Cold cutting flying saw machine with scrap removing function

By designing a chip cleaning mechanism in a cold-cutting saw, the problem of waste chip splashing during high-speed cutting is solved, the orderly collection and cleaning of waste chips is achieved, the health of the environment and operators is protected, and the production efficiency and resource utilization are improved.

CN222608194UActive Publication Date: 2025-03-14YANGZHOU MAIRUI ELECTRIC AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202420836967.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-03-14
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

When cold-cutting fly saws cut pipes or plates at high speed, due to the friction between the materials and the fly saw blades, electric sparks and a large amount of waste chips will be generated, which will affect environmental pollution, health risks and the normal operation of the fly saw.

Method used

A chip cleaning mechanism is designed, including a displacement carrier, a guide landslide, a shielding plate, a chip guide chute, a flow guide tube and a flow guide fan. Through guidance and flow guide, waste chips are collected into the chip accumulation chamber to achieve orderly cleaning.

Benefits of technology

It effectively avoids waste splash, protects the working environment and the health of operators, improves chip cleaning efficiency, reduces the impact of waste chip accumulation on the flying saw, reduces the risk of safety accidents, and improves resource utilization.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222608194U_ABST
    Figure CN222608194U_ABST
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Abstract

The utility model discloses a cold cutting flying saw machine with a scrap cleaning function, which belongs to the technical field of cold cutting flying saw machines and comprises a displacement rail seat, a support column fixedly mounted at the lower end of the displacement rail seat, a driving cabin arranged at the upper end of the displacement rail seat, a cutting blade mounted at the transmission end of the driving cabin, and a dust shield arranged on the outer side of the cutting blade. The cold cutting flying saw machine with the scrap removing function is additionally provided with the scrap removing mechanism, the scrap removing mechanism adopts a guiding and flow guiding mode and is matched with a shielding cover, waste scraps are effectively shielded, and the cold cutting flying saw machine with the scrap removing function has the advantages that the cold cutting flying saw machine with the scrap removing function is convenient to use, safe and reliable. The situation that waste chips are thrown out under the action of the blade rotating at a high speed and pollute the surrounding environment is avoided, and meanwhile the health of operators is protected; scraps fall on the guide sliding slope, are effectively guided to slide into the scrap guide sliding groove and then enter the scrap accumulation bin through the scrap guide pipe, and orderly collection of the scraps is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cold-cut flying saw machines, in particular to a cold-cut flying saw machine with a chip cleaning function. Background Art

[0002] Cold cutting flying saw is a kind of equipment which uses high-speed rotating flying saw to cut materials. It can achieve precise cutting of materials through precise control system and sensitive sensors. During the cutting process, the flying saw can automatically adjust the cutting speed and force according to the size and shape of the material to ensure the accurate and consistent cutting effect. Cold cutting flying saw is usually used in metal processing, plastic processing, paper processing and other industries. It has the advantages of fast cutting speed, high precision, low noise and easy operation. It can improve production efficiency and reduce production costs. It is one of the indispensable equipment in modern industrial production.

[0003] The patent document with application number CN201821872400.1 discloses a cold cutting flying saw machine, which includes a machine base, a sawing device is arranged on the machine base, a longitudinal moving seat is movably connected to the machine base via a horizontal guide rail slider, the longitudinal moving seat is transmission-connected to the longitudinal driving mechanism, the sawing device is arranged on the longitudinal moving seat, a clamping mechanism for fixing the steel pipe is arranged on the longitudinal moving seat, a lifting driving mechanism is arranged on the longitudinal moving seat, the sawing device is transmission-connected to the lifting driving mechanism, the sawing device and the clamping mechanism are arranged correspondingly; a feed guide mechanism is arranged on the front side of the longitudinal moving seat, and a supporting mechanism is arranged on the rear side of the longitudinal moving seat. Based on the search of the above patents and combined with the cold cutting flying saw machine in the prior art, it is found that When the above-mentioned cold-cut flying saw machine is used, when the cold-cut flying saw machine cuts pipes or plates at high speed, electric sparks and a large amount of waste chips will be generated due to the friction between the material and the flying saw blade. These waste chips will be ejected under the action of the high-speed rotating blade, causing pollution to the surrounding environment and posing a potential threat to the health of the operator. In addition, the accumulation of waste chips will affect the normal operation of the flying saw machine, which may cause the precise displacement of the cutting machine to be hindered, and then cause cutting errors or equipment failures. This phenomenon is particularly obvious during long-term continuous operation. The accumulation of waste chips may cause the cutting blade on the flying saw machine to be unable to maintain the correct position, and in severe cases may even cause the cutting blade to be misplaced or fall off, affecting the stability of the equipment and cutting quality, and may even cause safety accidents. Utility Model Content

[0004] The utility model aims to provide a cold-cut flying saw machine with a chip cleaning function to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A cold-cut flying saw machine with a chip cleaning function comprises a displacement rail seat, a support column is fixedly installed at the lower end of the displacement rail seat, a drive machine magazine is arranged at the upper end of the displacement rail seat, a cutting blade is installed at the transmission end of the drive machine magazine, a dust cover is arranged on the outer side of the cutting blade, a chip cleaning mechanism is arranged on the outer side of the drive machine magazine, the chip cleaning mechanism comprises a displacement carrier, a guide slide, a first shield plate, a second shield plate, a dust cover plate and a chip guiding chute, the upper end of the displacement rail seat is slidably connected to the displacement carrier, the upper end of the displacement carrier is fixedly installed with a guide slide, the rear end of the guide slide is fixedly installed with a first shield plate, and the front end of the guide slide is fixedly installed with a second shield plate.

[0007] Optionally, a dust cover is fixedly mounted on the upper end of the second shielding plate, and a chip guiding chute is arranged below the dust cover.

[0008] Optionally, the chip cleaning mechanism further includes a first guide pipe, a first guide fan, a second guide pipe, a second guide fan, a chip guiding pipe, a chip storage bin, a fixed rod and a fixed screw, and a chip guiding pipe is arranged below the chip guiding chute.

[0009] Optionally, a first guide pipe and a second guide pipe are fixedly mounted on the rear end of the chip guiding pipe, and a chip storage bin is plugged into the front end of the chip guiding pipe.

[0010] Optionally, a first air guide fan is fixedly installed inside the first air guide tube, and a second air guide fan is fixedly installed inside the second air guide tube.

[0011] Optionally, a fixing rod is fixedly mounted on the upper end of the chip storage bin, and a fixing screw is mounted on the fixing rod.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] In the utility model, a chip cleaning mechanism is provided, which effectively shields waste chips by arranging a first shield plate, a second shield plate and a dust cover plate, thereby preventing waste chips from being ejected under the action of a high-speed rotating blade, thereby polluting the surrounding environment and protecting the health of operators; waste chips fall on the guide slope, are effectively guided to slide into the chip guide chute, and then enter the chip storage bin through the chip guide pipe, thereby realizing orderly collection of waste chips; by starting the first guide fan and the second guide fan, waste chips are blown into the chip storage bin, thereby improving chip cleaning efficiency and reducing the influence of waste chip accumulation on the normal operation of the flying saw machine; the chip cleaning mechanism prevents waste chips from splashing to the outside, thereby protecting the working environment, reducing the risk of safety accidents and meeting environmental protection requirements; when a certain amount of waste chips accumulates in the chip storage bin, the chip storage bin can be removed by a Panasonic fixed screw for recycling the waste chips, thereby improving resource utilization and reducing production costs; the chip cleaning mechanism ensures the stable operation of the flying saw machine, thereby avoiding cutting errors caused by waste chip accumulation and improving cutting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model in a three-dimensional front view;

[0015] Figure 2 It is a schematic structural diagram of the utility model in a plane front view;

[0016] Figure 3 It is a schematic diagram of the structure of the utility model in a three-dimensional top view;

[0017] Figure 4 This is a schematic diagram of the structure of the three-dimensional rear view of the utility model;

[0018] Figure 5 The structure of the utility model is schematically shown in a three-dimensional cutaway view. Figure 1 ;

[0019] Figure 6 The structure of the utility model is schematically shown in a three-dimensional cutaway view. Figure 2 .

[0020] In the figure: 1. displacement rail seat; 2. support column; 3. drive machine compartment; 4. cutting blade; 5. dust cover; 6. chip cleaning mechanism; 601. displacement carrier; 602. guide slide; 603. first shield plate; 604. second shield plate; 605. dust cover; 606. chip guide chute; 607. first guide pipe; 608. first guide fan; 609. second guide pipe; 610. second guide fan; 611. chip guide pipe; 612. chip storage bin; 613. fixing rod; 614. fixing screw. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figures 1 to 6In the embodiment of the utility model, a cold-cut flying saw machine with a chip cleaning function comprises a displacement rail seat 1, a support column 2 is fixedly installed at the lower end of the displacement rail seat 1, a driving machine cabin 3 is arranged at the upper end of the displacement rail seat 1, a cutting blade 4 is installed at the transmission end of the driving machine cabin 3, a dust cover 5 is arranged on the outer side of the cutting blade 4, a chip cleaning mechanism 6 is arranged on the outer side of the driving machine cabin 3, the chip cleaning mechanism 6 comprises a displacement carrier 601, a guide slide 602, a first shielding plate 603, a second shielding plate 604, a dust cover plate 605 and a chip guiding chute 606, the upper end of the displacement rail seat 1 is slidably connected with the displacement carrier 601, the upper end of the displacement carrier 601 is fixedly installed with a guide slide 602, the rear end of the guide slide 602 is fixedly installed with a first shielding plate 603, the front end of the guide slide 602 is fixedly installed with a second shielding plate 604, and the second shielding plate A dust cover plate 605 is fixedly installed on the upper end of 604, and a chip guiding chute 606 is arranged below the dust cover plate 605. The chip cleaning mechanism 6 also includes a first guide pipe 607, a first guide fan 608, a second guide pipe 609, a second guide fan 610, a chip guiding pipe 611, a chip storage bin 612, a fixed rod 613 and a fixed screw 614. A chip guiding pipe 611 is arranged below the chip guiding chute 606, and the first guide pipe 607 and the second guide pipe 609 are fixedly installed at the rear end of the chip guiding pipe 611, and the chip storage bin 612 is plugged at the front end of the chip guiding pipe 611. The first guide fan 608 is fixedly installed inside the first guide pipe 607, and the second guide fan 610 is fixedly installed inside the second guide pipe 609. The upper end of the chip storage bin 612 is fixedly installed with a fixed rod 613, and a fixed screw 614 is installed on the fixed rod 613;

[0023] The guide slide 602 is used to guide the waste chips to slide along the inclined surface to the chip guide chute 606, effectively collecting the waste chips and preventing them from splashing everywhere; the first shielding plate 603 is located above the cutting blade 4 of the flying saw machine, which can prevent the waste chips from directly splashing into the operating area and protect the safety of the operator; the second shielding plate 604 is located below the flying saw machine to further prevent the waste chips from splashing and improve the cleanliness of the working environment; the dust cover 605 is used to cover the guide slide 602 and the chip guide chute 606 to prevent the waste chips from generating dust during the sliding process and keep the working environment clean; the chip guide chute 606 is used to guide the waste chips to slide The chips slide smoothly to the chip storage bin 612, ensuring the orderly collection of waste chips; the first guide pipe 607 and the first guide fan 608 work together to blow the waste chips into the chip storage bin 612, thereby improving the chip cleaning efficiency; the second guide pipe 609 and the second guide fan 610 work together to blow the waste chips into the chip storage bin 612, further improving the chip cleaning efficiency; the chip guiding pipe 611 is used to guide the waste chips from the chip guiding chute 606 into the chip storage bin 612, ensuring that the waste chips enter the chip storage bin 612 smoothly; the fixed screw 614 is used to fix the chip storage bin 612, ensuring that the chip storage bin 612 remains stable during the process of collecting waste chips, thereby facilitating the recycling of waste chips.

[0024] The working principle of the utility model is as follows: the cold-cut flying saw machine is additionally provided with a chip cleaning mechanism 6. Before using the cold-cut flying saw machine, the displacement rail seat 1, the driving machine compartment 3, the first guide fan 608 and the second guide fan 610 need to be connected to the power supply and the control terminal in advance. When using the cold-cut flying saw machine, the driving machine compartment 3 and the cutting blade 4 cut the material. When the waste chips splash, the first shielding plate 603, the second shielding plate 604 and the dust cover plate 605 will effectively block the waste chips, which can effectively avoid the waste chips from splashing and protect the working environment. At the same time, the waste chips fall on the guide slide 602, which can effectively guide the waste chips to slide to the chip guide. In the chute 606, the waste chips will fall into the chip guide tube 611. At this time, the first guide fan 608 and the second guide fan 610 are started together, which can effectively blow the waste chips into the chip storage bin 612. When the chip storage bin 612 accumulates a certain amount of waste chips, the fixed screw 614 can be loosened to remove the chip storage bin 612, and then the waste chips in the chip storage bin 612 can be recycled. In summary, the chip cleaning mechanism 6 adopts the guiding and diverting method, and cooperates with the shielding process, which can effectively prevent waste chips from splashing to the outside, protect the working environment, and can guide the waste chips to the chip storage bin 612, achieving the effect of rapid chip cleaning.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cold-cut flying saw with a chip cleaning function, comprising a displacement rail seat (1), a support column (2) being fixedly mounted at the lower end of the displacement rail seat (1), a drive machine compartment (3) being arranged at the upper end of the displacement rail seat (1), a cutting blade (4) being mounted at the transmission end of the drive machine compartment (3), and a dust cover (5) being arranged on the outer side of the cutting blade (4), characterized in that: A chip cleaning mechanism (6) is arranged on the outer side of the driving machine chamber (3), and the chip cleaning mechanism (6) comprises a displacement carrier (601), a guide slide (602), a first shielding plate (603), a second shielding plate (604), a dust cover plate (605) and a chip guiding chute (606); the upper end of the displacement rail seat (1) is slidably connected to the displacement carrier (601), the upper end of the displacement carrier (601) is fixedly mounted with a guide slide (602), the rear end of the guide slide (602) is fixedly mounted with a first shielding plate (603), and the front end of the guide slide (602) is fixedly mounted with a second shielding plate (604).

2. The cold-cut flying saw machine with chip cleaning function according to claim 1, characterized in that: A dust shielding cover plate (605) is fixedly mounted on the upper end of the second shielding plate (604), and a chip guiding chute (606) is arranged below the dust shielding cover plate (605).

3. The cold-cut flying saw machine with chip cleaning function according to claim 2, characterized in that: The chip cleaning mechanism (6) further comprises a first guide pipe (607), a first guide fan (608), a second guide pipe (609), a second guide fan (610), a chip guiding pipe (611), a chip storage bin (612), a fixed rod (613) and a fixed screw (614); a chip guiding pipe (611) is arranged below the chip guiding chute (606).

4. The cold-cut flying saw machine with chip cleaning function according to claim 3, characterized in that: The first flow guide tube (607) and the second flow guide tube (609) are fixedly mounted on the rear end of the chip guiding tube (611), and the chip storage bin (612) is plugged into the front end of the chip guiding tube (611).

5. The cold-cut flying saw machine with chip cleaning function according to claim 3, characterized in that: A first air guide fan (608) is fixedly installed inside the first air guide tube (607), and a second air guide fan (610) is fixedly installed inside the second air guide tube (609).

6. The cold-cut flying saw machine with chip cleaning function according to claim 3, characterized in that: A fixing rod (613) is fixedly mounted on the upper end of the chip storage bin (612), and a fixing screw (614) is mounted on the fixing rod (613).

Citation Information

Patent Citations

  • Cold cutting flying saw machine

    CN209021336U