Corrugated pipe end face polishing device
By designing a bellows grinding device including a base plate, a fixing plate, a grinding disc, a gear and a motor, the problem of insufficient clamping function and adjustment in the prior art is solved, and a high-precision, safe and reliable bellows grinding effect is achieved.
Patent Information
- Application Number
- CN202420954794.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing bellows grinding devices have shortcomings in clamping function and adjustment, resulting in low polishing accuracy, large safety risks and complex operation.
A corrugated pipe grinding device including a base plate, a fixing plate, a grinding disc, a gear and a motor is designed. By combining the lower clamping block and the upper clamping block, the movement of the screw rod and the T-plate driven by the motor are realized to achieve stable clamping and multi-angle grinding of the corrugated pipe.
It effectively prevents the movement or vibration of the bellows during the processing process, ensures processing accuracy and quality, improves the safety and production efficiency of operations, and enhances the practicality and flexibility of the device.
Smart Images

Figure CN222608971U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding, and more specifically, to a grinding device for the end surface of a corrugated pipe. Background Art
[0002] The bellows is a cylindrical thin-walled corrugated shell with multiple transverse corrugations, usually made of metal (such as stainless steel, carbon steel) or plastic, with good elasticity. It is widely used in instrumentation, medical equipment, automotive industry, packaging materials and construction.
[0003] The existing bellows grinding device does have some obvious drawbacks in design and use, which greatly affect the grinding effect and the safety of operation. First, the clamping function of the device is not satisfactory and the bellows cannot be firmly fixed. During the grinding process, due to unstable clamping, the bellows is easily affected by external forces, resulting in tilting or popping out. This will not only seriously affect the accuracy and effect of grinding, but also may cause problems such as unevenness or scratches on the surface of the bellows. Secondly, when the bellows tilts or pops out during the grinding process, its sharp edges may directly injure the staff, bringing great safety hazards to the operation process. This not only increases the risk of industrial accidents, but also may affect production progress and efficiency. In addition, the existing bellows grinding device usually lacks adjustment function and cannot adapt to the grinding needs of different angles. This means that the device can only grind a fixed angle of the end face of the bellows, but cannot achieve multi-angle or all-round grinding. This limitation greatly reduces the practicality and flexibility of the device, requiring operators to frequently change equipment or adjust angles when handling bellows of different shapes and sizes, increasing the complexity and difficulty of operation. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a grinding device for the end face of a corrugated pipe, which has the advantage of good grinding effect.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a grinding device for the end face of a corrugated pipe, comprising a bottom plate, a fixed plate is fixedly installed on the top of the bottom plate, a connecting shaft is movably installed inside the fixed plate and extends to both ends, a grinding disc is fixedly installed on one end of the fixed plate, a gear 1 is fixedly installed on the other end of the fixed plate, a gear 2 is meshedly installed on the side of the gear 1, and a motor 1 is fixedly installed on the surface of the gear 2;
[0006] A rectangular groove, wherein the rectangular groove is opened at the top of the bottom plate, a screw rod is movably installed inside the rectangular groove, a T-shaped plate is movably installed on the surface of the screw rod, an electric push rod is fixedly installed on the top of the T-shaped plate, a connecting plate is fixedly installed on the top of the electric push rod, and a lower clamping block is fixedly installed on the surface of the connecting plate;
[0007] An L-shaped plate, wherein the L-shaped plate is fixedly mounted on the top of the connecting plate, a sleeve is fixedly mounted inside the L-shaped plate and extends to both ends, a threaded rod is movably mounted inside the sleeve, a handle is fixedly mounted on the top of the threaded rod, and an upper clamping block is movably mounted on the bottom of the threaded rod;
[0008] Motor 2, the motor 2 is fixedly installed on the left side of the bottom plate, and the output shaft of the motor 2 is fixedly connected to one end of the screw rod.
[0009] As a preferred technical solution of the utility model, a slide groove is provided on the top of the bottom plate, and there are two groups of the slide grooves, which are distributed on both sides of the rectangular groove;
[0010] A fixing rod is fixedly mounted inside the slide slot, a sleeve block is movably mounted on the surface of the fixing rod, and a spring is arranged between the sleeve block and the inner wall of the slide slot.
[0011] As a preferred technical solution of the utility model, a leg is fixedly installed on the bottom of the base plate, the number of the legs is four, and a leg pad is fixedly installed on the bottom of the four legs.
[0012] As a preferred technical solution of the utility model, a motor protection cover is provided on the surface of the gear 2, and the motor 1 is located inside the motor protection cover, and heat dissipation holes are opened on the surface of the motor protection cover.
[0013] As a preferred technical solution of the utility model, a long rod is fixedly installed on the top of the lower clamping block and the long rod passes through the upper clamping block, and there are two long rods.
[0014] As a preferred technical solution of the utility model, there are four electric push rods, and the four electric push rods are evenly distributed on the top of the T-shaped plate.
[0015] As a preferred technical solution of the utility model, the inner diameter of the sleeve block is equal to the outer diameter of the fixing rod, and the top of the sleeve block is fixedly connected to the bottom of the T-shaped plate.
[0016] As a preferred technical solution of the utility model, the bottom plate is made of stainless steel as a whole, and the surfaces of the lower clamping block and the upper clamping block are both provided with sponge layers.
[0017] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0018] 1. The utility model rotates the handle to make the threaded rod move downward and clamp the bellows on the surface of the lower clamping block, then the power of the second motor is used to move the T-plate on the surface of the screw rod so that one end of the bellows contacts the grinding disc, then the power of the first motor is used to rotate the grinding disc, and the end face of the bellows is grinded by the rotation of the grinding disc. Compared with the traditional device, the cooperation of the lower clamping block and the upper clamping block of this device can effectively prevent the movement or vibration of the bellows during the processing, thereby ensuring the processing accuracy and quality, and this device can quickly and accurately position and fix the workpiece, thereby greatly shortening the operation time and improving the production efficiency. The height of the bellows can be adjusted by using the electric push rod, so that the grinding disc can grind different positions of the bellows, and the practicability is high.
[0019] 2. The utility model moves the T-plate while causing the sleeve block at the bottom to move synchronously on the surface of the fixed rod, and squeezes the spring to present a compressed state. Compared with the traditional device, this device makes the T-plate more stable when moving on the surface of the screw rod through the cooperation of the sleeve block and the fixed rod, thereby avoiding the tilting state and ensuring the grinding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 This is a side view of the structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the grinding disc of the utility model;
[0023] Figure 4 This is a schematic diagram of the T-type plate structure of the utility model;
[0024] Figure 5 This is a schematic diagram of the L-shaped plate structure of the utility model.
[0025] In the figure: 1. bottom plate; 2. fixing plate; 3. connecting shaft; 4. grinding disc; 5. gear one; 6. gear two; 7. motor one; 8. rectangular groove; 9. screw rod; 10. T-shaped plate; 11. electric push rod; 12. connecting plate; 13. lower clamping block; 14. L-shaped plate; 15. sleeve; 16. threaded rod; 17. handle; 18. upper clamping block; 19. motor two; 20. long rod; 21. slide groove; 22. fixing rod; 23. socket block; 24. spring; 25. motor protection cover; 26. heat dissipation hole; 27. support leg; 28. support leg pad. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] like Figures 1 to 5 As shown, the utility model provides a grinding device for the end surface of a corrugated pipe, comprising a bottom plate 1, a fixed plate 2 is fixedly installed on the top of the bottom plate 1, a connecting shaft 3 is movably installed inside the fixed plate 2 and extends to both ends, a grinding disc 4 is fixedly installed on one end of the fixed plate 2, a gear 1 5 is fixedly installed on the other end of the fixed plate 2, a gear 2 6 is meshedly installed on the side of the gear 1 5, and a motor 1 7 is fixedly installed on the surface of the gear 2 6;
[0028] A rectangular groove 8 is provided on the top of the bottom plate 1. A screw rod 9 is movably mounted inside the rectangular groove 8. A T-shaped plate 10 is movably mounted on the surface of the screw rod 9. An electric push rod 11 is fixedly mounted on the top of the T-shaped plate 10. A connecting plate 12 is fixedly mounted on the top of the electric push rod 11. A lower clamping block 13 is fixedly mounted on the surface of the connecting plate 12.
[0029] An L-shaped plate 14 is fixedly mounted on the top of the connecting plate 12, a sleeve 15 is fixedly mounted inside the L-shaped plate 14 and extends to both ends, a threaded rod 16 is movably mounted inside the sleeve 15, a handle 17 is fixedly mounted on the top of the threaded rod 16, and an upper clamping block 18 is movably mounted on the bottom of the threaded rod 16;
[0030] Motor 2 19, the motor 2 19 is fixedly mounted on the left side of the base plate 1, and the output shaft of the motor 2 19 is fixedly connected to one end of the screw rod 9;
[0031] When in use, the bellows is placed on the surface of the lower clamping block 13, and then the handle 17 is rotated to make the threaded rod 16 rotate and move downward, so that the upper clamping block 18 is close to the surface of the bellows and clamps it, and then the motor 19 is started. The power generated by the motor 19 makes the screw rod 9 rotate, and the T-plate 10 on the surface of the screw rod 9 moves on the surface of the screw rod 9, so that one end of the bellows is close to the grinding disc 4, and then the motor 17 is started. The power generated by the motor 17 makes the gear 26 rotate, and the rotation of the gear 26 drives the gear 15 to rotate synchronously, and the grinding disc 4 also rotates, and the end face of the bellows is polished by the rotation of the grinding disc 4;
[0032] Turning the handle 17 causes the threaded rod 16 to move downward and clamp the bellows on the surface of the lower clamping block 13, and then the power of the motor 2 19 causes the T-plate 10 to move on the surface of the screw rod 9 so that one end of the bellows contacts the grinding disc 4, and then the power of the motor 17 causes the grinding disc 4 to rotate, and the end face of the bellows is grinded by the rotation of the grinding disc 4. Compared with the traditional device, the cooperation of the lower clamping block 13 and the upper clamping block 18 of this device can effectively prevent the movement or vibration of the bellows during the processing, thereby ensuring the processing accuracy and quality, and this device can quickly and accurately position and fix the workpiece, thereby greatly shortening the operation time and improving production efficiency. The height of the bellows can be adjusted by using the electric push rod 11, so that the grinding disc 4 can grind different positions of the bellows, and it is highly practical.
[0033] Among them, a slide groove 21 is opened on the top of the bottom plate 1, and there are two groups of slide grooves 21, and the two groups of slide grooves 21 are distributed on both sides of the rectangular groove 8;
[0034] A fixing rod 22, the fixing rod 22 is fixedly mounted inside the slide slot 21, a sleeve block 23 is movably mounted on the surface of the fixing rod 22, and a spring 24 is arranged between the sleeve block 23 and the inner wall of the slide slot 21;
[0035] When the power of the motor 2 19 causes the screw rod 9 to rotate and drives the T-shaped plate 10 to move on the surface of the screw rod 9, the sleeve blocks 23 at the bottom of both ends of the T-shaped plate 10 move on the surface of the fixed rod 22. During the movement toward the grinding disc 4, the sleeve blocks 23 squeeze the spring 24, so that the spring 24 is in a compressed state;
[0036] When the T-shaped plate 10 moves, the sleeve block 23 at the bottom thereof moves synchronously on the surface of the fixed rod 22, and squeezes the spring 24 to present a compressed state. Compared with the traditional device, this device makes the T-shaped plate 10 more stable when moving on the surface of the screw rod 9 through the cooperation of the sleeve block 23 and the fixed rod 22, thereby avoiding the tilting state and ensuring the grinding efficiency.
[0037] Among them, a support leg 27 is fixedly installed at the bottom of the base plate 1, and there are four support legs 27. A support leg pad 28 is fixedly installed at the bottom of each of the four support legs 27;
[0038] A support leg 27 is fixedly installed at the bottom of the base plate 1. There are four support legs 27. A support leg pad 28 is fixedly installed at the bottom of each of the four support legs 27. The use of the support leg pad 28 can disperse the pressure from above, thereby improving the overall stability of the device.
[0039] The surface of the gear 2 6 is provided with a motor protection cover 25, and the motor 1 7 is located inside the motor protection cover 25, and the surface of the motor protection cover 25 is provided with heat dissipation holes 26;
[0040] A motor protection cover 25 is provided on the surface of gear 2 6 , and motor 1 7 is located inside the motor protection cover 25 , so that the motor 1 7 inside is protected from damage caused by impact by the motor protection cover 25 , and heat dissipation holes 26 are opened on the surface of the motor protection cover 25 , through which the heat dissipation holes 26 can be used to dissipate heat from motor 1 7 .
[0041] Among them, a long rod 20 is fixedly installed on the top of the lower clamping block 13 and the long rod 20 passes through the upper clamping block 18. There are two long rods 20;
[0042] A long rod 20 is fixedly installed on the top of the lower clamping block 13 and passes through the upper clamping block 18. There are two long rods 20. The use of two long rods 20 makes the upper clamping block 18 more stable on the way down, thereby better clamping the corrugated tube.
[0043] There are four electric push rods 11, and the four electric push rods 11 are evenly distributed on the top of the T-shaped plate 10;
[0044] There are four electric push rods 11, which are evenly distributed on the top of the T-shaped plate 10. The use of the four electric push rods 11 makes the process of lifting the connecting plate 12 more stable, thereby improving the grinding effect.
[0045] The inner diameter of the sleeve block 23 is equal to the outer diameter of the fixing rod 22, and the top of the sleeve block 23 is fixedly connected to the bottom of the T-shaped plate 10;
[0046] By setting the inner diameter of the sleeve block 23 to be equal to the outer diameter of the fixed rod 22, the top of the sleeve block 23 is fixedly connected to the bottom of the T-shaped plate 10, so that the sleeve block 23 can slide more smoothly on the surface of the fixed rod 22, so that the T-shaped plate 10 can move while driving the sleeve block 23 to move.
[0047] The bottom plate 1 is made of stainless steel as a whole, and the surfaces of the lower clamping block 13 and the upper clamping block 18 are both provided with a sponge layer;
[0048] The bottom plate 1 is made entirely of stainless steel, which has good anti-rust properties, making the bottom plate 1 less likely to rust, thereby extending its service life. Sponge layers are provided on the surfaces of the lower clamping block 13 and the upper clamping block 18, and the use of the sponge layer will not cause damage to the surface of the bellows.
[0049] The working principle and use process of this utility model:
[0050] When in use, place the bellows on the surface of the lower clamping block 13, then rotate the handle 17 to make the threaded rod 16 rotate and move downward, so that the upper clamping block 18 is close to the surface of the bellows and clamps it, then start the motor 2 19, the power generated by the motor 2 19 makes the screw rod 9 rotate, and the T-plate 10 on the surface of the screw rod 9 moves on the surface of the screw rod 9, so that one end of the bellows is close to the grinding disk 4, then start the motor 17, the power generated by the motor 17 makes the gear 2 6 rotate, the rotation of the gear 2 6 drives the gear 1 5 to rotate synchronously, and the grinding disk 4 also rotates, and the end face of the bellows is polished by the rotation of the grinding disk 4.
[0051] When the power of motor 2 19 causes the screw rod 9 to rotate and drives the T-shaped plate 10 to move on the surface of the screw rod 9, the socket blocks 23 at the bottom of both ends of the T-shaped plate 10 move on the surface of the fixed rod 22. On the way to the grinding disc 4, the socket blocks 23 squeeze the spring 24, so that the spring 24 is in a compressed state.
[0052] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0053] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for grinding the end surface of a corrugated pipe, comprising a base plate (1), characterized in that: A fixing plate (2) is fixedly mounted on the top of the bottom plate (1), a connecting shaft (3) is movably mounted inside the fixing plate (2) and extends to both ends, a grinding disc (4) is fixedly mounted on one end of the fixing plate (2), a gear 1 (5) is fixedly mounted on the other end of the fixing plate (2), a gear 2 (6) is meshingly mounted on the side of the gear 1 (5), and a motor 1 (7) is fixedly mounted on the surface of the gear 2 (6); A rectangular groove (8), wherein the rectangular groove (8) is opened at the top of the bottom plate (1), a screw rod (9) is movably mounted inside the rectangular groove (8), a T-shaped plate (10) is movably mounted on the surface of the screw rod (9), an electric push rod (11) is fixedly mounted on the top of the T-shaped plate (10), a connecting plate (12) is fixedly mounted on the top of the electric push rod (11), and a lower clamping block (13) is fixedly mounted on the surface of the connecting plate (12); An L-shaped plate (14), the L-shaped plate (14) is fixedly mounted on the top of the connecting plate (12), a sleeve (15) is fixedly mounted inside the L-shaped plate (14) and extends to both ends, a threaded rod (16) is movably mounted inside the sleeve (15), a handle (17) is fixedly mounted on the top of the threaded rod (16), and an upper clamping block (18) is movably mounted on the bottom of the threaded rod (16); Motor 2 (19), the motor 2 (19) is fixedly mounted on the left side of the base plate (1), and the output shaft of the motor 2 (19) is fixedly connected to one end of the screw rod (9).
2. A bellows end surface grinding device according to claim 1, characterized in that: The top of the bottom plate (1) is provided with a slide groove (21), and the slide grooves (21) are provided in two groups, and the two groups of the slide grooves (21) are distributed on both sides of the rectangular groove (8); A fixing rod (22) is fixedly mounted inside the slide groove (21), a sleeve block (23) is movably mounted on the surface of the fixing rod (22), and a spring (24) is arranged between the sleeve block (23) and the inner wall of the slide groove (21).
3. The device for grinding the end surface of a corrugated pipe according to claim 1, characterized in that: A supporting leg (27) is fixedly mounted on the bottom of the base plate (1), and there are four supporting legs (27). A supporting leg pad (28) is fixedly mounted on the bottom of each of the four supporting legs (27).
4. The device for grinding the end surface of a corrugated pipe according to claim 1, characterized in that: The surface of the gear 2 (6) is provided with a motor protection cover (25), and the motor 1 (7) is located inside the motor protection cover (25). The surface of the motor protection cover (25) is provided with heat dissipation holes (26).
5. The device for grinding the end surface of a corrugated pipe according to claim 1, characterized in that: A long rod (20) is fixedly mounted on the top of the lower clamping block (13) and the long rod (20) passes through the upper clamping block (18). There are two long rods (20).
6. The device for grinding the end surface of a corrugated pipe according to claim 1, characterized in that: There are four electric push rods (11), and the four electric push rods (11) are evenly distributed on the top of the T-shaped plate (10).
7. A bellows end surface grinding device according to claim 2, characterized in that: The inner diameter of the sleeve block (23) is equal to the outer diameter of the fixing rod (22), and the top of the sleeve block (23) is fixedly connected to the bottom of the T-shaped plate (10).
8. The device for grinding the end surface of a corrugated pipe according to claim 1, characterized in that: The bottom plate (1) is made entirely of stainless steel, and the surfaces of the lower clamping block (13) and the upper clamping block (18) are both provided with sponge layers.