Photovoltaic module wire box cover material preparation device and cover covering machine

Abstract

The utility model provides a photovoltaic module wire box cover material preparation device and a cover covering machine, and relates to the technical field of cover covering equipment. The photovoltaic module wire box cover material preparation device comprises a vibration disc and a cover turning driving mechanism. The vibration disc is used for containing the wire box cover, and the vibration disc is made of a flexible material or a protection layer made of the flexible material is arranged on the inner side wall of the vibration disc. The output end of the cover turning driving mechanism is connected with the vibration disc, and the cover turning driving mechanism is used for driving the vibration disc to vibrate so that the wire box cover in the vibration disc can be turned over. According to the photovoltaic module wire box cover material preparation device, the cover turning driving mechanism drives the vibration disc to vibrate so that the wire box cover can be turned over, and therefore it can be guaranteed that the front face of the wire box cover is back to the box opening of the box body in the follow-up cover covering process, and the cover covering success rate is increased; and the photovoltaic module wire box cover material preparation device can protect the wire box cover through the vibration disc made of the flexible material or the protection layer made of the flexible material, so that the wire box cover is prevented from being damaged.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic component capping equipment, in particular to a photovoltaic component wire box cap preparation device and a capping machine. Background Art

[0002] Photovoltaic modules are also known as photovoltaic cells. With the rapid development of the photovoltaic module field, the application of photovoltaic modules is becoming more and more extensive, and the demand for its production capacity is also increasing.

[0003] When producing and assembling photovoltaic modules, one of the steps is to cover the opening of the junction box of the photovoltaic module to protect the wires and other parts in the junction box. When covering, the cover of the junction box is directly pressed on the box opening, so that the cover and the box body are automatically snapped and fixed. Therefore, the covering process of the photovoltaic module junction box is relatively simple and can be achieved by industrial robots.

[0004] However, the cover of the photovoltaic module junction box is usually divided into a front side and a back side. When the cover is buckled on the box opening, it is difficult to ensure the direction of the cover picked up by the industrial robot. There is a situation where the cover is facing the opposite direction, that is, the front side of the cover faces the box opening. If the front side of the cover faces the box opening, the cover and the box cannot be connected, which leads to the failure of the cover, reducing the success rate of the cover. Utility Model Content

[0005] The utility model aims to provide a photovoltaic module junction box cover preparation device and a covering machine, so as to alleviate the technical problem in the prior art that, during the covering process of the photovoltaic module junction box, the orientation of the cover picked up by the industrial robot is difficult to ensure, and there is a situation where the front of the cover faces the box opening, which leads to the inability to engage between the cover and the box body, thereby reducing the success rate of covering.

[0006] In a first aspect, the utility model provides a photovoltaic module wire box cover preparation device, including a vibration plate and a flip cover driving mechanism;

[0007] The vibration plate is used to hold the wire box cover, and the material of the vibration plate is a flexible material or the inner side wall of the vibration plate is provided with a protective layer made of a flexible material;

[0008] The output end of the flip cover driving mechanism is connected to the vibration disk, and the flip cover driving mechanism is used to drive the vibration disk to vibrate so as to flip the wire box cover in the vibration disk.

[0009] In an optional embodiment, a loading assembly is further included, and the loading assembly includes a feed port and a discharge port. The vibration plate is arranged below the discharge port to receive the wire box cover at the discharge port.

[0010] In an optional embodiment, the feeding assembly includes a hopper and a material channel, the hopper is used to accommodate multiple wire box covers, and the hopper is provided with a discharge port; one end opening of the material channel is connected to the discharge port, and the other end opening is the discharge port.

[0011] In an optional embodiment, a pushing assembly is further included, and the pushing assembly is used to push the multiple wire box covers of the hopper into the material channel one by one.

[0012] In an optional embodiment, the pushing assembly includes a pushing piece and a telescopic driving mechanism, the output end of the telescopic driving mechanism is connected to the pushing piece, and the telescopic driving mechanism is used to drive the pushing piece to move close to the discharge port so that the pushing piece pushes the wire box cover in the hopper into the material channel.

[0013] In an optional embodiment, two clamping plates that are opposite to each other are provided on the hopper, the pushing member is located between the two clamping plates, and the pushing member can move between the two clamping plates under the drive of the telescopic driving mechanism.

[0014] In an optional embodiment, the pusher assembly further includes a slide rail, which is located on one side of the pusher and is fixed in position, extends along a moving direction of the pusher, and the pusher is slidably connected to the slide rail.

[0015] In an optional embodiment, the feeding assembly further includes a wire box cover detector, and the wire box cover detector is used to detect whether there is a wire box cover in the hopper.

[0016] In an optional embodiment, a visual component is further included, which is arranged above the vibration disk and opposite to the vibration disk, and is used to collect image information of the wire box cover in the vibration disk.

[0017] In a second aspect, the utility model provides a capping machine, comprising the photovoltaic module wire box cover preparation device described in any one of the aforementioned embodiments.

[0018] The photovoltaic module wire box cover preparation device provided by the utility model includes a vibration plate and a flip cover driving mechanism; the vibration plate is used to hold the wire box cover, and the material of the vibration plate is a flexible material or the inner side wall of the vibration plate is provided with a protective layer made of a flexible material; the output end of the flip cover driving mechanism is connected to the vibration plate, and the flip cover driving mechanism is used to drive the vibration plate to vibrate so as to flip the wire box cover in the vibration plate. The photovoltaic module wire box cover preparation device provided by the utility model is used in the assembly process of the wire box cover of the photovoltaic module. Specifically, the photovoltaic module wire box cover preparation device can be used in conjunction with a material picking robot that can pick up the wire box cover. Before the material picking robot picks up the wire box cover, the wire box cover of the photovoltaic module wire box can be placed on the vibration plate. If the front side of the wire box cover in the vibration plate is facing downward, the flip cover driving mechanism is started, and the flip cover driving mechanism is used to drive the vibration plate to vibrate, thereby driving the wire box cover inside the vibration plate to jump and flip over. When the wire box cover in the vibration disk is turned over to face up, the flip drive mechanism is closed and the picking robot is started. At this time, the wire box cover picked up by the picking robot faces up, which can ensure that the front of the wire box cover is facing away from the box opening of the box body during the subsequent covering process, thereby ensuring that the wire box cover can be accurately snapped and fixed at the box opening of the box body, and the covering process is successfully completed. It should be noted that since the material of the vibration disk is a flexible material or the inner side wall of the vibration disk is provided with a protective layer made of flexible material, the vibration disk can effectively reduce the damage to the wire box cover due to collision in the process of driving the wire box cover inside it to jump and turn over under the drive of the flip drive mechanism, thereby effectively ensuring the quality of the wire box cover, so that the quality of the wire box after covering can meet the standards. It should also be noted that the photovoltaic module wire box cover preparation device provided by the utility model can realize the turning over process of the wire box cover by using the flip drive mechanism in conjunction with the vibration disk, without the need for manual turning over of the wire box cover, which can effectively save manpower.

[0019] Compared with the prior art, the photovoltaic module wire box cover preparation device provided by the utility model can flip the wire box cover by driving the vibration disk to vibrate through the flip drive mechanism, so as to ensure that the front of the wire box cover is facing away from the box opening of the box body during the subsequent covering process, thereby improving the covering success rate. In addition, the photovoltaic module wire box cover preparation device can protect the wire box cover through the vibration disk made of flexible material or the protective layer made of flexible material to prevent the wire box cover from being damaged.

[0020] The capping machine provided by the utility model comprises the above-mentioned photovoltaic module wire box cover preparation device, so the capping machine and the above-mentioned photovoltaic module wire box cover preparation device have the same beneficial effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 A schematic diagram of the structure of a photovoltaic module wire box cover preparation device, a material taking robot and a cover covering robot provided in an embodiment of the utility model;

[0023] Figure 2 A schematic diagram of the structure of a photovoltaic module wire box cover preparation device and a material taking robot provided in an embodiment of the utility model;

[0024] Figure 3 A schematic diagram of the partial structure of a photovoltaic module wire box cover preparation device and a material taking robot provided in an embodiment of the utility model;

[0025] Figure 4 A schematic diagram of the structure of a lid-covering robot provided in an embodiment of the utility model;

[0026] Figure 5 A partial structural schematic diagram of a photovoltaic module wire box cover preparation device provided by an embodiment of the utility model;

[0027] Figure 6 Another partial structural schematic diagram of the photovoltaic module wire box cover preparation device provided by the embodiment of the utility model;

[0028] Figure 7 A schematic diagram of another partial structure of the photovoltaic module wire box cover preparation device provided in an embodiment of the utility model.

[0029] Icons: 1-vibration plate; 10-vision component; 2-flip drive mechanism; 3-wire box cover; 4-feeding robot; 5-conveyor belt; 50-image acquisition component; 51-waste channel; 510-recycling box; 6-covering robot; 7-cache plate; 70-rotation drive; 71-cache seat; 8-loading component; 80-hopper; 800-clamp; 81-material channel; 82-wire box cover detector; 9-push component; 90-push part; 91-telescopic drive mechanism; 92-slide rail; 93-connecting plate; 94-bracket; 940-frame. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0031] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] In conjunction with the accompanying drawings, some embodiments of the present invention are described in detail below. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.

[0033] Example:

[0034] like Figure 1 , Figure 2 and Figure 3 As shown, the photovoltaic module wire box cover preparation device provided in this embodiment includes a vibration disk 1 and a flip-cover driving mechanism 2; the vibration disk 1 is used to hold the wire box cover 3, the material of the vibration disk 1 is a flexible material or the inner side wall of the vibration disk 1 is provided with a protective layer made of a flexible material; the output end of the flip-cover driving mechanism 2 is connected to the vibration disk 1, and the flip-cover driving mechanism 2 is used to drive the vibration disk 1 to vibrate so as to flip the wire box cover 3 in the vibration disk 1.

[0035] The photovoltaic module wire box cover preparation device provided in this embodiment is used in the assembly process of the photovoltaic module wire box cover 3, specifically, Figure 1-Figure 3 As shown, the photovoltaic module wire box cover preparation device can be used in conjunction with a material picking robot 4, and the material picking robot 4 is used to pick up the wire box cover 3. Before the material picking robot 4 picks up the wire box cover 3, the wire box cover 3 of the photovoltaic module wire box can be placed on the vibration plate 1. If the front side of the wire box cover 3 in the vibration plate 1 faces downward, the flip cover driving mechanism 2 is started, and the flip cover driving mechanism 2 is used to drive the vibration plate 1 to vibrate, thereby driving the wire box cover 3 inside the vibration plate 1 to jump and flip over.

[0036] When the wire box cover 3 in the vibration disk 1 is turned over so that its front side faces upward, the flip-cover driving mechanism 2 is closed and the picking robot 4 is started. At this time, the wire box cover 3 picked up by the picking robot 4 faces upward, which can ensure that the front side of the wire box cover 3 faces away from the box opening of the box body during the subsequent covering process, thereby ensuring that the wire box cover 3 can be accurately snapped and fixed at the box opening of the box body, thereby successfully completing the covering process.

[0037] It should be noted that since the material of the vibration disk 1 is a flexible material or the inner wall of the vibration disk 1 is provided with a protective layer made of flexible material, when the vibration disk 1 drives the wire box cover 3 inside it to jump and flip over under the drive of the flip drive mechanism 2, the damage to the wire box cover 3 caused by collision can be effectively reduced, thereby effectively ensuring the quality of the wire box cover 3, so that the quality of the wire box after covering can meet the standards.

[0038] It should also be noted that the photovoltaic module wire box cover preparation device provided in this embodiment can realize the turning over process of the wire box cover 3 by using the flip-cover driving mechanism 2 in conjunction with the vibration disk 1, without the need for manual turning over of the wire box cover 3, which can effectively save manpower.

[0039] In addition, during use, multiple wire box covers 3 can be put into the vibration disk 1. When at least half of the wire box covers 3 in the vibration disk 1 face up, the flip cover drive mechanism 2 can be closed and the material picking robot 4 can be started. Then, the wire box covers 3 facing up can be picked up one by one to the multiple wire box bodies to be covered by the material picking robot 4, and the covering process can be performed one by one. After all the wire box covers 3 facing up in the vibration disk 1 are picked up by the material picking robot 4, the flip cover drive mechanism 2 can be started to continue to make the front of most of the wire box covers 3 in the vibration disk 1 face up, and then the above-mentioned picking up wire box covers 3 and covering processes are repeated until all the wire box covers 3 are successfully buckled on the body of all wire boxes.

[0040] It can be seen that the vibration disk 1 in the photovoltaic module wire box cover preparation device provided in this embodiment can also flip over multiple wire box covers 3 at the same time, which is equivalent to manually flipping over the wire box covers 3. The vibration disk 1 can be used in conjunction with the flipping drive mechanism 2 to improve the flipping efficiency, thereby improving the covering efficiency of the wire box covers 3.

[0041] Compared with the prior art, the photovoltaic module wire box cover preparation device provided in the present embodiment can flip the wire box cover 3 by driving the vibration disk 1 to vibrate through the flip drive mechanism 2, so as to ensure that the front of the wire box cover 3 is facing away from the box opening of the box body during the subsequent covering process, thereby improving the covering success rate, and the photovoltaic module wire box cover preparation device can protect the wire box cover 3 through the vibration disk 1 made of flexible material or the protective layer made of flexible material to prevent the wire box cover 3 from being damaged.

[0042] Since the up-and-down vibration is more conducive to turning over the wire box cover 3, the present embodiment preferably adopts a vibrator that can drive the vibration plate 1 to vibrate up and down as the cover-turning driving mechanism 2. In addition, in order to more effectively protect the wire box cover 3, the present embodiment also preferably adopts a flexible material as a whole, such as rubber, silicone, soft plastic, etc.

[0043] To further improve the efficiency of capping, Figure 1 and Figure 4 As shown, the photovoltaic module wire box cover preparation device provided in this embodiment can also be used in conjunction with a conveyor belt 5 and a cover-covering robot 6. The conveyor belt 5 is used to transport the wire box cover 3 that is far away from the box body to one side of the box body, and the cover-covering robot 6 is used to pick up the wire box cover 3 and press the wire box cover 3 against the box opening of the box body.

[0044] Specifically, at this time, the vibration plate 1 can be arranged in the unloading area of ​​the wire box cover 3, the capping robot 6 is arranged in the unloading area of ​​the box body, the picking robot is arranged on one side of the vibration plate 1, and the conveyor belt 5 is connected between the picking robot and the capping robot 6.

[0045] When the vibration disk 1 completes the flipping process of the wire box cover 3, the flipping drive mechanism 2 is closed and the picking robot is started to pick up the wire box cover 3 facing up in the vibration disk 1 and transfer it to the conveyor belt 5, then the conveyor belt 5 is started and conveys the wire box cover 3 to its end close to the covering robot 6, and then the covering robot 6 is started to pick up the wire box cover 3 facing up on the conveyor belt 5 and transfer it to the top of the box body, and then the covering robot 6 can also drive the wire box cover 3 to move downward to buckle the wire box cover 3 facing up (with the front facing away from the box opening) at the box opening of the box body, thereby realizing the clamping and fixing process of the wire box cover 3 and the box body, and completing the covering process.

[0046] Among them, both the covering robot 6 and the material picking robot 4 can adopt industrial robots with a rotating arm, a cylinder and a suction cup, the suction cup is used to pick up the wire box cover 3; the cylinder is used to drive the suction cup to move up and down so that the suction cup can pick up the wire box cover 3, and is used to drive the wire box cover 3 to move downward so that the wire box cover 3 can be pressed against the box mouth of the box body; the rotating arm is used to drive the suction cup and the wire box cover 3 to move between different workstations.

[0047] It should be noted that the capping robot 6 and the material-picking robot 4 can be robots with exactly the same structure or robots with different structures, as long as the capping robot 6 can realize the picking, transfer and capping process of the wire box cover 3, and the material-picking robot 4 can realize the picking and transfer process of the wire box cover 3. In this embodiment, it is preferred that the capping robot 6 and the material-picking robot 4 are robots with different structures. Specifically, the capping robot 6 can also be installed with a visual system, which can collect image information of the wire box cover 3 and the box body after the wire box cover 3 is closed, so as to facilitate the judgment of whether the wire box cover 3 is installed in place, and further ensure the assembly quality of the wire box.

[0048] In addition, to ensure that the wire box cover 3 on the material-retrieving robot 4 can be transferred to the conveyor belt 5 in an orderly manner, as shown in FIG. Figure 1As shown, a cache plate 7 and a rotary driver 70 may be provided between the conveyor belt 5 and the material picking robot 4. The cache plate 7 is located on one side of the conveyor belt 5, and the cache plate 7 is provided with a plurality of cache seats 71 spaced apart along the bandwidth direction of the conveyor belt 5, and each cache seat 71 is used to support a wire box cover 3; the output end of the rotary driver 70 is connected to the cache plate 7, and the rotary driver 70 is used to drive the cache plate 7 to rotate to be inclined relative to the conveyor belt 5, so that the wire box cover 3 on the cache seat 71 can automatically slide onto the conveyor belt 5.

[0049] To further improve the success rate of capping, Figure 1 As shown, an image acquisition component 50 such as a camera can also be fixed above the end of the conveyor belt 5 close to the capping robot 6. The image acquisition component 50 is used to collect image information of the wire box cover 3 below it, so as to facilitate the judgment of whether the wire box cover 3 is facing up, whether the position of the wire box cover 3 has changed and is not conducive to the capping robot 6 to accurately pick up the wire box cover 3, and whether the surface of the wire box cover 3 is damaged.

[0050] If the front of the wire box cover 3 is facing downward, the position of the wire box cover 3 changes and it is not conducive to the cover robot 6 to accurately pick up the wire box cover 3, or the surface of the wire box cover 3 is damaged, then the wire box cover 3 is not conducive to the subsequent assembly process, or does not meet the assembly quality requirements, and the wire box cover 3 is a defective product. In order to facilitate the removal of the above-mentioned defective products, a waste channel 51 can be connected to the end of the conveyor belt 5 close to the cover robot 6. When the image acquisition component 50 determines that the wire box cover 3 below it is a defective product, the cover robot 6 is closed and the conveyor belt 5 continues to rotate, so that the defective products are conveyed to the waste channel 51.

[0051] Further, the end of the waste channel 51 away from the conveyor belt 5 can be connected to a recycling box 510. To facilitate the unqualified products in the waste channel 51 to enter the recycling box 510, the waste channel 51 can be set as an inclined channel 81, and the inclined channel 81 is inclined downward from one end of the conveyor belt 5 to the other end.

[0052] like Figure 2 , Figure 4 , Figure 5-Figure 7 As shown, the photovoltaic module wire box cover preparation device provided in this embodiment also includes a loading assembly 8, which includes a feed port and a discharge port. The vibration plate 1 is arranged below the discharge port to receive the wire box cover 3 at the discharge port.

[0053] The loading assembly 8 is used to accommodate multiple wire box covers 3 at the same time. During use, multiple wire box covers 3 that have been produced can be put into the loading assembly 8 at the same time, and then the multiple wire box covers 3 in the loading assembly 8 can fall into the vibration plate 1 one by one through the discharge port.

[0054] like Figure 7As shown, the feeding assembly 8 includes a hopper 80 and a material channel 81. The hopper 80 is used to accommodate multiple wire box covers 3, and a discharge port is provided on the hopper 80. One end of the material channel 81 is connected to the discharge port, and the other end is a discharge port.

[0055] The material channel 81 can cooperate with the hopper 80, so that the multiple wire box covers 3 in the hopper 80 can slide into the vibration plate 1 in sequence and in an orderly manner. In addition, the hopper 80 can guide the sliding process of the wire box covers 3, so that the wire box covers 3 are easier to fall into the vibration plate 1 accurately.

[0056] In order to further improve the smoothness of the falling process of the wire box cover 3, the material channel 81 can be set to be inclined. At this time, the material channel 81 is inclined from one end close to the hopper 80 to the other end, toward the direction away from the hopper 80.

[0057] like Figure 5 and Figure 6 As shown, the photovoltaic module wire box cover preparation device provided in this embodiment also includes a pushing assembly 9, which is used to push the multiple wire box covers 3 in the hopper 80 into the material channel 81 one by one.

[0058] In practical applications, the wire box cover 3 in the hopper 80 can fall into the material channel 81 under the action of gravity, or a pushing assembly 9 is provided at the hopper 80 , and then the pushing assembly 9 is used to push the wire box cover 3 in the hopper 80 into the material channel 81 .

[0059] In order to make the wire box cover 3 easily enter the material channel 81 to realize automatic unloading of the wire box cover 3 , the present embodiment preferably utilizes the pushing assembly 9 to push the wire box cover 3 in the hopper 80 into the material channel 81 .

[0060] The pusher assembly 9 may be a conveying device such as a conveyor chain, or a mechanical gripping device such as a mechanical gripper.

[0061] In this embodiment, the pushing component 9 preferably includes a pushing piece 90 and a telescopic driving mechanism 91. The output end of the telescopic driving mechanism 91 is connected to the pushing piece 90. The telescopic driving mechanism 91 is used to drive the pushing piece 90 to move close to the discharge port so that the pushing piece 90 pushes the wire box cover 3 in the hopper 80 into the material channel 81.

[0062] The pushing member 90 is used to increase the contact area between the telescopic driving mechanism 91 and the wire box cover 3, so that the wire box cover 3 is easy to be pushed and moved.

[0063] Among them, the pushing member 90 can adopt a plate-like structure, and the telescopic driving mechanism 91 can adopt a telescopic driver such as a cylinder, an oil cylinder, an electric push rod, etc. In this embodiment, the telescopic driving mechanism 91 preferably adopts a cylinder.

[0064] In order to allow the wire box cover 3 in the hopper 80 to smoothly enter the material channel 81, as shown in FIG. Figure 5 As shown, in this embodiment, the top of the hopper 80 is preferably open, the hopper 80 is arranged on one side of the hopper 80, and the end of the material channel 81 away from the discharge port is connected to one side edge of the top of the hopper 80; a pushing port is provided at the bottom of the hopper 80 and the pushing port is located on the side of the bottom of the hopper 80 close to the material channel 81, the telescopic driving mechanism 91 is arranged outside the hopper 80, the pushing piece 90 is arranged at the pushing port, and can move up and down at the pushing port under the drive of the telescopic driving mechanism 91.

[0065] During use, the pushing piece 90 can be driven by the telescopic driving mechanism 91 to push the wire box cover 3 located above the pushing port in the hopper 80 to the open mouth of the hopper 80. As the pushing piece 90 pushes the wire box cover 3 to gradually rise, the wire box cover 3 will lose the support of the side wall of the hopper 80, thereby climbing over into the material channel 81.

[0066] In order to make the wire box cover 3 easy to enter the material channel 81 , in this embodiment, the top of the pushing member 90 is preferably inclined, and the inclined surface is inclined downward from the side away from the material channel 81 to the side close to the material channel 81 .

[0067] When the wire box cover 3 enters the material channel 81, the pusher 90 retreats to the material pushing port under the drive of the telescopic drive mechanism 91, waiting to continue to push the wire box cover 3 above the material pushing port. At this time, in order to facilitate the movement of the remaining wire box covers 3 in the hopper 80 to the top of the material pushing port, the bottom of the hopper 80 can be set as an inclined surface, and the inclined surface is inclined downward from the bottom of the hopper 80 to the material pushing port.

[0068] Further, such as Figure 5 and Figure 6 As shown, two clamping plates 800 facing each other are provided on the hopper 80 , and the pushing member 90 is located between the two clamping plates 800 . The pushing member 90 can move between the two clamping plates 800 under the drive of the telescopic driving mechanism 91 .

[0069] The clamping plate 800 can guide the pushing member 90 when the telescopic driving mechanism 91 drives the pushing member 90 to move, so that the pushing member 90 can accurately push the wire box cover 3 above the pushing port into the material channel 81. In addition, the clamping plate 800 can further reduce the gap between the pushing member 90 and the pushing port, thereby preventing the wire box cover 3 from falling from the pushing port.

[0070] In addition, in this embodiment, the gap between the pushing piece 90 and the pushing port is preferably smaller than the thickness of the wire box cover 3. When the above gap is smaller than the thickness of the wire box cover 3, it can effectively prevent the wire box cover 3 from falling from the pushing port or getting stuck in the gap between the pushing port and the pushing piece 90.

[0071] like Figure 5As shown, the pusher assembly 9 may further include a slide rail 92 , which is located on one side of the pusher 90 and is fixed in position. The slide rail 92 extends along the moving direction of the pusher 90 , and the pusher 90 is slidably connected to the slide rail 92 .

[0072] The slide rail 92 can guide the pusher 90 and improve the movement stability when the telescopic drive mechanism 91 drives the pusher 90 to move, thereby effectively ensuring the pushing stability of the pusher 90 .

[0073] Furthermore, the output end of the telescopic driving mechanism 91 and the pushing piece 90, as well as the pushing piece 90 and the slide rail 92, can be connected through a connecting plate 93. Specifically, the connecting plate 93 and the pushing piece 90 are both located below the hopper 80, and the pushing piece 90 is fixed on the connecting plate 93; the telescopic driving mechanism 91 and the slide rail 92 are respectively arranged on both sides of the hopper 80, and one side of the connecting plate 93 is fixedly connected to the output end of the telescopic driving mechanism 91, and the other side of the connecting plate 93 is slidably connected to the slide rail 92.

[0074] In order to improve the installation stability of the hopper 80, the telescopic drive mechanism 91 and the slide rail 92, the photovoltaic module wire box cover preparation device provided in this embodiment can also include a frame 940 and two brackets 94, the two brackets 94 are fixed on the frame 940 at intervals, the hopper 80 is connected between the two brackets 94, the telescopic drive mechanism 91 is installed on one of the brackets 94, and the slide rail 92 is installed on the other bracket 94.

[0075] like Figure 6 As shown, the feeding assembly 8 may further include a wire box cover detector 82 , and the wire box cover detector 82 is used to detect whether there is a wire box cover 3 in the hopper 80 .

[0076] The wire box cover detector 82 is used to detect in real time whether there is a wire box cover 3 in the hopper 80, so as to facilitate timely replenishment of the wire box covers 3 into the hopper 80 after all the wire box covers 3 in the hopper 80 are fed into the vibration plate 1.

[0077] Among them, the wire box cover detector 82 can adopt a photoelectric sensor. In this case, the wire box cover detector 82 can be installed on the outer wall at the bottom of the hopper 80. During use, the wire box cover detector 82 can detect whether there is a wire box cover 3 in the hopper 80 through the bottom of the hopper 80.

[0078] like Figure 1 and Figure 2 As shown, the photovoltaic module wire box cover preparation device provided in this embodiment can also include a visual component 10, which is arranged above the vibration disk 1 and opposite to the vibration disk 1, and is used to collect image information of the wire box cover 3 in the vibration disk 1.

[0079] The visual component 10 is used to collect image information of the wire box cover 3 in the vibration disk 1 in real time, so as to facilitate the observation of the number and position of the wire box covers 3 facing up in the vibration disk 1, thereby ensuring that the material picking robot 4 can accurately pick up the wire box covers 3 facing up.

[0080] The visual component 10 may be a camera, a monitor or other instrument that can collect image information in real time.

[0081] During use, in order to make it easy for the material picking robot 4 to accurately pick up the wire box cover 3 with the front side facing up, the visual component 10 can be used to timely observe the number of wire box covers 3 facing up in the vibration disk 1. When the number is less than a preset number, the flip-cover drive mechanism 2 is started to vibrate the vibration disk 1, thereby covering the wire box covers 3 in the vibration disk 1 until the number of wire box covers 3 facing up in the vibration disk 1 meets the preset number, and then the flip-cover drive mechanism 2 can be stopped.

[0082] The utility model also provides a capping machine, which includes the above-mentioned photovoltaic module wire box cover preparation device. Further, the capping machine can also include the above-mentioned material taking robot 4, conveyor belt 5 and capping robot 6. Since the capping machine provided by the utility model includes the above-mentioned photovoltaic module wire box cover preparation device, the capping machine and the above-mentioned photovoltaic module wire box cover preparation device can solve the same technical problems and achieve the same technical effects, which will not be repeated here.

[0083] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A photovoltaic module wire box cover preparation device, characterized in that: It comprises a vibration plate (1) and a cover-turning driving mechanism (2); The vibration plate (1) is used to hold the wire box cover (3); the material of the vibration plate (1) is a flexible material or the inner side wall of the vibration plate (1) is provided with a protective layer made of a flexible material; The output end of the flip cover driving mechanism (2) is connected to the vibration disk (1), and the flip cover driving mechanism (2) is used to drive the vibration disk (1) to vibrate so as to flip the wire box cover (3) inside the vibration disk (1).

2. The photovoltaic module wire box cover preparation device according to claim 1, characterized in that: It also includes a loading assembly (8), the loading assembly (8) includes a feeding port and a discharging port, the vibration plate (1) is arranged below the discharging port and is used to receive the wire box cover (3) at the discharging port.

3. The photovoltaic module wire box cover preparation device according to claim 2, characterized in that: The feeding assembly (8) comprises a hopper (80) and a material channel (81); the hopper (80) is used to accommodate a plurality of wire box covers (3), and the hopper (80) is provided with a discharge port; one end opening of the material channel (81) is connected to the discharge port, and the other end opening is the discharge port.

4. The photovoltaic module wire box cover preparation device according to claim 3, characterized in that: It also includes a pushing assembly (9), which is used to push the multiple wire box covers (3) in the hopper (80) into the material channel (81) one by one.

5. The photovoltaic module wire box cover preparation device according to claim 4, characterized in that: The pushing assembly (9) comprises a pushing piece (90) and a telescopic driving mechanism (91), wherein an output end of the telescopic driving mechanism (91) is connected to the pushing piece (90), and the telescopic driving mechanism (91) is used to drive the pushing piece (90) to move close to the discharge port, so that the pushing piece (90) pushes the wire box cover (3) in the hopper (80) into the material channel (81).

6. The photovoltaic module wire box cover preparation device according to claim 5, characterized in that: The hopper (80) is provided with two clamping plates (800) located opposite to each other, the pushing member (90) is located between the two clamping plates (800), and the pushing member (90) can move between the two clamping plates (800) under the drive of the telescopic driving mechanism (91).

7. The photovoltaic module wire box cover preparation device according to claim 5, characterized in that: The pusher assembly (9) further comprises a slide rail (92), wherein the slide rail (92) is located on one side of the pusher member (90) and the position of the slide rail (92) is fixed, the slide rail (92) extends along the moving direction of the pusher member (90), and the pusher member (90) is slidably connected to the slide rail (92).

8. The photovoltaic module wire box cover preparation device according to claim 3, characterized in that: The feeding assembly (8) further comprises a wire box cover detector (82), wherein the wire box cover detector (82) is used to detect whether a wire box cover (3) exists in the hopper (80).

9. The photovoltaic module wire box cover preparation device according to any one of claims 1 to 8, characterized in that: It also comprises a visual component (10), wherein the visual component (10) is arranged above the vibration disk (1) and opposite to the vibration disk (1), and the visual component (10) is used to collect image information of the wire box cover (3) in the vibration disk (1).

10. A capping machine, characterized in that: It comprises the photovoltaic module wire box cover preparation device as described in any one of claims 1-9.

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