Gas shielded welding device

By using a combination of hydraulic cylinder and clamping plate in the gas-containing welding device to fix and clamp the workpiece, and using the air pump and exhaust pipe system to deal with impurities during welding, the problem of workpiece offset and impurities of traditional gas-containing welding machines is solved, and the welding effect and the safety of the welder's health are improved.

CN222608311UActive Publication Date: 2025-03-14ANHUI TONGYAO INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421317442.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-14
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

Traditional gas-protective welding machines lack fixing equipment for workpieces, which leads to the workpiece being easily deviated during welding, affecting the welding effect, and impurities such as Martian debris generated during welding pose a threat to the health of welders.

Method used

A gas-containing welding device is designed, using a combination of hydraulic cylinder and clamping plate to achieve fixed clamping of the workpiece, and absorb and treat debris impurities generated during welding through the pump and exhaust pipe system.

Benefits of technology

It effectively avoids the offset of the workpiece during welding, improves the welding effect, and protects the health and environment of the welder by absorbing and treating impurities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gas shielded welding, and discloses a gas shielded welding device which comprises a machining box, a machining base is fixedly connected to the inner wall of the bottom of the machining box, a fixing plate is fixedly connected to the upper surface of the machining base, and a hydraulic cylinder is fixedly connected to the position, away from the edge of the side of the fixing plate, of the upper surface of the machining base. A clamping plate is fixedly connected to the output end of the hydraulic cylinder, a sucking pump is fixedly connected to one inner side wall of the machining box, a sucking opening of the sucking pump communicates with a sucking pipe, an exhaust opening of the sucking pump communicates with an exhaust pipe, and the end, away from the sucking pump, of the exhaust pipe extends out of the machining box; compared with the prior art, a workpiece can be clamped and fixed, the workpiece is prevented from deviating when being welded, and therefore the welding effect is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of gas shielded welding, and in particular to a gas shielded welding device. Background Art

[0002] Gas shielded welding is a welding technology widely used in machinery, construction, automobile and other industries. Gas shielded welding refers to a welding method protected by carbon dioxide or argon gas. Welding wire is used instead of welding rods. Carbon dioxide welding has high efficiency. Argon shielded welding is mainly used to weld aluminum, titanium, stainless steel and other materials. Submerged arc welding uses welding wire and flux protection. The flux buries the arc like sand and is mainly used for welding thick plates.

[0003] Regarding the above-mentioned related technologies, the inventor believes that the gas shielded welding machines in traditional technologies are generally not equipped with equipment to fix the workpiece. Therefore, when welding the workpiece, it is easy for the workpiece to shift, thereby affecting the welding effect. At the same time, impurities such as sparks and debris will be generated during welding. These impurities will diffuse into the air. If they are absorbed by the welder, they will have an adverse effect on the welder's health. There are defects. Therefore, a gas shielded welding device is proposed to solve the above problems.

[0004] The above information disclosed in this background technology is only used to increase the understanding of the background technology of this application. Therefore, it may contain information that does not constitute the prior art known to ordinary technicians in this field. Utility Model Content

[0005] In order to solve the problem that the gas shielded welding machine in traditional technology is generally not equipped with equipment to fix the workpiece, so when welding the workpiece, it is easy to cause the workpiece to shift, thereby affecting the welding effect, and at the same time, impurities such as sparks and debris are generated during welding. These impurities diffuse into the air and if absorbed by the welder, have an adverse effect on the welder's health, the present application provides a gas shielded welding device.

[0006] The gas shielded welding device provided in this application adopts the following technical solution:

[0007] A gas shielded welding device comprises a processing box, wherein the bottom inner wall of the processing box is fixedly connected to a processing seat, the upper surface of the processing seat is fixedly connected to a fixing plate, the upper surface of the processing seat and the edge of the side away from the fixing plate are fixedly connected to a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected to a clamping plate, one of the inner side walls of the processing box is fixedly connected to an air pump, the air suction port of the air pump is connected to an air suction pipe, the exhaust port of the air pump is connected to an exhaust pipe, and the exhaust pipe extends to the outside of the processing box at one end away from the air suction pump, and the workpiece to be welded is placed On the upper surface of the processing seat, one side of the workpiece is tightly fitted with the side wall of the fixed plate, and the hydraulic cylinder is started. The operation of the hydraulic cylinder drives the clamping plate to move. The movement of the clamping plate can clamp the other side wall of the workpiece, so that the workpiece can be fixedly clamped through the cooperation of the fixed plate and the clamping plate. The vacuum pump is started. When the vacuum pump is started, it can absorb the debris and impurities inside the processing box, and suck them in through the vacuum pipe and discharge them through the exhaust pipe. The exhaust port of the exhaust pipe should be aligned with the debris centralized discharge and treatment position to avoid these debris being discharged into the external environment and causing pollution to the environment.

[0008] Preferably, one of the inner walls of the processing box is fixedly connected to a servo motor, the output end of the servo motor is fixedly connected to a screw rod, the external thread of the screw rod is connected to a slider, the bottom of the slider is fixedly connected to an electric push cylinder, the output end of the electric push cylinder is fixedly connected to a gas shielded welding machine, the top of the slider is tightly fitted with the top inner wall of the processing box to prevent the slider from rotating and offsetting when the slider moves outside the screw rod, start the electric push cylinder, and the electric push cylinder drives the gas shielded welding machine to descend until the gas shielded welding machine reaches a suitable working height, start the gas shielded welding machine, and the gas shielded welding machine performs gas shielded welding on the workpiece, and by starting the servo motor, the servo motor drives the screw rod to rotate, thereby driving the screw rod to move on the slider and the electric push cylinder outside the screw rod, realizing the movement of the gas shielded welding machine, so that welding can be performed on different positions of the workpiece.

[0009] Preferably, the end of the screw rod away from the servo motor is rotatably connected to a protrusion, and the protrusion is fixedly connected to the top inner wall of the processing box. The protrusion can provide support for the screw rod, thereby increasing the stability of the screw rod during movement.

[0010] Preferably, a slot is provided on the front side wall of the processing box, a box door is movably provided in the slot of the front side wall of the processing box, a slot is provided on the surface of the box door, an observation window is installed inside the slot of the box door, and the workpiece can be taken and placed by opening the box door, and the welding condition of the workpiece inside the processing box can be observed through the observation window.

[0011] Preferably, multiple rows of arc-shaped protrusions are provided on opposite sides of the fixing plate and the clamping plate. The arc-shaped protrusions can increase the friction between the fixing plate and the clamping plate and the workpiece, thereby increasing the stability of the workpiece during subsequent processing.

[0012] In summary, this application has the following beneficial technical effects:

[0013] 1. Place the workpiece to be welded on the upper surface of the processing seat, and make one side of the workpiece fit tightly with the side wall of the fixed plate, start the hydraulic cylinder, and the hydraulic cylinder drives the clamping plate to move. The movement of the clamping plate can clamp the other side wall of the workpiece, so that the workpiece can be fixedly clamped by the cooperation of the fixed plate and the clamping plate; compared with the existing technology, the present application can clamp and fix the workpiece, avoid the workpiece from shifting when welding, thereby increasing the welding effect.

[0014] 2. Start the vacuum pump. When the vacuum pump is started, it can absorb the debris and impurities inside the processing box, and suck them in through the vacuum pipe and discharge them through the exhaust pipe. The exhaust port of the exhaust pipe is aligned with the centralized discharge and treatment position of the debris and impurities to avoid these debris being discharged into the external environment and causing pollution to the environment. Compared with the existing technology, the present application can absorb impurities such as sparks and debris during gas shielded welding of the workpiece, thereby effectively protecting the environment and effectively protecting the health of the welder. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the embodiment of the application;

[0016] Figure 2 is a schematic diagram of the first cross-sectional structure of an embodiment of the application;

[0017] Figure 3 is a schematic diagram of a second cross-sectional structure of an embodiment of the application;

[0018] Figure 4 yes Figure 2 A magnified schematic diagram of the structure in the middle.

[0019] Explanation of the accompanying reference numerals: 1. Processing box; 2. Processing seat; 3. Fixed plate; 4. Hydraulic cylinder; 5. Clamping plate; 6. Vacuum pump; 7. Vacuum pipe; 8. Exhaust pipe; 9. Servo motor; 10. Screw; 11. Slider; 12. Electric push cylinder; 13. Gas shielded welding machine; 14. Bump; 15. Box door; 16. Observation window; 17. Arc-shaped protrusion. DETAILED DESCRIPTION

[0020] The following is combined with Figure 1-4 This application is described in further detail.

[0021] The present application discloses a gas shielded welding device, referring to Figure 1、 Figure 2 、 Figure 3 and Figure 4 , including a processing box 1, the bottom inner wall of the processing box 1 is fixedly connected to a processing seat 2, the upper surface of the processing seat 2 is fixedly connected to a fixing plate 3, the upper surface of the processing seat 2 and the edge of the side away from the fixing plate 3 are fixedly connected to a hydraulic cylinder 4, the output end of the hydraulic cylinder 4 is fixedly connected to a clamping plate 5, one of the inner side walls of the processing box 1 is fixedly connected to an air pump 6, the air suction port of the air pump 6 is connected to an air suction pipe 7, the exhaust port of the air pump 6 is connected to an exhaust pipe 8, and the exhaust pipe 8 extends to the outside of the processing box 1 at one end away from the air suction pump 6. The workpiece to be welded is placed on the upper surface of the processing seat 2 , and make one side of the workpiece fit tightly with the side wall of the fixed plate 3, start the hydraulic cylinder 4, and the hydraulic cylinder 4 drives the clamping plate 5 to move. The movement of the clamping plate 5 can clamp the other side wall of the workpiece, so that the workpiece can be fixedly clamped through the cooperation of the fixed plate 3 and the clamping plate 5, and start the vacuum pump 6. When the vacuum pump 6 is started, it can absorb the debris and impurities inside the processing box 1, and suck them in through the vacuum pipe 7 and discharge them through the exhaust pipe 8. The exhaust port of the exhaust pipe 8 should be aligned with the centralized debris discharge and treatment position to avoid these debris being discharged into the external environment and causing pollution to the environment.

[0022] Reference Figure 1 and Figure 2 , one of the inner walls of the processing box 1 is fixedly connected with a servo motor 9, and the output end of the servo motor 9 is fixedly connected with a screw rod 10, and the external thread of the screw rod 10 is connected with a slider 11, and the bottom of the slider 11 is fixedly connected with an electric push cylinder 12, and the output end of the electric push cylinder 12 is fixedly connected with a gas shielded welding machine 13. The top of the slider 11 is tightly fitted with the top inner wall of the processing box 1 to prevent the slider 11 from rotating and deviating when the outside of the screw rod 10 moves. Start the electric push cylinder 12, and the electric push cylinder 12 drives the gas shielded welding machine 13 to descend until the gas shielded welding machine 13 reaches a suitable working height. Start the gas shielded welding machine 13, and the gas shielded welding machine 13 performs gas shielded welding on the workpiece. By starting the servo motor 9, the servo motor 9 drives the screw rod 10 to rotate, thereby driving the screw rod 10 to move on the slider 11 and the electric push cylinder 12 outside the screw rod 10, realizing the movement of the gas shielded welding machine 13, so that welding can be performed on different positions of the workpiece.

[0023] Reference Figure 1 and Figure 2 The end of the screw rod 10 away from the servo motor 9 is rotatably connected to a protrusion 14, which is fixedly connected to the top inner wall of the processing box 1. The protrusion 14 can provide support for the screw rod 10, thereby increasing the stability of the screw rod 10 during movement.

[0024] Reference Figure 1 and Figure 3A slot is provided on the front side wall of the processing box 1, and a box door 15 is movably provided in the slot of the front side wall of the processing box 1. A slot is provided on the surface of the box door 15, and an observation window 16 is installed inside the slot of the box door 15. When the box door 15 is opened, the workpiece can be taken in and placed.

[0025] Reference Figure 2 and Figure 4 , multiple rows of arc-shaped protrusions 17 are provided on the opposite sides of the fixing plate 3 and the clamping plate 5. The arc-shaped protrusions 17 can increase the friction force of the fixing plate 3 and the clamping plate 5 on the workpiece, thereby increasing the stability of the workpiece during later processing.

[0026] The implementation principle of a gas shielded welding device in the embodiment of the present application is as follows: the box door 15 is opened to realize the taking and placing of the workpiece, the workpiece to be welded is placed on the upper surface of the processing seat 2, and one side of the workpiece is tightly fitted with the side wall of the fixed plate 3, the hydraulic cylinder 4 is started, and the hydraulic cylinder 4 drives the clamping plate 5 to move, and the movement of the clamping plate 5 can realize the clamping of the other side wall of the workpiece, so that the fixed clamping of the workpiece can be achieved through the cooperation of the fixed plate 3 and the clamping plate 5, and the friction force of the fixed plate 3 and the clamping plate 5 on the workpiece can be increased by the arc-shaped protrusion 17, thereby increasing the stability of the workpiece during later processing, and the electric push cylinder 12 is started, and the electric push cylinder 12 drives the gas shielded welding machine 13 to descend until the gas shielded welding machine 13 reaches a suitable Working height, start the gas shielded welding machine 13, the gas shielded welding machine 13 performs gas shielded welding on the workpiece, by starting the servo motor 9, the servo motor 9 drives the screw rod 10 to rotate, thereby driving the screw rod 10 on the slider 11 and the electric push cylinder 12 to move outside the screw rod 10, realizing the movement of the gas shielded welding machine 13, so that welding can be performed on different positions of the workpiece, the welding condition of the workpiece inside the processing box 1 can be observed through the observation window 16, and the vacuum pump 6 is started. When the vacuum pump 6 is started, it can absorb the debris and impurities inside the processing box 1, and suck them in through the vacuum pipe 7 and discharge them through the exhaust pipe 8. The exhaust port of the exhaust pipe 8 should be aligned with the debris concentrated discharge and treatment position to avoid these debris being discharged into the external environment and causing pollution to the environment.

[0027] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.

[0028] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.

[0029] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

[0030] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A gas shielded welding device, comprising a processing box (1), characterized in that: The bottom inner wall of the processing box (1) is fixedly connected to a processing seat (2), the upper surface of the processing seat (2) is fixedly connected to a fixing plate (3), the upper surface of the processing seat (2) and at a side edge away from the fixing plate (3) is fixedly connected to a hydraulic cylinder (4), the output end of the hydraulic cylinder (4) is fixedly connected to a clamping plate (5), one of the inner side walls of the processing box (1) is fixedly connected to an air pump (6), the air suction port of the air pump (6) is connected to an air suction pipe (7), the exhaust port of the air pump (6) is connected to an exhaust pipe (8), and the exhaust pipe (8) extends to the outside of the processing box (1) at one end away from the air suction pump (6).

2. A gas shielded welding device according to claim 1, characterized in that: A servo motor (9) is fixedly connected to one of the inner side walls of the processing box (1); a lead screw (10) is fixedly connected to the output end of the servo motor (9); a slider (11) is connected to the outer thread of the lead screw (10); an electric push cylinder (12) is fixedly connected to the bottom of the slider (11); and a gas shielded welding machine (13) is fixedly connected to the output end of the electric push cylinder (12).

3. A gas shielded welding device according to claim 2, characterized in that: One end of the screw rod (10) away from the servo motor (9) is rotatably connected to a protrusion (14), and the protrusion (14) is fixedly connected to the top inner wall of the processing box (1).

4. A gas shielded welding device according to claim 1, characterized in that: The front side wall of the processing box (1) is provided with a notch, a box door (15) is movably arranged in the notch of the front side wall of the processing box (1), a notch is provided on the surface of the box door (15), and an observation window (16) is installed inside the notch of the box door (15).

5. The gas shielded welding device according to claim 1, characterized in that: The fixing plate (3) and the clamping plate (5) are each provided with a plurality of rows of arc-shaped protrusions (17) on one side opposite to the other.