Foaming chassis tool mold

By designing a foam chassis tooling mold that includes substrates, inserts, shift bars, brake blocks, guide rails and sliders, the problem that existing molds cannot adapt to the production of chassis of multiple models is solved, and stronger applicability and customization capabilities are achieved.

CN222610233UActive Publication Date: 2025-03-14ZHENGZHOU LANGZHU ZHUGONG TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421291339.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-14
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing foam chassis molds cannot adapt to all models of waterproof chassis production between 0810 and 1824, and have poor adaptability and do not meet the user's customization needs.

Method used

A foam chassis tooling mold is designed, including substrates, inserts, shift strips, brake blocks, guide rails and sliders. Through the mutual cooperation and connection of these components, adaptability to different models of chassis is achieved.

Benefits of technology

The mold is more applicable and can complete the production of waterproof chassis models between 0810 and 1824, meet the customized needs of different users, and ensure the product's molding size, thickness consistency and straightness of the frame profile through design.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222610233U_ABST
    Figure CN222610233U_ABST
Patent Text Reader

Abstract

The utility model discloses a foaming chassis tooling mould, which belongs to the technical field of foaming waterproof chassis manufacture and comprises a base plate, a rectangular strip hole, a T-shaped strip hole, a circular hole, an insert, a baffle strip, a brake block, a guide rail and a slide block are arranged on the plate surface of the base plate, the insert, the blocking strip, the brake block, the guide rail and the sliding block are connected with the rectangular strip hole, the T-shaped strip hole and the circular hole in a matched mode through connecting assemblies respectively. According to the utility model, the applicability is stronger, the manufacturing of all types of waterproof chassis between 0810 and 1824 can be completed, and the customization requirements of different users are met.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of foaming waterproof chassis manufacturing, and in particular relates to a foaming chassis tooling mold. Background Art

[0002] The foam chassis mold is a tooling mold used for the production of an integrated polyurethane foam waterproof chassis. The existing foam chassis mold has limitations and cannot realize the production of all models of waterproof chassis between 0810 and 1824. It has poor adaptability and does not meet the characteristics of user customization needs. Utility Model Content

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and to provide a foam chassis tooling mold, which solves the problems in the above-mentioned background technology.

[0004] The purpose of the utility model is achieved as follows: a foam chassis tooling mold, which includes a base plate, the plate surface of the base plate is provided with rectangular strip holes, T-shaped strip holes and circular holes, the plate surface of the base plate is provided with inserts, baffles, brake blocks, guide rails and sliders, and the inserts, baffles, brake blocks, guide rails and sliders are respectively connected to the rectangular strip holes, T-shaped strip holes and circular holes through connecting components.

[0005] Furthermore, the insert is 100*100mm with or without slope.

[0006] Furthermore, the insert is 50*100mm with or without slope.

[0007] Furthermore, the baffle includes an inner baffle and an outer baffle; the inner baffle is arranged close to the insert to ensure the molding size of the product, and the outer baffle is arranged corresponding to the inner baffle with a gap therebetween to ensure the straightness of the frame profile.

[0008] Furthermore, the brake block is fixedly connected to the base plate by bolts to prevent the press from sliding down and ensure the thickness of the formed product.

[0009] Furthermore, the sliding block includes a wedge block and a second part; the wedge block is fixedly connected to the outer stop bar, and the second part is fixedly arranged on the plate surface of the base plate by bolts.

[0010] Furthermore, the second part includes a fixed block and a movable block, and the movable block is used to drive the outer stop bar to move by pressing down the movable block during the downward movement of the press, so that the outer stop bar is in close contact with the frame profile.

[0011] Furthermore, the guide rail includes a fixed part and a movable guide column, the fixed part is fixedly arranged on the base plate, and the movable guide column is fixedly arranged on the upper end of the outer baffle bar, and is used to cooperate with the slider to drive the outer baffle bar to move as the press moves downward to play a directional role.

[0012] The beneficial effects of the utility model are as follows: by setting the stop bar into two types, the inner stop bar and the outer stop bar, the inner stop bar is set close to the insert block to ensure the molding size of the product, and the outer stop bar is set corresponding to the inner stop bar and spaced a certain distance apart to ensure the straightness of the frame profile and prevent the profile from bending due to mold expansion. The brake block is set to prevent the press from sliding down and ensure the consistency of the product thickness. By setting the slider into two parts, one part of the wedge block is fixed together with the outer stop bar, and the other part is set on the base plate and fixed to the base plate by bolts, which is divided into a fixed block and a movable block. The height of the movable block is slightly higher than that of the brake block. During the downward process of the press, the outer stop bar is driven to move by the downward pressure of the movable block, so that it is tightly attached to the frame profile to achieve a reinforcement effect. The utility model has stronger applicability and can complete the production of waterproof chassis of all models between 0810 and 1824 to meet the customization needs of different users. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the insert structure of the utility model;

[0015] Figure 3 This is a schematic diagram of the outer side bar structure of the utility model;

[0016] Figure 4 It is a schematic diagram of the inner side guard bar structure of the utility model;

[0017] Figure 5 It is a schematic diagram of the brake block structure of the utility model;

[0018] Figure 6 It is a schematic diagram of the slider structure of the utility model;

[0019] Figure 7 It is a schematic diagram of the guide rail structure of the utility model.

[0020] In the figure: 1, base plate 2, insert 3, stop bar 4, brake block 5, guide rail 6, slider 7, circular bolt hole 8, cross-shaped positioning bar 10, fixed stop bar 11, adjustment stop bar 12, fixed wedge block 13, movable wedge block 14, upper cover plate 15, side cover plate 16, bottom slide plate 17, side slide plate. DETAILED DESCRIPTION

[0021] The following is a further detailed description of the present invention in conjunction with the accompanying drawings. It should be noted that all directional words such as up, down, front, back, left, and right that appear in the present invention are based on Figure 1 The directional words are made for reference figures, and all directional words do not limit the utility model, but are only for more clear description and explanation of the utility model. Example

[0022] like Figure 1-7 As shown, this embodiment discloses a foam chassis tooling mold, which includes the following parts: Base plate 1: Base plate 1 is made of aluminum alloy with a thickness of 30mm. Rectangular bar holes, T-shaped bar holes, and circular holes are provided on the base plate 1 for fixing tooling such as inserts 2, stop bars 3, brake blocks 4, guide rails 5, and sliders 6. Insert 2: There are two types of sizes, 100*100mm and 50*100mm, which are divided into two forms: inserts 2 with slopes and inserts 2 without slopes. Stop bars 3: There are two types, inner stop bars 3 and outer stop bars 3. The inner stop bars 3 are set close to the inserts 2 to ensure the molding size of the product. The outer stop bars 3 are set corresponding to the inner stop bars 3, and are spaced at a certain distance to ensure the straightness of the frame profile and prevent the profile from bending due to mold expansion. Brake block 4: It is set on the base plate 1 and fixed to the base plate 1 by bolts to prevent the press from sliding down and ensure the consistency of the thickness of the product. Slider 6: It is divided into two parts. One part is a wedge-shaped block fixed to the outer side bar 3, and the other part is set on the base plate 1 and fixed to the base plate 1 by bolts. It is divided into a fixed block and a movable block. The height of the movable block is slightly higher than the height of the brake block 4. During the downward movement of the press, the outer side bar 3 is driven to move by the downward pressure of the movable block, so that it is tightly attached to the frame profile to achieve a reinforcement effect. Guide rail 5: The guide rail 5 is divided into two parts. One part is a fixed block fixed to the base plate 1, and the other part is a movable guide column fixed to the outer side bar 3. It works together with the slider 6 to move the outer side bar 3 with the downward movement of the press, playing a directional role.

[0023] In this embodiment, the retaining bar 3 is set as two types: the inner retaining bar 3 and the outer retaining bar 3. The inner retaining bar 3 is set close to the insert 2 to ensure the molding size of the product. The outer retaining bar 3 is set corresponding to the inner retaining bar 3 and is spaced a certain distance apart to ensure the straightness of the frame profile and prevent the profile from bending due to the expansion of the mold. The brake block 4 is set to prevent the press from sliding down and ensure the consistency of the thickness of the product. The slider 6 is set into two parts, one part of the wedge block is fixed together with the outer retaining bar 3, and the other part is set on the base plate 1 and fixed to the base plate 1 by bolts. It is divided into a fixed block and a movable block. The height of the movable block is slightly higher than that of the brake block 4. During the downward process of the press, the outer retaining bar 3 is driven to move by the downward pressure of the movable block, so that it is tightly attached to the frame profile to achieve a reinforcement effect. The utility model has stronger applicability and can complete the production of waterproof chassis of all models between 0810 and 1824 to meet the customization needs of different users. Example

[0024] like Figure 1-7 As shown, this embodiment discloses a foam chassis tooling mold, which includes the following parts: Base plate 1: Base plate 1 is made of aluminum alloy with a thickness of 30mm. Rectangular bar holes, T-shaped bar holes, and circular holes are provided on the base plate 1 for fixing tooling such as inserts 2, stop bars 3, brake blocks 4, guide rails 5, and sliders 6. Insert 2: There are two types of sizes, 100*100mm and 50*100mm, which are divided into two forms: inserts 2 with slopes and inserts 2 without slopes. Stop bars 3: There are two types, inner stop bars 3 and outer stop bars 3. The inner stop bars 3 are set close to the inserts 2 to ensure the molding size of the product. The outer stop bars 3 are set corresponding to the inner stop bars 3, and are spaced at a certain distance to ensure the straightness of the frame profile and prevent the profile from bending due to mold expansion. Brake block 4: It is set on the base plate 1 and fixed to the base plate 1 by bolts to prevent the press from sliding down and ensure the consistency of the thickness of the product. Slider 6: It is divided into two parts. One part is a wedge-shaped block fixed to the outer side bar 3, and the other part is set on the base plate 1 and fixed to the base plate 1 by bolts. It is divided into a fixed block and a movable block. The height of the movable block is slightly higher than the height of the brake block 4. During the downward movement of the press, the outer side bar 3 is driven to move by the downward pressure of the movable block, so that it is tightly attached to the frame profile to achieve a reinforcement effect. Guide rail 5: The guide rail 5 is divided into two parts. One part is a fixed block fixed to the base plate 1, and the other part is a movable guide column fixed to the outer side bar 3. It works together with the slider 6 to move the outer side bar 3 with the downward movement of the press, playing a directional role.

[0025] In order to achieve better effects, the base plate 1 is made of a whole piece of aluminum alloy plate, and rectangular slots, T-shaped slots, and circular slots are arranged on the front of the aluminum alloy plate for fixing the insert 2, the outer baffle 3, the inner baffle 3, the brake block 4, the slider 6 device, and the guide rail 5 device; wear-resistant strips are arranged at the bottom to increase the wear resistance of the mold on the production line.

[0026] For better effect, a circular bolt hole 7 is provided in the middle of the insert 2, and a cross-shaped positioning strip is provided at the bottom. The cross-shaped positioning strip 8 corresponds one-to-one with the rectangular slots on the substrate 1; the circular bolt hole 7 corresponds one-to-one with the circular slots on the template substrate 1. The insert 2 is fixed to the substrate 1 by bolts. Example

[0027] like Figure 1-7 As shown, this embodiment discloses a foam chassis tooling mold, which includes the following parts: Base plate 1: Base plate 1 is made of aluminum alloy with a thickness of 30mm. Rectangular bar holes, T-shaped bar holes, and circular holes are provided on the base plate 1 for fixing tooling such as inserts 2, stop bars 3, brake blocks 4, guide rails 5, and sliders 6. Insert 2: There are two types of sizes, 100*100mm and 50*100mm, which are divided into two forms: inserts 2 with slopes and inserts 2 without slopes. Stop bars 3: There are two types, inner stop bars 3 and outer stop bars 3. The inner stop bars 3 are set close to the inserts 2 to ensure the molding size of the product. The outer stop bars 3 are set corresponding to the inner stop bars 3, and are spaced at a certain distance to ensure the straightness of the frame profile and prevent the profile from bending due to mold expansion. Brake block 4: It is set on the base plate 1 and fixed to the base plate 1 by bolts to prevent the press from sliding down and ensure the consistency of the thickness of the product. Slider 6: It is divided into two parts. One part is a wedge-shaped block fixed to the outer side bar 3, and the other part is set on the base plate 1 and fixed to the base plate 1 by bolts. It is divided into a fixed block and a movable block. The height of the movable block is slightly higher than the height of the brake block 4. During the downward movement of the press, the outer side bar 3 is driven to move by the downward pressure of the movable block, so that it is tightly attached to the frame profile to achieve a reinforcement effect. Guide rail 5: The guide rail 5 is divided into two parts. One part is a fixed block fixed to the base plate 1, and the other part is a movable guide column fixed to the outer side bar 3. It works together with the slider 6 to move the outer side bar 3 with the downward movement of the press, playing a directional role.

[0028] In order to achieve better effects, the base plate 1 is made of a whole piece of aluminum alloy plate, and rectangular slots, T-shaped slots, and circular slots are arranged on the front of the aluminum alloy plate for fixing the insert 2, the outer baffle 3, the inner baffle 3, the brake block 4, the slider 6 device, and the guide rail 5 device; wear-resistant strips are arranged at the bottom to increase the wear resistance of the mold on the production line.

[0029] For better effect, a circular bolt hole 7 is provided in the middle of the insert 2, and a cross-shaped positioning strip is provided at the bottom. The cross-shaped positioning strip 8 corresponds one-to-one with the rectangular slots on the substrate 1; the circular bolt hole 7 corresponds one-to-one with the circular slots on the template substrate 1. The insert 2 is fixed to the substrate 1 by bolts.

[0030] For better effect, the outer side bar 3 is divided into two forms: the outer side bar 3 in the length direction and the outer side bar 3 in the width direction. The outer side bar 3 in the length direction and the outer side bar 3 in the width direction are composed of circular bolt holes 7 and brake blocks 4. The outer side bar 3 in the width direction is composed of a fixed bar 10 and an adjustable bar 11.

[0031] For better effect, the inner side bar 3 is divided into two forms: the inner side bar 3 in the length direction and the inner side bar 3 in the width direction. The outer side bar 3 in the length direction and the outer side bar 3 in the width direction are composed of a fixed bar 10 and an adjustable bar 11 and are provided with circular bolt holes 7.

[0032] For better effect, the brake block 4 is made of a rectangular steel ingot and is provided with a circular bolt hole 7 for fixing with bolts.

[0033] For better effect, the slider 6 device is composed of a fixed block, a fixed wedge block 12, and a movable wedge block 13. The fixed block is fixed to the template base plate 1 through bolts and circular bolt holes 7 provided thereon; the fixed wedge block 12 is fixed to the outer side bars 3 in the length direction and the outer side bars 3 in the width direction through bolts and circular bolt holes 7 provided thereon. The movable wedge block 13 is provided with circular bolt holes 7 on the upper part and a spring on the bottom, and is fixed to the template base plate 1 through bolts.

[0034] In order to achieve better effect, the guide rail 5 device is composed of an orientation device and a guide column fixed on the template base plate 1. The orientation device is composed of an upper cover plate 14, a side cover plate 15, a bottom slide plate 16, and a side slide plate, which are fixed on the template base plate 1; the guide column is made of steel ingots and is fixed to the outer side bar 3 in the length direction and the outer side bar 3 in the width direction by bolts and circular bolt holes 7 set thereon.

[0035] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A foam chassis tooling mold, comprising a base plate (1), characterized in that: The surface of the base plate (1) is provided with rectangular strip holes, T-shaped strip holes and circular holes. The surface of the base plate (1) is provided with inserts (2), stop bars (3), brake blocks (4), guide rails (5) and sliders (6). The inserts (2), stop bars (3), brake blocks (4), guide rails (5) and sliders (6) are respectively connected to the rectangular strip holes, T-shaped strip holes and circular holes through connecting components.

2. The foam chassis tooling mold according to claim 1, characterized in that: The insert (2) is 100*100 mm and has a slope or a non-slope.

3. The foam chassis tooling mold according to claim 1, characterized in that: The insert (2) is 50*100 mm and has a slope or a non-slope.

4. The foam chassis tooling mold according to claim 1, characterized in that: The stop bar (3) comprises an inner stop bar (3) and an outer stop bar (3); the inner stop bar (3) is arranged close to the insert (2) to ensure the molding size of the product, and the outer stop bar (3) is arranged corresponding to the inner stop bar (3) and a gap is arranged between them to ensure the straightness of the frame profile.

5. The foam chassis tooling mold according to claim 1, characterized in that: The brake block (4) is fixedly connected to the base plate (1) via bolts, and is used to prevent the press from sliding down.

6. The foam chassis tooling mold according to claim 4, characterized in that: The sliding block (6) comprises a wedge-shaped block and a second part; the wedge-shaped block is fixedly connected to the outer stop bar (3), and the second part is fixedly arranged on the plate surface of the base plate (1) by means of bolts.

7. The foam chassis tooling mold according to claim 6, characterized in that: The second part comprises a fixed block and a movable block, wherein the movable block is used to drive the outer stop bar (3) to move by pressing down the movable block during the downward movement of the press, so as to make the outer stop bar (3) closely attached to the frame profile.

8. The foam chassis tooling mold according to claim 4, characterized in that: The guide rail (5) comprises a fixed portion and a movable guide post, the fixed portion being fixedly arranged on the base plate (1), and the movable guide post being fixedly arranged on the upper end of the outer stop bar (3) and being used to cooperate with the slider (6) to drive the outer stop bar (3) to move as the press moves downward, thereby playing a directional role.