Gear grinding machine capable of finely adjusting grinding

By designing a gear grinder that can be finely adjusted, the automatic rotation of the gears and fine-tuning of the grinding wheels are achieved using the drive belt and electric push rod, and cooling the nozzles are cooled down, solving the problems of hazards, pollution and heat influence of traditional grinding methods, achieving efficient and safe gear grinding effect.

CN222608239UActive Publication Date: 2025-03-14BONENG TRANSMISSION CO LTD
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Patent Information

Application Number
CN202420690503.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-03-14
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

Traditional gear grinding methods have high risks, iron filing pollution and heat affect hardness, making it difficult to achieve efficient and safe gear grinding.

Method used

A gear grinder that can be finely adjusted is designed, including a controller, a cooling mechanism, a fixing mechanism and a grinding mechanism. The automatic rotation of the gear and fine-tuning of the grinding wheel are achieved through the drive belt and electric push rod, and the cooling is reduced by the cooling nozzle.

Benefits of technology

The gears are automated and precisely polished, which reduces operating risks, avoids iron filing pollution and heat impact, and improves grinding efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222608239U_ABST
    Figure CN222608239U_ABST
Patent Text Reader

Abstract

The utility model provides a gear grinding machine capable of finely adjusting grinding, and relates to the technical field of gear grinding. The controller is arranged on the outer wall of the shell and is used for controlling the operation of the equipment; the cooling mechanism is arranged on the outer wall of the shell and used for cooling when the gear body is polished; the fixing mechanism is arranged in the shell and used for fixing the gear body; the polishing mechanism is arranged at the top of the fixing mechanism and used for polishing the gear body; and a second driving motor. According to the gear grinding device, the second driving motor can be controlled by the controller to be started, the second driving motor drives the gear body to rotate through the driving belt, a tooth groove needing to be ground is moved to the grinding wheel, the second electric push rod is controlled by the controller again, and the second electric push rod adjusts the position of the grinding wheel for grinding. A tooth groove of the gear can be automatically ground; and the controller can control mutual cooperation of a second driving motor and a second electric push rod, and fine adjustment in the grinding process is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear grinding, in particular to a gear grinding machine capable of fine-tuning grinding. Background Art

[0002] Gears are widely used, but newly produced gears or gears that have been used for a period of time will have raised edges or tiny gaps in the tooth grooves and cannot be used normally. Therefore, the gears need to be polished. When grinding the gears, the tooth grooves inside the gears need to be polished. The traditional grinding method is to use a grinding wheel machine for manual grinding. This solution is not only easy to cause danger during grinding, but the iron filings generated during grinding will affect the staff's observation of the grinding situation; in addition, the heat generated during grinding will affect the hardness of the gear, which is even more detrimental to the grinding operation. Utility Model Content

[0003] The utility model provides a gear grinding machine capable of fine-tuning grinding, which solves the problems raised by the above-mentioned background technology.

[0004] In order to solve the above technical problems, the technical solution of the utility model is as follows:

[0005] The embodiment of the utility model provides a gear grinding machine capable of fine-tuning grinding, comprising:

[0006] shell;

[0007] A controller, disposed on the outer wall of the housing, for controlling the operation of the device;

[0008] A cooling mechanism, disposed on the outer wall of the housing, for cooling the gear body during grinding;

[0009] A fixing mechanism, arranged inside the housing, for fixing the gear body;

[0010] A grinding mechanism, arranged on the top of the fixing mechanism, for grinding the gear body;

[0011] A second drive motor is mounted inside the housing;

[0012] A driving wheel is mounted on top of the second driving motor;

[0013] Drive belt, connected between the drive wheel and the fixed mechanism.

[0014] Furthermore, a sealing cover is installed on the top of the shell, and glass is embedded in the side wall of the sealing cover.

[0015] Furthermore, a hinge is connected between the sealing cover and the shell, and a handle is provided on the outer wall of the sealing cover.

[0016] Furthermore, a water baffle is provided inside the shell, and a movable groove is provided inside the water baffle.

[0017] Furthermore, the cooling mechanism includes a water tank arranged on the outer wall of the shell, a water pump installed inside the water tank, a water outlet pipe arranged at the water outlet end of the water pump, and a nozzle arranged at the water outlet end of the water outlet pipe, and the nozzle is located inside the shell.

[0018] Furthermore, a water return pipe is installed at the bottom of the water baffle, a filter is installed at the water outlet end of the water return pipe, and one end of the water return pipe away from the shell is installed inside the water tank.

[0019] Furthermore, the fixing mechanism includes a base installed inside the shell, a fixing column arranged on the top of the base, a first electric push rod arranged inside the fixing column, a conical block installed on the top of the first electric push rod, a push block installed inside the fixing column, a connecting rod arranged at one end of the push block, a fixing block arranged at the end of the connecting rod away from the push block, and a spring installed between the fixing column and the push block; a driven wheel is provided on the outer wall fixing sleeve of the fixing column, and the end of the driving belt away from the driving wheel is transmission-connected to the driven wheel.

[0020] Furthermore, the grinding mechanism includes a disc installed on the top of the support ring, a movable hole opened inside the disc and corresponding to the fixed column, a mounting groove opened on the top of the disc, a second electric push rod installed inside the mounting groove, a first drive motor arranged on the outer wall of the electric push rod, a drive shaft arranged on the top of the first drive motor, and a grinding wheel arranged on the top of the drive shaft.

[0021] The above solution of the utility model includes at least the following beneficial effects:

[0022] 1. The utility model provides a controller, a second electric push rod, a grinding wheel, a gear body and a driving belt. The controller controls the second driving motor to start, and the second driving motor drives the gear body to rotate through the driving belt to move the tooth groove to be polished to the grinding wheel. The controller controls the second electric push rod again, and the second electric push rod adjusts the position of the grinding wheel for polishing, thereby automatically polishing the tooth groove of the gear. In addition, the controller can also control the second driving motor and the second electric push rod to cooperate with each other to achieve fine-tuning during the polishing process.

[0023] 2. The utility model sets a water tank, a water pump, a water outlet pipe, a nozzle and a gear body. When cooling is required, the water pump is turned on to draw water in the water tank into the water outlet pipe, and then the water is sprayed out from the nozzle to cool the gear body, thereby cooling the gear during grinding. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is an overall view of the structure of the utility model;

[0025] Figure 2 This is an exploded view of the structural shell of the utility model;

[0026] Figure 3 This is an exploded view of the cooling mechanism of the utility model structure;

[0027] Figure 4 This is an exploded view of the interior of the structure of the utility model;

[0028] Figure 5 This utility model structure Figure 4 Enlarged view at A in the middle;

[0029] Figure 6 Schematic diagram of the fixed column and its internal structure.

[0030] Description of reference numerals:

[0031] 1. Shell; 101. Sealing cover; 102. Glass; 103. Hinge; 104. Handle; 105. Water baffle; 106. Movable groove; 2. Controller; 3. Water tank; 301. Water pump; 302. Water outlet pipe; 303. Sprinkler; 304. Water return pipe; 305. Filter; 306. Plug; 4. Base; 401. Fixed column; 402. First electric push rod; 403. Conical block; 404. Push block; 405. Connecting rod; 406. Fixed block; 407. Spring; 5. Disc; 501. Movable hole; 502. Mounting groove; 503. Second electric push rod; 504. First drive motor; 505. Drive shaft; 506. Grinding wheel; 507. Gear body; 6. Second drive motor; 601. Drive wheel; 602. Drive belt. DETAILED DESCRIPTION

[0032] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

[0033] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, an embodiment of the utility model provides a gear grinding machine capable of fine-tuning grinding, comprising:

[0034] Shell 1;

[0035] A controller 2, disposed on the outer wall of the housing 1, for controlling the operation of the device;

[0036] A cooling mechanism, disposed on the outer wall of the housing 1, for cooling the gear body 507 when grinding;

[0037] A fixing mechanism, disposed inside the housing 1, for fixing the gear body 507;

[0038] A grinding mechanism, disposed on the top of the fixing mechanism, for grinding the gear body 507;

[0039] A second driving motor 6 is installed inside the housing 1;

[0040] A driving wheel 601 is mounted on top of the second driving motor 6;

[0041] The driving belt 602 is connected between the driving wheel 601 and the fixing mechanism. When in use, the gear body 507 is installed on the fixing mechanism. The second driving motor 6 and the grinding mechanism are started by the controller 2. The second driving motor 6 can drive the gear body 507 to rotate, and the grinding mechanism can grind the tooth grooves of the gear body 507. Heat will be generated during grinding, and the gear body 507 can be cooled by the cooling mechanism. The second driving motor 6 and the second electric push rod 503 can also be controlled by the controller 2 to cooperate with each other during use, so as to achieve fine adjustment of the positions of the gear body 507 and the grinding wheel 506 during the grinding process, so that the gear can be ground more accurately.

[0042] like Figure 1 and Figure 2 As shown, a sealing cover 101 is installed on the top of the housing 1, and a glass 102 is embedded in the side wall of the sealing cover 101. When in use, the sealing cover 101 can prevent iron filings from flying out, and the embedded glass 102 allows the staff to observe the internal situation when in use.

[0043] like Figure 1 and Figure 2 As shown, a hinge 103 is connected between the sealing cover 101 and the housing 1, and a handle 104 is provided on the outer wall of the sealing cover 101. The sealing cover 101 can be opened and closed by the handle 104, and the hinge 103 allows the sealing cover 101 to rotate freely.

[0044] like Figure 2 As shown, a water baffle 105 is provided inside the housing 1, and a movable groove 106 is opened inside the water baffle 105. During cooling, the water baffle 105 can prevent water from contacting the equipment at the bottom, and the movable groove 106 can allow the fixed column 401 to rotate freely inside the water baffle 105.

[0045] like Figure 3As shown, the cooling mechanism includes a water tank 3 arranged on the outer wall of the shell 1, a water pump 301 installed inside the water tank 3, a plug 306 installed at the water inlet end of the water tank 3, a water outlet pipe 302 arranged at the water outlet end of the water pump 301, and a nozzle 303 arranged at the water outlet end of the water outlet pipe 302. The nozzle 303 is located inside the shell 1. When in use, tap water is introduced into the water tank 3, and then the plug 306 is installed on the water inlet. When cooling is required, the water pump 301 is turned on to pump water in the water tank 3 into the water outlet pipe 302, and then sprayed out from the nozzle 303 to cool the gear body 507.

[0046] like Figure 3 As shown, a return pipe 304 is installed at the bottom of the water baffle 105, and a filter 305 is installed at the water outlet end of the return pipe 304. The end of the return pipe 304 away from the outer shell 1 is installed inside the water tank 3. After the water mist is sprayed out, the water will fall on the water baffle 105, and then flow into the return pipe 304, filter the iron filings through the filter 305, and then flow back to the inside of the water tank 3.

[0047] like Figure 4 and Figure 5 As shown, the fixing mechanism includes a base 4 installed inside the housing 1, a fixing column 401 arranged on the top of the base 4, a first electric push rod 402 arranged inside the fixing column 401, a conical block 403 installed on the top of the first electric push rod 402, a push block 404 installed inside the fixing column 401, a connecting rod 405 arranged at one end of the push block 404, a fixing block 406 arranged at the end of the connecting rod 405 away from the push block 404, and a spring 407 installed between the fixing column 401 and the push block 404. The fixing column 401 is slidably installed inside the fixing column 401. When in use, the gear body 507 is placed on the disc 5, and the middle hole of the gear body 507 is installed in the disc 5. In the fixed column 401, the first electric push rod 402 is then started to push the conical block 403 to move upward to push the push block 404 outward, and at the same time drive the fixed block 406 to move outward and fit against the inner wall of the center hole of the gear body 507, so as to fix the gear body 507 through the fixed block 406. Since the fixed block 406 is movable, it can fix the gear body 507 of any size. When the gear body 507 needs to be removed, the first electric push rod 402 is retracted to drive the push block 404 to move downward. After the push block 404 has no outward supporting force, it is pushed toward the inside of the fixed column 401 by the spring 407, and the gear body 507 is loosened by driving the fixed block 406 to move.

[0048] Furthermore, the outer wall fixing sleeve of the fixed column 401 is provided with a driven wheel, and the end of the driving belt 602 away from the driving wheel 601 is connected to the driven wheel in a transmission manner. In this way, under the drive of the second driving motor 6, the driving wheel 601 can be driven to rotate, and the driving wheel 601 can then drive the driven wheel to rotate through the driving belt 602, thereby driving the fixed column 401 to rotate, thereby realizing the rotation of the gear body 507.

[0049] like Figure 4 and Figure 5 As shown, the grinding mechanism includes a disc 5 installed on the top of a fixed column 401, a movable hole 501 opened inside the disc 5 and corresponding to the fixed column 401, a mounting groove 502 opened on the top of the disc 5, a second electric push rod 503 installed inside the mounting groove 502, a first drive motor 504 arranged on the outer wall of the second electric push rod 503, a drive shaft 505 arranged on the top of the first drive motor 504, and a grinding wheel 506 arranged on the top of the drive shaft 505. When grinding is required, the first drive motor 504 is started to drive the grinding wheel 506 to rotate through the drive shaft 505, and then the grinding wheel 506 is driven to move through the second electric push rod 503 to grind the tooth groove of the gear body 507.

[0050] In the embodiment of the utility model, when in use, the gear body 507 is placed on the disc 5, the middle hole of the gear body 507 is installed in the fixing column 401, and then the first electric push rod 402 is started to push the conical block 403 upward to push the push block 404 and the fixing block 406 outward to fit the inner wall of the middle hole of the gear body 507, so that the gear body 507 can be fixed, and then the second drive motor 6 is controlled by the controller 2 to start, and the second drive motor 6 drives the gear body 507 through the drive belt 602. The gear body 507 rotates to move the tooth groove to be polished to the grinding wheel 506, and the second electric push rod 503 is controlled by the controller 2 again. The second electric push rod 503 adjusts the position of the grinding wheel 506 for polishing. The gear body 507 will generate heat during polishing. At this time, the tap water in the water tank 3 is sprayed to the gear body 507 through the outlet pipe 302 to cool it down. The cooled water will be blocked by the water baffle 105 and enter the return pipe 304. The iron filings are filtered out by the filter 305 and then flow back to the inside of the water tank 3.

[0051] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A gear grinding machine capable of fine-tuning grinding, characterized in that: include: Housing (1); A controller (2), arranged on the outer wall of the housing (1), and used for controlling the operation of the device; A cooling mechanism, arranged on the outer wall of the housing (1), and used for cooling the gear body (507) when grinding; A fixing mechanism, arranged inside the housing (1) and used to fix the gear body (507); A grinding mechanism, arranged on the top of the fixing mechanism, for grinding the gear body (507); A second drive motor (6) is installed inside the housing (1); A driving wheel (601) mounted on top of the second driving motor (6); The driving belt (602) is connected between the driving wheel (601) and the fixing mechanism.

2. A gear grinding machine capable of fine-tuning grinding according to claim 1, characterized in that: A sealing cover (101) is installed on the top of the housing (1), and glass (102) is embedded in the side wall of the sealing cover (101).

3. A gear grinding machine capable of fine-tuning grinding according to claim 2, characterized in that: A hinge (103) is connected between the sealing cover (101) and the housing (1), and a handle (104) is provided on the outer wall of the sealing cover (101).

4. A gear grinding machine capable of fine-tuning grinding according to claim 1, characterized in that: A water baffle (105) is provided inside the housing (1), and a movable groove (106) is provided inside the water baffle (105).

5. The gear grinding machine capable of fine-tuning grinding according to claim 1, characterized in that: The cooling mechanism comprises a water tank (3) arranged on the outer wall of the outer shell (1), a water pump (301) installed inside the water tank (3), a water outlet pipe (302) arranged at the water outlet end of the water pump (301), and a nozzle (303) arranged at the water outlet end of the water outlet pipe (302); the nozzle (303) is located inside the outer shell (1).

6. A gear grinding machine capable of fine-tuning grinding according to claim 4, characterized in that: A water return pipe (304) is installed at the bottom of the water baffle (105), a filter (305) is installed at the water outlet end of the water return pipe (304), and one end of the water return pipe (304) away from the housing (1) is installed inside the water tank (3).

7. A gear grinding machine capable of fine-tuning grinding according to claim 1, characterized in that: The fixing mechanism comprises a base (4) installed inside the housing (1), a fixing column (401) arranged on the top of the base (4), a first electric push rod (402) arranged inside the fixing column (401), a conical block (403) installed on the top of the first electric push rod (402), a push block (404) installed inside the fixing column (401), a connecting rod (405) arranged at one end of the push block (404), a fixing block (406) arranged at one end of the connecting rod (405) away from the push block (404), and a spring (407) installed between the fixing column (401) and the push block (404); a driven wheel is fixedly sleeved on the outer wall of the fixing column (401), and one end of the driving belt (602) away from the driving wheel (601) is drivingly connected to the driven wheel.

8. A gear grinding machine capable of fine-tuning grinding according to claim 7, characterized in that: The grinding mechanism comprises a disc (5) mounted on the top of a fixed column (401), a movable hole (501) opened inside the disc (5) and corresponding to the fixed column (401), a mounting groove (502) opened on the top of the disc (5), a second electric push rod (503) mounted inside the mounting groove (502), a first drive motor (504) arranged on the outer wall of the second electric push rod (503), a drive shaft (505) arranged on the top of the first drive motor (504), and a grinding wheel (506) arranged on the top of the drive shaft (505).