Electric spark drilling machine machining structure with insulating layer material
By designing a combination of a collection hopper and discharge pipe in an electric spark perforator, the problem of difficulty in cleaning up debris is solved, and the automatic collection and filtration of debris is realized, which improves work efficiency and safety.
Patent Information
- Application Number
- CN202421044399.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The debris produced by existing electric spark perforators during processing are difficult to effectively clean up, resulting in messy countertops, reducing work efficiency and increasing safety hazards.
An electric spark perforation machine structure with insulating layer material is designed. Using a combination of a collection hopper and a discharge pipe, debris can fall directly into the collection hopper and be collected through gas extraction and filter bags to avoid debris accumulation and splashing.
Automatic collection and filtration of debris is realized, the working efficiency and safety of the electric spark perforator is improved, and the labor force for manual cleaning is reduced.
Smart Images

Figure CN222608264U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric spark perforators, in particular to an electric spark perforator processing structure with an insulating layer material. Background Art
[0002] The electrospark perforation technology utilizes the rotation of the hollow tubular electrode during the working process and the action of the servo electronic control system to increase the processing speed and perform high-speed perforation processing by evenly wearing the electrode. During electrospark perforation, a variety of different materials need to be processed, and debris will accumulate during processing.
[0003] After searching, the patent announcement number CN114226882A discloses an electric spark perforator and cleaning method for easy cleaning of the table, including a machine body, the top of the machine body is fixedly connected to a workbench, the left and right sides of the top of the machine body and both sides of the workbench are fixedly connected to a fixed box, the bottom of the inner wall of the fixed box is movably connected to a rotating rod through a bearing seat, the top of the rotating rod is fixedly connected to a rotating wheel, the left and right sides of the rotating wheel are fixedly connected to a cleaning plate, the right side of the cleaning plate passes through the right side of the fixed box, the top of the inner wall of the fixed box is fixedly connected to a motor, the output end of the motor is fixedly connected to a transmission shaft, and the bottom of the transmission shaft is fixedly connected to the top of the rotating wheel. The present invention solves the problem that the existing electric spark perforator does not have a function of cleaning the table, reduces the labor of manually cleaning the table, increases the working efficiency of the electric spark perforator, and also improves the safety of the electric spark perforator processing.
[0004] CN114226882A in the prior art solves the problem that the existing electric spark perforator has no cleaning table when in use, reducing the labor of manual cleaning of the table. However, in actual use, debris will be splashed when the brush rotates for cleaning, and cleaning to one end still requires manual collection and cleaning by personnel, so it still needs to be improved. Utility Model Content
[0005] The utility model aims to provide an electrospark perforator processing structure with an insulating layer material to solve the problems raised in the above background technology.
[0006] To achieve the above purpose, the utility model provides the following technical solutions: an electric spark perforating machine processing structure with an insulating layer material, including a machine body, a frame, a box body and a pump body,
[0007] Both ends of the inner wall of the machine body are welded with fixed pipes, and an exhaust pipe is embedded and fixed on the fixed pipe;
[0008] A frame is installed on the inner wall of the body;
[0009] A hydraulic rod is installed on the top surface of the frame, and an extrusion plate is arranged on the output shaft of the hydraulic rod;
[0010] The body is provided with an electric spark punching machine body, and a control panel is provided on the side end surface of the electric spark punching machine body;
[0011] A collecting hopper is embedded and fixed in the machine body;
[0012] The bottom end surface of the inner wall of the machine body is provided with a box body and a pump body;
[0013] An air outlet pipe and a connecting pipe are arranged on the pump body.
[0014] Preferably, a guide rod is welded on the top surface of the extrusion plate, and the guide rod is sleeved in the fixed tube. When the extrusion plate is pushed to move, the guide rod is sleeved in the fixed tube to limit the position and avoid deviation.
[0015] Preferably, a cover plate is installed on the front end surface of the machine body through a hinge, and a handle is installed on the cover plate. The handle is installed on the cover plate, so that a person can hold the handle to open and close the cover plate.
[0016] Preferably, a support block is welded to the bottom end surface of the machine body, and there are four support blocks in total. The four support blocks are distributed in a rectangular array relative to the machine body, and anti-skid pads are fitted on the bottom end surfaces of the support blocks. The machine body can be supported by fitting the anti-skid pads on the bottom end surfaces of the support blocks.
[0017] Preferably, a discharge pipe is embedded and fixed on the top surface of the box, and one end of the discharge pipe away from the box is embedded and fixed in the collecting hopper. By embedding and fixing the end of the discharge pipe away from the box in the collecting hopper, the debris entering the collecting hopper can be discharged into the box through the discharge pipe.
[0018] Preferably, the end of the connecting pipe facing away from the pump body is embedded and fixed in the box, and the box is in gas communication with the pump body through the connecting pipe. By embedding and fixing the end of the connecting pipe facing away from the pump body in the box, a person can open the pump body and extract the gas in the box through the connecting pipe.
[0019] Preferably, the end of the outlet pipe away from the pump body is embedded and fixed in the fixed pipe, and the fixed pipe is in gas communication with the pump body through the outlet pipe. The end of the outlet pipe away from the pump body is embedded and fixed in the fixed pipe, so that the pump body can exhaust air through the outlet pipe when taking in air through the connecting pipe, and the gas is injected into the fixed pipe through the outlet pipe when exhausting air.
[0020] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0021] 1. The utility model sets a collecting hopper. When processing the material with the insulating layer, the personnel can place the two ends of the material with the insulating layer in two frames respectively. After placement, the personnel can open the hydraulic rod to push the extrusion plate to clamp the material with the insulating layer in the frame. After clamping, the personnel can open the EDM perforator body through the control panel to make the EDM perforator body perform perforation processing on the clamped material with the insulating layer, and the debris generated by the processing can directly fall into the collecting hopper, and be embedded and fixed in the box body through the end of the connecting pipe away from the pump body, so that the personnel can open the pump body to extract the gas in the box body through the connecting pipe, and the box body can extract the gas in the collecting hopper through the discharge pipe, so that the debris enters the box body with the extraction of the gas, is filtered through the filter bag and the debris is collected, so as to avoid the accumulation of debris affecting the later processing, and also avoid the splashing caused by brush cleaning affecting the collection.
[0022] 2. The utility model sets a fixed pipe. When processing materials with an insulating layer, in order to avoid the accumulation of debris, the end of the air outlet pipe away from the pump body is embedded and fixed in the fixed pipe, so that the pump body takes in air through the connecting pipe and exhausts air through the air outlet pipe. When exhausting air, the gas is injected into the fixed pipe through the air outlet pipe, and the gas is exhausted through the exhaust pipe. During processing, the debris can be better collected by blowing and extraction, avoiding the accumulation of debris at the processing station, and the air outlet size can be adjusted according to the actual extraction to avoid the flying of debris caused by excessive wind speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0024] Figure 2 It is a side view structural schematic diagram of the utility model;
[0025] Figure 3 It is a rear view structural schematic diagram of the utility model;
[0026] Figure 4 It is a schematic diagram of the expanded structure of the utility model;
[0027] Figure 5 It is a schematic diagram of the cross-sectional structure of the box body of the present utility model.
[0028] In the figure: 1. support block; 2. cover plate; 3. machine body; 4. frame; 5. EDM punching machine body; 6. control panel; 7. fixing pipe; 8. exhaust pipe; 9. hydraulic rod; 10. guide rod; 11. extrusion plate; 12. exhaust pipe; 13. collecting hopper; 14. discharge pipe; 15. box body; 16. connecting pipe; 17. pump body. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Embodiment 1
[0031] like Figure 1-Figure 5 As shown, the utility model proposes an electric spark perforating machine processing structure with an insulating layer material, including a machine body 3, a frame 4, a box body 15 and a pump body 17.
[0032] Both ends of the inner wall of the body 3 are welded with fixed pipes 7, and an exhaust pipe 8 is embedded and fixed on the fixed pipe 7;
[0033] The inner wall of the body 3 is mounted with a frame 4;
[0034] A hydraulic rod 9 is installed on the top surface of the frame 4, and an extrusion plate 11 is provided on the output shaft of the hydraulic rod 9;
[0035] The body 3 is provided with an electric spark punching machine body 5, and a control panel 6 is provided on the side end surface of the electric spark punching machine body 5;
[0036] A collecting hopper 13 is embedded and fixed in the machine body 3;
[0037] The bottom end surface of the inner wall of the body 3 is provided with a box body 15 and a pump body 17;
[0038] The pump body 17 is provided with an air outlet pipe 12 and a connecting pipe 16 .
[0039] And as is well known to those skilled in the art, the provision of the EDM punch body 5, the control panel 6, the hydraulic rod 9 and the pump body 17 is commonplace, and the control panel 6 can be connected to the EDM punch body 5, the hydraulic rod 9 and the pump body 17 by wires and powered by an external power supply, so that the control panel 6 can control the start and shut down of the EDM punch body 5, the hydraulic rod 9 and the pump body 17, which are all conventional means or common knowledge and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.
[0040] As is well known to those skilled in the art, the working principle of the EDM perforator body 5 is to utilize a thin metal copper tube (called an electrode wire) that continuously moves vertically up and down as an electrode to perform pulse spark discharge etching on the workpiece to form the metal.
[0041] A guide rod 10 is welded to the top surface of the extrusion plate 11, and the guide rod 10 is sleeved in the fixed tube 7. When the extrusion plate 11 is pushed to move, the guide rod 10 is sleeved in the fixed tube 7 to limit the position and avoid deviation.
[0042] A discharge pipe 14 is embedded and fixed on the top surface of the box body 15, and the end of the discharge pipe 14 facing away from the box body 15 is embedded and fixed in the collecting hopper 13. The end of the discharge pipe 14 facing away from the box body 15 is embedded and fixed in the collecting hopper 13, so that the debris entering the collecting hopper 13 can be discharged into the box body 15 through the discharge pipe 14, and a filter bag needs to be installed in the box body 15 to cooperate with the box body 15 to filter the debris.
[0043] The end of the connecting pipe 16 facing away from the pump body 17 is embedded and fixed in the box body 15, and the box body 15 is connected to the pump body 17 by gas through the connecting pipe 16. The end of the connecting pipe 16 facing away from the pump body 17 is embedded and fixed in the box body 15, so that a person can open the pump body 17 and extract the gas in the box body 15 through the connecting pipe 16.
[0044] Based on Example 1: When personnel are processing materials with insulating layers, they can place the two ends of the materials with insulating layers in two frames 4 respectively. After placement, the personnel can open the hydraulic rod 9 to push the extrusion plate 11 to clamp the materials with insulating layers in the frames 4. After clamping, the personnel can open the EDM punching machine body 5 by controlling the control panel 6, so that the EDM punching machine body 5 can perform punching processing on the clamped materials with insulating layers, and the debris generated by the processing can directly fall into the collecting hopper 13, and be embedded and fixed in the box body 15 through the end of the connecting pipe 16 away from the pump body 17, so that the personnel can open the pump body 17 to extract the gas in the box body 15 through the connecting pipe 16, and the box body 15 can extract the gas in the collecting hopper 13 through the discharge pipe 14, so that the debris enters the box body 15 with the extraction of gas and is filtered through the filter bag and the debris is collected.
[0045] Embodiment 2
[0046] like Figure 1-Figure 5 As shown, the present invention proposes an EDM drilling machine processing structure with an insulating layer material. Compared with the first embodiment, the present embodiment further includes: a machine body 3, a frame 4, a box body 15 and a pump body 17.
[0047] Both ends of the inner wall of the body 3 are welded with fixed pipes 7, and an exhaust pipe 8 is embedded and fixed on the fixed pipe 7;
[0048] The inner wall of the body 3 is mounted with a frame 4;
[0049] A hydraulic rod 9 is installed on the top surface of the frame 4, and an extrusion plate 11 is provided on the output shaft of the hydraulic rod 9;
[0050] The body 3 is provided with an electric spark punching machine body 5, and a control panel 6 is provided on the side end surface of the electric spark punching machine body 5;
[0051] A collecting hopper 13 is embedded and fixed in the machine body 3;
[0052] The bottom end surface of the inner wall of the body 3 is provided with a box body 15 and a pump body 17;
[0053] The pump body 17 is provided with an air outlet pipe 12 and a connecting pipe 16 .
[0054] The front end surface of the body 3 is installed with a cover plate 2 through a hinge, and a handle is installed on the cover plate 2. The handle installed on the cover plate 2 allows a person to hold the handle to unfold and close the cover plate 2, and can be used by installing lock buckles and locks on the two cover plates 2 respectively.
[0055] A support block 1 is welded to the bottom end surface of the body 3. There are four support blocks 1 in total. The four support blocks 1 are distributed in a rectangular array relative to the body 3, and an anti-slip foot pad is fitted on the bottom end surface of the support block 1. The body 3 can be supported by fitting the anti-slip foot pad on the bottom end surface of the support block 1.
[0056] One end of the air outlet pipe 12 facing away from the pump body 17 is embedded and fixed in the fixed pipe 7, and the fixed pipe 7 is connected to the pump body 17 through the air outlet pipe 12. The end of the air outlet pipe 12 facing away from the pump body 17 is embedded and fixed in the fixed pipe 7, so that the pump body 17 can exhaust air through the air outlet pipe 12 when taking in air through the connecting pipe 16, and the gas is injected into the fixed pipe 7 through the air outlet pipe 12 when exhausting.
[0057] Based on Example 2: When personnel are processing materials with an insulating layer, in order to avoid the accumulation of debris, the end of the outlet pipe 12 facing away from the pump body 17 is embedded and fixed in the fixed pipe 7, so that the pump body 17 takes in air through the connecting pipe 16 and exhausts air through the outlet pipe 12. When exhausting air, the gas is injected into the fixed pipe 7 through the outlet pipe 12, and the gas is exhausted through the exhaust pipe 8. During processing, the debris can be better collected by blowing and extracting, avoiding the accumulation of debris at the processing station.
[0058] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. An electric spark perforating machine processing structure with an insulating layer material, comprising a machine body (3), a frame (4), a box (15) and a pump body (17), characterized in that: Both ends of the inner wall of the machine body (3) are welded with fixed pipes (7), and an exhaust pipe (8) is embedded and fixed on the fixed pipe (7); A frame (4) is installed on the inner wall of the body (3); A hydraulic rod (9) is installed on the top surface of the frame (4), and an extrusion plate (11) is arranged on the output shaft of the hydraulic rod (9); The machine body (3) is provided with an electric spark punching machine body (5), and a control panel (6) is provided on the side end surface of the electric spark punching machine body (5); A collecting hopper (13) is embedded and fixed in the machine body (3); A box body (15) and a pump body (17) are installed on the bottom end surface of the inner wall of the machine body (3); The pump body (17) is provided with an air outlet pipe (12) and a connecting pipe (16).
2. The structure processed by an electric spark perforator with an insulating layer material according to claim 1, characterized in that: A guide rod (10) is welded to the top end surface of the extrusion plate (11), and the guide rod (10) is sleeved in the fixed tube (7).
3. The structure processed by an electric spark perforator with an insulating layer material according to claim 1, characterized in that: A cover plate (2) is installed on the front end surface of the machine body (3) via a hinge, and a handle is installed on the cover plate (2).
4. The structure processed by an electric spark perforator with an insulating layer material according to claim 1, characterized in that: A support block (1) is welded to the bottom end surface of the machine body (3), and there are four support blocks (1) in total. The four support blocks (1) are distributed in a rectangular array relative to the machine body (3), and anti-slip foot pads are fitted on the bottom end surfaces of the support blocks (1).
5. The structure processed by an electric spark perforator with an insulating layer material according to claim 1, characterized in that: A discharge pipe (14) is embedded and fixed on the top surface of the box body (15), and one end of the discharge pipe (14) facing away from the box body (15) is embedded and fixed in the collecting hopper (13).
6. The structure processed by an electric spark perforator with an insulating layer material according to claim 1, characterized in that: One end of the connecting pipe (16) facing away from the pump body (17) is embedded and fixed in the box body (15), and the box body (15) is in gas communication with the pump body (17) through the connecting pipe (16).
7. The structure processed by an electric spark perforator with an insulating layer material according to claim 1, characterized in that: One end of the air outlet pipe (12) facing away from the pump body (17) is embedded and fixed in the fixed pipe (7), and the fixed pipe (7) is in gas communication with the pump body (17) via the air outlet pipe (12).
Citation Information
Patent Citations
Electric spark drilling machine with table top convenient to clean and cleaning method
CN114226882A