High-precision foam attaching jig

By designing frame-shaped foam grooves, suction holes, cover plate limit components and foam limit blocks in the foam fitting fixture, the low precision and low yield problems caused by foam bias in the prior art are solved, and the high-precision foam fitting effect is achieved.

CN222610482UActive Publication Date: 2025-03-14TRULY OPTO ELECTRONICS
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Patent Information

Application Number
CN202420193577.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-25
Publication Date
2025-03-14
Estimated Expiration
2034-01-25

AI Technical Summary

Technical Problem

The existing foam-mounted fixtures do not match the size of the foam groove and the cover groove, resulting in the foam position being offset, and the fitting accuracy and yield rate are low.

Method used

A high-precision foam fitting fixture is designed, using a frame-shaped foam groove, and a suction hole is set in the groove to fix the foam. Combining the cover plate limit assembly and the foam limit card block to ensure the accurate fit between the foam and the cover plate.

Benefits of technology

By matching the size of the foam groove and foam, and using the design of limiting components and suction holes, the foam can be effectively prevented from being offset, improve fitting accuracy and yield, thereby improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-precision foam attaching jig which comprises a plate, a foam groove is formed in the upper surface of the plate, the foam groove is in a closed frame shape, an air suction hole is formed in the foam groove, and the air suction hole forms negative pressure to suck foam in the foam groove. According to the high-precision foam attaching jig, the frame-shaped foam groove is formed, the foam is correctly placed in the foam groove, the foam groove is matched with the foam in size, under limiting of the foam groove, attaching deviation of the cover plate and the foam is prevented, the attaching precision and the yield are improved, and therefore work efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of jigs, in particular to a high-precision foam laminating jig. Background Art

[0002] In the prior art, car manufacturers use double-sided adhesive foam to attach the cover plate to the casing. The foam is first attached to the designated position of the ink on the cover plate, and the release film on the foam is peeled off to attach it to the casing to improve the assembly efficiency of the car manufacturer. However, the foam groove of the existing foam sticking jig is the same size as the cover plate groove, which causes the attached foam to be offset, resulting in low bonding accuracy and low yield rate.

[0003] Therefore, it is urgent to propose a jig for high-precision foam lamination. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a high-precision foam laminating jig.

[0005] The purpose of this utility model is achieved through the following technical solutions:

[0006] A high-precision foam laminating jig, comprising: a plate,

[0007] A foam groove is provided on the upper surface of the plate, and the foam groove is in a closed frame shape. An air suction hole is provided in the foam groove, and the air suction hole forms a negative pressure to suck the foam in the foam groove.

[0008] In one of the embodiments, it also includes an air pipe port, which is arranged on the side of the plate, the air suction hole and the air pipe port are communicated with each other, and the air pipe port is connected to an external suction device.

[0009] In one of the embodiments, the board is provided with a foam limiting block on the inner side of the foam groove.

[0010] In one of the embodiments, a cover plate limiting assembly is disposed on the upper surface of the plate, and the cover plate limiting assembly includes a plurality of cover plate clamping blocks, and the cover plate clamping blocks are evenly disposed around the upper surface of the plate.

[0011] In one of the embodiments, a first material taking trough is provided on the upper surface of one side of the plate along the lower surface thereof.

[0012] In one embodiment, the plate is provided with a second material taking groove along its lower surface on the upper surface on the side opposite to the first material taking groove.

[0013] In one of the embodiments, an avoidance groove is provided on the upper surface of the plate along the lower surface thereof.

[0014] In one of the embodiments, a counterweight assembly is provided on the plate.

[0015] In one of the embodiments, the counterweight assembly includes two weight blocks, which are respectively clamped with two sides of the plate, and the weight blocks are provided with limiting grooves. Limiting ribs are provided on both sides of the plate, and the weight blocks are connected to the plate through the limiting ribs and the limiting grooves.

[0016] In one embodiment, a handle is provided on the side of the board.

[0017] Compared with the prior art, the utility model has at least the following advantages:

[0018] 1. The high-precision foam fitting jig of the utility model is provided with a frame-shaped foam groove, and the foam is correctly placed in the foam groove. The size of the foam groove matches that of the foam. Under the limitation of the foam groove, the cover plate and the foam are prevented from being displaced in the fitting, thereby improving the fitting accuracy and yield rate, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments are briefly introduced below.

[0020] Figure 1 Schematic diagram of the structure of a high-precision foam laminating jig in one embodiment of the utility model.

[0021] Reference numerals:

[0022] The plate 10 , the foam groove 11 , the air suction hole 12 , the air pipe port 20 , the foam limiting block 30 , the cover plate limiting assembly 40 , the first material taking groove 50 , the second material taking groove 60 , and the avoidance groove 70 . DETAILED DESCRIPTION

[0023] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings.

[0024] The present application embodiment provides a high-precision foam lamination jig, see Figure 1 , including a plate 10, the upper surface of which is recessed with a foam groove 11, which is in a closed frame shape. The foam groove 11 fixes the foam so that it does not shift, thereby improving the fitting accuracy and yield rate, and release films are provided on the upper and lower surfaces of the foam. The foam groove 11 is provided with an air suction hole 12, which is connected to an external suction device to form a negative pressure to suck the foam placed in the foam groove 11, further fix the foam, and facilitate tearing off the release film.

[0025] It should be noted that: a film tearing handle is provided on the release film on the surface of the foam. When the staff starts the suction device, the suction hole 12 sucks the foam, and the staff tears off the release film by tearing off the film tearing handle, so that the foam with the torn release film is adhered to the back of the cover plate, and the suction device sucks the foam through the suction hole 12. When removing the cover plate and the foam, the release film on the lower surface is torn off to improve the assembly efficiency of the cover plate and the casing.

[0026] For further information, see Figure 1 The air pipe port 20 is arranged on the side of the plate 10. This design can place the plate 10 flat, and then facilitate the cover plate to be close to the plate 10 and to be pasted with the foam. The air suction hole 12 is connected to the air pipe port 20, and the air pipe port 20 is connected to the external suction device.

[0027] In addition, the plate 10 has a foam limiting block 30 extending upward from the frame-shaped inner side of the foam groove 11, and the foam limiting block 30 further limits the foam in the foam groove 11, and then accurately adheres to the cover plate, thereby further improving the adhesion accuracy.

[0028] In one of the embodiments, a cover plate limiting assembly 40 is provided on the upper surface of the plate 10. The cover plate limiting assembly 40 includes a plurality of cover plate clamps. The cover plate clamps are evenly arranged around the upper surface of the plate 10. When the cover plate abuts against the foam in the plate 10, the cover plate clamps limit the position of the cover plate, so that the fitting position of the cover plate is accurately adhered to the foam, thereby further improving the fitting accuracy.

[0029] See also Figure 1 In order to facilitate loading and unloading, a first material taking groove 50 is provided on the upper surface of one side of the plate 10 along its lower surface, which makes it easy for the staff to unload or load the bonded cover plate from the jig. In addition, a second material taking groove 60 is provided on the upper surface of the plate 10 on the opposite side of the first material taking groove 50 along its lower surface, which makes the loading and unloading process more stable.

[0030] In order to facilitate the removal of the cover plate after the cover plate and the foam are bonded, a counterweight assembly is provided on the plate 10, so that the cover plate and the plate 10 can be easily separated during the blanking process. Specifically, the counterweight assembly includes two weight blocks, which are respectively clamped with the two sides of the plate 10, and the weight blocks are provided with limiting grooves. Both sides of the plate 10 are provided with limiting ribs, which are sleeved in the limiting grooves to connect the plate 10 and the weight blocks. This design enables the weight blocks and the plate 10 to be detachably connected, and when the plate 10 is damaged, there is no need to scrap the weight blocks at the same time.

[0031] In one embodiment, a handle is provided on the side of the plate 10 to facilitate the staff to move or carry the jig.

[0032] Also, see Figure 1The upper surface of the plate 10 is provided with an avoidance groove 70 along its lower surface to avoid the position of the film tearing handle, thereby facilitating the tearing off of the release film and improving the assembly efficiency.

[0033] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A high-precision foam laminating jig, characterized in that: include: This plate and tracheal opening; A foam groove is provided on the upper surface of the plate, and the foam groove is in a closed frame shape. An air suction hole is provided in the foam groove, and the air suction hole forms a negative pressure to suck the foam in the foam groove; the air pipe port is provided on the side of the plate, and the air suction hole is communicated with the air pipe port, and the air pipe port is connected to an external suction device; a foam limiting block is provided on the inner side of the foam groove; a cover plate limiting assembly is provided on the upper surface of the plate, and the cover plate limiting assembly includes a plurality of cover plate blocks, and the cover plate blocks are evenly arranged around the upper surface of the plate; a handle is provided on the side of the plate; a first material taking groove is provided on the upper surface of one side of the plate along its lower surface; a second material taking groove is provided on the upper surface of the plate on the opposite side of the first material taking groove along its lower surface.

2. The high-precision foam laminating jig according to claim 1, characterized in that: The upper surface of the plate is provided with an avoidance groove along the lower surface thereof.

3. The high-precision foam laminating jig according to claim 2, characterized in that: A counterweight assembly is provided on the plate.

4. The high-precision foam laminating jig according to claim 3, characterized in that: The counterweight assembly includes two weight blocks, which are respectively clamped with the two sides of the main plate. The weight blocks are provided with limiting grooves, and limiting ribs are provided on both sides of the main plate. The weight blocks are connected to the main plate through the limiting ribs and the limiting grooves.