface is sprayed with hardened coating through the adjustment assembly, and the paint is air-dryed through the air-drying assembly, avoiding heating and cooling treatment.
It improves the working efficiency of valve sealing surface hardening processing, reduces processing time, reduces energy consumption, and improves processing efficiency.
Smart Images

Figure CN222606871U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve sealing surface hardening processing equipment, in particular to a valve sealing surface hardening processing equipment. Background Art
[0002] Valve sealing surface hardening processing equipment is a tool or equipment used to process valve sealing surfaces. Valves are devices used to control the flow of fluids and are widely used in industry and daily life. Valve sealing surfaces are important parts of valves. They need to have good sealing properties to prevent fluid leakage. Sealing surface hardening processing equipment processes the valve sealing surfaces to improve their hardness and wear resistance and ensure close contact between the sealing surfaces. For example, using high-precision grinding tools to polish, grind or nano-coat the sealing surfaces can reduce friction, wear and the possibility of leakage. These processing technologies help to increase the service life of the valve and reduce maintenance costs. However, when using valve sealing surface hardening processing equipment, the valve sealing surfaces are generally hardened by heat treatment. During the hardening operation, the sealing surfaces need to be heated and cooled, which wastes time and is inefficient. Utility Model Content
[0003] In order to overcome the problem that when using valve sealing surface hardening processing equipment, the valve sealing surface is generally hardened by heat treatment. During the hardening operation, the sealing surface needs to be heated and cooled, which wastes time and has low efficiency.
[0004] The technical solution of the utility model is: a valve sealing surface hardening processing equipment, including a support base, a support component, a collecting component, a clamping component, an adjusting component, a storage component and an air-drying component, the bottom surface of the support base is provided with a support component, the surface of the support base is provided with a collecting component, the surface of the support base is provided with a clamping component, the top of the support base is provided with an adjusting component, the bottom of the adjusting component is provided with a storage component, and the inside of the adjusting component is provided with an air-drying component.
[0005] Preferably, the support base is supported by a support assembly, waste chips and waste liquid generated during processing are collected by a collecting assembly, the valve to be processed is clamped and fixed by a clamping assembly, the valve sealing surface is sprayed with hardened paint by an adjusting assembly, the hardened paint is stored by a storage assembly, and the hardened paint on the valve sealing surface is air-dried by an air-drying assembly.
[0006] Preferably, the support assembly includes support columns and anti-slip pads. The bottom surface of the support base is provided with support columns. The support columns are provided in multiple groups. The bottom ends of the support columns are provided with anti-slip pads. When in use, the anti-slip pads are installed through the support columns, and the support base is protected from slipping through the anti-slip pads.
[0007] Preferably, the collecting component includes a collecting trough and a collecting box. The surface of the supporting base is provided with a collecting trough, and there are multiple groups of collecting troughs. A collecting box is provided on the bottom surface of the supporting base. When in use, the waste chips and waste materials generated by processing are collected through the collecting trough, and the waste liquid and waste chips are stored through the collecting box.
[0008] Preferably, the clamping assembly includes a mounting base, an electric telescopic rod, a clamping block, a rubber pad and a first motor. The mounting base is provided on the surface of the supporting base, and two groups of mounting bases are provided. The electric telescopic rod is provided on one side of the mounting base, and a clamping block is provided at one end of the electric telescopic rod. A rubber pad is provided on one side of the clamping block, and a first motor is provided on the other side of the mounting base. When in use, the electric telescopic rod is installed through the mounting base, the clamping block is driven to extend and retract by the electric telescopic rod, the valve is fixed and clamped by the clamping block, the rubber pad is used to prevent the clamping block from clamping the valve, and the electric telescopic rod is driven to rotate by the first motor.
[0009] Preferably, the adjustment assembly includes a mounting bracket, a groove, a screw rod, a connecting block, a spray head and a second motor. The mounting bracket is provided on the surface of the support base, a groove is provided on the bottom surface of the top end of the mounting bracket, a screw rod is provided inside the groove, a connecting block is provided on the inner side of the groove, a spray head is provided on the bottom surface of the connecting block, and a second motor is provided on one side of the top end of the mounting bracket. When in use, the screw rod is installed through the groove, the screw rod is driven to rotate by the second motor, the connecting block is driven to move by the screw rod, the spray head is installed through the connecting block, and the valve sealing surface is sprayed with hardening material through the spray head.
[0010] Preferably, the storage component includes a liquid storage tank, a liquid injection port and an infusion tube. The liquid storage tank is arranged on the top surface of the mounting bracket, the liquid injection port is arranged on the top end of the liquid storage tank, the liquid infusion tube is arranged on the bottom surface of the top end of the mounting bracket, and the liquid storage tank is connected to the spray head through the infusion tube. When in use, the hardened paint is stored in the liquid storage tank, the hardened paint is conveniently added to the liquid storage tank through the liquid injection port, and the hardened paint is transported to the spray head through the infusion tube.
[0011] Preferably, the air-drying component includes a fan, an installation bin and an adjusting air plate. A fan is arranged on one side of the installation bracket, an installation bin is opened on the other side of the installation bracket, an adjusting air plate is opened on the inner side of the installation bin, and multiple groups of adjusting air plates are arranged. When in use, the fan is used to air-dry the paint sprayed on the valve, the adjusting air plate is installed through the installation bin, and the air-drying angle is adjusted by the adjusting air plate.
[0012] Beneficial effects of the utility model:
[0013] 1. Compared with traditional valve sealing surface hardening processing equipment, the valve sealing surface is generally hardened by heat treatment. During the hardening operation, the sealing surface needs to be heated and cooled, which wastes time and has low efficiency. The valve sealing surface hardening processing equipment only needs to spray the hard coating on the sealing surface by setting an adjustable spraying structure, and does not need to wait for heating and cooling, thereby improving work efficiency;
[0014] 2. Install the screw rod through the groove, drive the screw rod to rotate through the second motor, drive the connecting block to move through the screw rod, install the sprinkler head through the connecting block, spray the valve sealing surface with hardening material through the sprinkler head, store the hardening paint through the liquid storage tank, add the hardening paint to the liquid storage tank through the liquid injection port, and transport the hardening paint to the sprinkler head through the infusion tube;
[0015] 3. Install the electric telescopic rod through the installation base, drive the clamp block to extend and retract through the electric telescopic rod, fix and clamp the valve through the clamp block, prevent the clamp block from clamping the valve through the rubber pad, drive the electric telescopic rod to rotate through the first motor, use the fan to air-dry the valve paint spraying area, install the adjusting air plate through the installation bin, and adjust the air drying angle through the adjusting air plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 What is shown is a first three-dimensional structural schematic diagram of a valve sealing surface hardening processing device of the utility model;
[0017] Figure 2 What is shown is a second three-dimensional structural schematic diagram of a valve sealing surface hardening processing device of the utility model;
[0018] Figure 3 Shown is a three-dimensional structural schematic diagram of the bottom surface of a valve sealing surface hardening processing equipment of the utility model;
[0019] Figure 4 What is shown is a schematic diagram of the back three-dimensional structure of a valve sealing surface hardening processing device of the utility model;
[0020] Explanation of the accompanying drawings: 1. Support base; 2. Support assembly; 3. Collecting assembly; 4. Clamping assembly; 5. Adjusting assembly; 6. Storage assembly; 7. Air-drying assembly; 201. Support column; 202. Anti-slip mat; 301. Collecting trough; 302. Collecting box; 401. Mounting base; 402. Electric telescopic rod; 403. Clamping block; 404. Rubber pad; 405. First motor; 501. Mounting bracket; 502. Groove; 503. Screw rod; 504. Connecting block; 505. Sprinkler head; 506. Second motor; 601. Liquid storage tank; 602. Liquid filling port; 603. Infusion tube; 701. Fan; 702. Mounting bin; 703. Adjusting wind plate. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0022] See also Figure 1 The utility model provides an embodiment: a valve sealing surface hardening processing equipment, including a support base 1, a support component 2, a collecting component 3, a clamping component 4, an adjusting component 5, a storage component 6 and an air-drying component 7, the bottom surface of the support base 1 is provided with the support component 2, the surface of the support base 1 is provided with the collecting component 3, the surface of the support base 1 is provided with the clamping component 4, the upper part of the support base 1 is provided with the adjusting component 5, the lower part of the adjusting component 5 is provided with the storage component 6, and the inside of the adjusting component 5 is provided with the air-drying component 7.
[0023] See also Figure 2-4In this embodiment, the support assembly 2 includes a support column 201 and an anti-skid pad 202. The bottom surface of the support base 1 is provided with a support column 201, and the support column 201 is provided with multiple groups. The bottom end of the support column 201 is provided with an anti-skid pad 202. When in use, the anti-skid pad 202 is installed through the support column 201, and the anti-skid pad 202 is used to protect the support base 1 from slipping. The collecting assembly 3 includes a collecting groove 301 and a collecting box 302. The surface of the support base 1 is provided with a collecting groove 301, and the collecting groove 301 is provided with multiple groups. The bottom surface of the support base 1 is provided with a collecting box 302. When in use, the waste chips and waste materials generated by processing are collected through the collecting groove 301, and the waste liquid and waste chips are stored through the collecting box 302. The clamping assembly 4 includes a mounting base 401 , an electric telescopic rod 402, a clamping block 403, a rubber pad 404 and a first motor 405. A mounting base 401 is provided on the surface of the support base 1. The mounting base 401 is provided with two groups. An electric telescopic rod 402 is provided on one side of the mounting base 401. A clamping block 403 is provided at one end of the electric telescopic rod 402. A rubber pad 404 is provided on one side of the clamping block 403. A first motor 405 is provided on the other side of the mounting base 401. When in use, the electric telescopic rod 402 is installed through the mounting base 401, the clamping block 403 is driven to extend and retract through the electric telescopic rod 402, the valve is fixed and clamped through the clamping block 403, the rubber pad 404 prevents the clamping block 403 from pinching the valve, and the electric telescopic rod 402 is driven to rotate through the first motor 405.
[0024] The adjusting component 5 includes a mounting bracket 501, a groove 502, a screw rod 503, a connecting block 504, a spray head 505 and a second motor 506. The surface of the supporting base 1 is provided with a mounting bracket 501, a groove 502 is provided on the top bottom surface of the mounting bracket 501, a screw rod 503 is provided inside the groove 502, a connecting block 504 is provided on the inner side of the groove 502, a spray head 505 is provided on the bottom surface of the connecting block 504, and a second motor 506 is provided on the top side of the mounting bracket 501. When in use, the screw rod 503 is installed through the groove 502, the screw rod 503 is driven to rotate by the second motor 506, the connecting block 504 is driven to move by the screw rod 503, the spray head 505 is installed through the connecting block 504, and the valve sealing surface is sprayed with hardening material through the spray head 505. The storage component 6 includes a liquid storage tank 601, a liquid injection port 602 and an infusion tube 603. The top surface of the mounting bracket 501 is provided with A liquid storage tank 601 is provided, a liquid injection port 602 is provided at the top of the liquid storage tank 601, a liquid infusion tube 603 is provided at the bottom of the top of the mounting bracket 501, and the liquid storage tank 601 is connected to the spray head 505 through the liquid infusion tube 603. When in use, the hardened paint is stored in the liquid storage tank 601, and the hardened paint is conveniently added to the liquid storage tank 601 through the liquid injection port 602, and the hardened paint is transported to the spray head 505 through the liquid infusion tube 603. The air drying component 7 includes a fan 7 01. Installing bin 702 and adjusting air plate 703. A fan 701 is arranged on one side of the installing bracket 501, and an installing bin 702 is opened on the other side of the installing bracket 501. An adjusting air plate 703 is opened on the inner side of the installing bin 702. There are multiple groups of adjusting air plates 703. When in use, the valve paint spraying area is air-dried by the fan 701, the adjusting air plate 703 is installed by the installing bin 702, and the air-drying angle is adjusted by the adjusting air plate 703.
[0025] During operation, the anti-skid pad 202 is installed through the support column 201, the anti-skid pad 202 is used to provide anti-skid protection for the support base 1, the waste chips and waste materials generated during processing are collected through the collection tank 301, and the waste liquid and waste chips are stored through the collection box 302;
[0026] At the same time, the electric telescopic rod 402 is installed through the installation base 401, the electric telescopic rod 402 drives the clamping block 403 to be extended and retracted, the valve is fixedly clamped by the clamping block 403, the rubber pad 404 prevents the clamping block 403 from clamping the valve, the electric telescopic rod 402 is driven to rotate by the first motor 405, the screw rod 503 is installed through the groove 502, the screw rod 503 is driven to rotate by the second motor 506, the connecting block 504 is driven to move by the screw rod 503, the spray head 505 is installed through the connecting block 504, and the valve sealing surface is sprayed with hardening material through the spray head 505;
[0027] At the same time, the hardened paint is stored in the liquid storage tank 601, the hardened paint is conveniently added to the liquid storage tank 601 through the liquid injection port 602, the hardened paint is transported to the spray head 505 through the infusion tube 603, the valve paint spraying area is air-dried by the fan 701, the adjusting air plate 703 is installed through the installation bin 702, and the air drying angle is adjusted by adjusting the air plate 703.
[0028] Through the above steps, the support base 1 is supported by the support component 2, the waste chips and waste liquid generated during processing are collected by the collecting component 3, the valve to be processed is clamped and fixed by the clamping component 4, the valve sealing surface is sprayed with hardened paint by the adjusting component 5, the hardened paint is stored by the storage component 6, and the hardened paint on the valve sealing surface is air-dried by the air-drying component 7.
[0029] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A valve sealing surface hardening processing device, comprising a support base (1); characterized in that: The invention also comprises a supporting component (2), a collecting component (3), a clamping component (4), an adjusting component (5), a storage component (6) and an air-drying component (7); the supporting component (2) is arranged on the bottom surface of the supporting base (1); the collecting component (3) is arranged on the surface of the supporting base (1); the clamping component (4) is arranged on the surface of the supporting base (1); the adjusting component (5) is arranged above the supporting base (1); the storage component (6) is arranged below the adjusting component (5); and the air-drying component (7) is arranged inside the adjusting component (5).
2. A valve sealing surface hardening processing equipment according to claim 1, characterized in that: The support assembly (2) comprises a support column (201) and an anti-skid pad (202); the bottom surface of the support base (1) is provided with a support column (201); a plurality of groups of support columns (201) are provided; and the bottom end of the support column (201) is provided with an anti-skid pad (202).
3. The valve sealing surface hardening processing equipment according to claim 1, characterized in that: The collecting assembly (3) comprises a collecting groove (301) and a collecting box (302); the surface of the supporting base (1) is provided with the collecting groove (301), a plurality of groups of the collecting grooves (301) are provided, and the bottom surface of the supporting base (1) is provided with the collecting box (302).
4. The valve sealing surface hardening processing equipment according to claim 1, characterized in that: The clamping assembly (4) comprises a mounting base (401), an electric telescopic rod (402), a clamping block (403), a rubber pad (404) and a first motor (405); the mounting base (401) is arranged on the surface of the support base (1); the mounting base (401) is provided with two groups; the electric telescopic rod (402) is arranged on one side of the mounting base (401); the clamping block (403) is arranged on one end of the electric telescopic rod (402); the rubber pad (404) is arranged on one side of the clamping block (403); and the first motor (405) is arranged on the other side of the mounting base (401).
5. The valve sealing surface hardening processing equipment according to claim 1, characterized in that: The adjustment component (5) comprises a mounting bracket (501), a groove (502), a screw rod (503), a connecting block (504), a spray head (505) and a second motor (506); the mounting bracket (501) is arranged on the surface of the support base (1); the bottom surface of the top end of the mounting bracket (501) is provided with a groove (502); the inside of the groove (502) is provided with a screw rod (503); the inner side of the groove (502) is provided with a connecting block (504); the bottom surface of the connecting block (504) is provided with a spray head (505); and the top side of the mounting bracket (501) is provided with a second motor (506).
6. A valve sealing surface hardening processing equipment according to claim 5, characterized in that: The storage assembly (6) comprises a liquid storage tank (601), a liquid injection port (602) and a liquid infusion tube (603); the top surface of the mounting bracket (501) is provided with the liquid storage tank (601); the top end of the liquid storage tank (601) is provided with a liquid injection port (602); the bottom surface of the top end of the mounting bracket (501) is provided with a liquid infusion tube (603); the liquid storage tank (601) is connected to the shower head (505) via the liquid infusion tube (603).
7. The valve sealing surface hardening processing equipment according to claim 1, characterized in that: The air drying component (7) comprises a fan (701), a mounting chamber (702) and an adjusting air plate (703); the fan (701) is arranged on one side of the mounting bracket (501); the mounting chamber (702) is provided on the other side of the mounting bracket (501); the adjusting air plate (703) is provided on the inner side of the mounting chamber (702); and the adjusting air plate (703) is provided in multiple groups.