Steel wire carcass ply stitching instrument

By designing a steel wire carcass ply stapler with an adjusting structure, the problem of the need to replace different models and specifications of staplers in the prior art in sewing different thicknesses of pens is solved, and efficient sewing and equipment adaptability are improved for different thicknesses of pens.

CN222610518UActive Publication Date: 2025-03-14TIANJIN SAIYANG MASCH CO LTD
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Patent Information

Application Number
CN202421009565.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-03-14
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

When sewing different thicknesses of carcass staplers, different models and specifications of staplers are required to be replaced, which is cumbersome and inconvenient.

Method used

A steel wire carcass ply stapler is designed, which adopts aluminum alloy bracket, drive motor, active bevel gear, pressing wheel and adjustment sleeve. The angle of pressing bracket is adjusted by adjusting nuts and adjustment screws to adapt to pens of different thicknesses.

Benefits of technology

Efficient stitching of different thicknesses of cords is achieved, which increases the adaptability and flexibility of the equipment, and reduces the operating complexity and the risk of accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of steel wire cord fabric stitching instruments, and particularly relates to a steel wire carcass cord fabric stitching instrument which comprises an aluminum alloy support. A switch assembly is installed in the middle of the aluminum alloy support. A driving motor is mounted in the middle of the aluminum alloy bracket; a reversing switch is mounted at the bottom of the driving motor; a driving bevel gear is mounted at the output end of the driving motor; a connecting support is mounted at the top of the aluminum alloy bracket; a pressing wheel is mounted on one surface of the connecting support; during work, the angle of the end of the press-fit support in the adjusting sleeve is adjusted by rotating the adjusting nut, then the space gap between the press-fit support and the press-fit wheel is enlarged or reduced, the placing space of the curtain cloth is enlarged or reduced, and the curtain cloth can be placed in the adjusting sleeve. And the pressure borne by the curtain cloth during splicing is adjusted, so that the device can sew the curtain cloth with different thicknesses, and the adaptability of the device is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of steel cord fabric sewing machines, in particular to a steel carcass cord fabric sewing machine. Background Art

[0002] The tire carcass refers to the load-bearing structural part of the tire, which is usually composed of one or several layers of cord layers and tire beads. The cord layer is a layer of cloth composed of parallel rubber cords. It is the load-bearing skeleton layer of the tire, used to ensure that the tire has the necessary strength and dimensional stability.

[0003] The carcass cord stitcher is a device specially used in the tire manufacturing process. Its main function is to sew the cord material to the tire carcass. The cord is an important component of the tire. It provides the main structural support for the tire. The use of the carcass cord stitcher ensures that the cord can be firmly attached to the tire carcass, thereby ensuring the strength and durability of the tire.

[0004] When sewing the curtains, it is found that when sewing curtains of different thicknesses, it is necessary to replace sewing machines of different models and specifications, which is cumbersome and inconvenient.

[0005] Therefore, the utility model provides a steel wire carcass cord sewing device. Utility Model Content

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0007] The utility model solves the technical problem by adopting the following technical scheme: a steel carcass cord sewing device described in the utility model comprises an aluminum alloy bracket; a switch assembly is installed in the middle of the aluminum alloy bracket; a driving motor is installed in the middle of the aluminum alloy bracket; a forward and reverse switch is installed at the bottom of the driving motor; an active bevel gear is installed at the output end of the driving motor; a connecting support is installed at the top of the aluminum alloy bracket; a pressing wheel is installed on one side of the connecting support; the active bevel gear is installed on the other side of the connecting support; an articulated seat is installed at the bottom of the aluminum alloy bracket; a pressing support is rotatably connected in the middle of the articulated seat; a pressing bottom roller is installed in the middle of the pressing support; an adjusting sleeve is installed in the middle of the aluminum alloy bracket; an adjusting nut is installed at the top of the adjusting sleeve; a disc spring top rod is installed at the top of the adjusting sleeve; an adjusting screw is installed at the bottom of the adjusting sleeve; the end of the pressing support is arranged inside the adjusting sleeve, and the placement space of the cord is adjusted to be larger or smaller through the above structure, and the pressure on the cord when splicing is adjusted, so that the device can sew cords of different thicknesses, thereby increasing the adaptability of the device.

[0008] Preferably, the pressed-fit bracket and the aluminum alloy bracket are inclined; the inclination angle between the pressed-fit bracket and the aluminum alloy bracket is set at degrees.

[0009] Preferably, the lamination bottom roller is provided with a pair of symmetrically arranged threads, the angle of the threads being set at degrees, and the above structure enables the upper and lower surfaces of the tire carcass to be firmly joined, thereby achieving the characteristics of uniform indentation and non-deformation of the steel wire.

[0010] Preferably, the switch assembly includes a handle; the handle is arranged in the middle of the aluminum alloy bracket; a start switch is installed in the middle of the handle; a switch pressure handle is installed in the middle of the handle; the switch pressure handle is arranged obliquely above the start switch, and the start switch is pressed through the above structure to turn on the switch, which is more convenient and quick, and reduces the tedious process of finding the switch button.

[0011] Preferably, the driving motor is a DC reduction motor, and the above structure improves the safety and stability during operation.

[0012] The beneficial effects of the utility model are as follows:

[0013] 1. The utility model discloses a steel carcass cord sewing device, which can adjust the angle of the end of the pressing bracket inside the adjusting sleeve by rotating the adjusting nut, thereby expanding or reducing the space gap between the pressing bracket and the pressing wheel, thereby increasing or decreasing the placement space of the cord, adjusting the pressure on the cord when splicing it, and enabling the device to sew cords of different thicknesses, thereby increasing the adaptability of the device. When the cord between the pressing wheel and the pressing bottom roller is abnormally pressed, the pressing wheel can be withdrawn by rotating the forward and reverse switch in the reverse direction, thereby taking out the cord, thereby reducing the occurrence of accidents.

[0014] 2. The steel wire carcass cord sewing machine described in the utility model can further enhance the contact between the cord and the pressing bottom roller by improving the pressing bottom roller, thereby achieving the effect of splicing in synchronization with the pressing wheel, and the force between the pressing bottom roller and the pressing wheel is further increased, so that the upper and lower surfaces of the tire carcass are firmly joined, thereby achieving the characteristics of uniform indentation, steel wire is not easy to deform, and the splicing marks are firm and beautiful. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model will be further described below in conjunction with the accompanying drawings.

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the medium-pressure combined wheel of the utility model;

[0018] Figure 3It is a schematic diagram of the structure of the press-fit bracket in the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the bottom pressing roller in the utility model;

[0020] In the figure: 1. switch handle; 2. start switch; 3. handle; 4. forward / reverse switch; 5. disc spring top rod; 6. adjusting nut; 7. active bevel gear; 8. pressing wheel; 9. pressing bottom roller; 10. pressing bracket; 11. adjusting screw; 12. driving motor; 13. articulated seat; 14. connecting support; 15. aluminum alloy bracket; 16. adjusting sleeve. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figures 1 to 4As shown, a steel carcass cord sewing machine according to an embodiment of the utility model comprises an aluminum alloy bracket 15; a switch assembly is installed in the middle of the aluminum alloy bracket 15; a driving motor 12 is installed in the middle of the aluminum alloy bracket 15; a forward / reverse switch 4 is installed at the bottom of the driving motor 12; an active bevel gear 7 is installed at the output end of the driving motor 12; a connecting support 14 is installed at the top of the aluminum alloy bracket 15; a pressing wheel 8 is installed on one side of the connecting support 14; the active bevel gear 7 is installed on the other side of the connecting support 14 On one side; the bottom of the aluminum alloy bracket 15 is installed with an articulated seat 13; the middle of the articulated seat 13 is rotatably connected with a pressing bracket 10; the middle of the pressing bracket 10 is installed with a pressing bottom roller 9; the middle of the aluminum alloy bracket 15 is installed with an adjusting sleeve 16; the top of the adjusting sleeve 16 is installed with an adjusting nut 6; the top of the adjusting sleeve 16 is installed with a disc spring push rod 5; the bottom of the adjusting sleeve 16 is installed with an adjusting screw 11; the end of the pressing bracket 10 is located inside the adjusting sleeve 16, and when working, the pressing bracket 10 is adjusted by adjusting the pressing nut 6; the top of the adjusting sleeve 16 is installed with a disc spring push rod 5; the bottom of the adjusting sleeve 16 is installed with an adjusting screw 11; the end of the pressing bracket 10 is located inside the adjusting sleeve 16, and when working, the pressing nut The ends of the cord are placed on the pressing bracket 10, so that the end is between the pressing bottom roller 9 and the pressing wheel 8, and then the working state is realized by turning on the switch, so that the power source drives the driving motor 12, and the driving bevel gear 7 is driven to rotate under the drive of the driving motor 12, so that the driving bevel gear 7 drives the pressing wheel 8 to rotate, and then the cord between the pressing wheel 8 and the pressing bottom roller 9 is pressed. When it is necessary to sew cords of different sizes, the cord splicing pressure is controlled by the adjusting sleeve 16, and the adjusting nut 6 is rotated to adjust the cord. The angle of the end of the pressing bracket 10 inside the adjusting sleeve 16 is adjusted, thereby expanding or reducing the space gap between the pressing bracket 10 and the pressing wheel 8, thereby increasing or decreasing the placement space of the curtain, adjusting the pressure on the curtain during splicing, and enabling the device to sew curtains of different thicknesses, thereby increasing the adaptability of the device. When the curtain between the pressing wheel 8 and the pressing bottom roller 9 is abnormally pressed, the pressing wheel 8 can be withdrawn by rotating the forward / reverse switch 4 in the reverse direction, thereby taking out the curtain and reducing the occurrence of accidents.

[0023] like Figures 1 to 4 As shown, the pressed bracket 10 and the aluminum alloy bracket 15 are inclined; the inclination angle between the pressed bracket 10 and the aluminum alloy bracket 15 is 9 degrees.

[0024] like Figures 1 to 4 As shown, the laminating bottom roller 9 is provided with a pair of symmetrically arranged threads, and the angle of the threads is set at 120 degrees. When working, the contact between the cord and the laminating bottom roller 9 can be further improved by laminating bottom roller 9, so as to achieve the effect of splicing in synchronization with the laminating wheel 8, and the force between the laminating bottom roller 9 and the laminating wheel 8 is further increased, so that the upper and lower surfaces of the tire carcass are firmly joined, thereby achieving the characteristics of uniform indentation, non-deformation of the steel wire, and firm and beautiful splicing marks.

[0025] like Figures 1 to 4 As shown, the switch assembly includes a handle 3; the handle 3 is arranged in the middle of the aluminum alloy bracket 15; a start switch 2 is installed in the middle of the handle 3; a switch pressing handle 1 is installed in the middle of the handle 3; the switch pressing handle 1 is arranged obliquely above the start switch 2. When working, by setting the switch into a structure of the handle 3, the start switch 2 and the switch pressing handle 1, when the switch needs to be pressed, only one finger is needed to slide from top to bottom on the surface of the switch pressing handle 1, thereby pressing the start switch 2 to turn on the switch, which is more convenient and quick, and reduces the tedious process of finding the switch button.

[0026] like Figures 1 to 4 As shown, the drive motor 12 is set as a DC reduction motor. When working, by setting the drive motor 12 as a DC reduction motor, it has a better control effect, is less likely to cause accidents, and improves the safety and stability during work.

[0027] During operation, the ends of the cords to be pressed are placed on the pressing bracket 10 so that the port is between the pressing bottom roller 9 and the pressing wheel 8. Then, the switch is turned on to realize the working state, so that the power source drives the driving motor 12. The driving motor 12 drives the active bevel gear 7 to rotate, so that the active bevel gear 7 drives the pressing wheel 8 to rotate, and then the cords between the pressing wheel 8 and the pressing bottom roller 9 are pressed. When cords of different sizes need to be sewn, the cord splicing pressure is controlled by the adjusting sleeve 16. By rotating the adjusting nut 6, the angle of the end of the pressing bracket 10 inside the adjusting sleeve 16 is adjusted, so that the space gap between the pressing bracket 10 and the pressing wheel 8 is expanded or reduced, and then the placement space of the cord is adjusted to increase or decrease, and the cord is adjusted to be subjected to the splicing pressure. The pressure is increased, so that the device can sew cords of different thicknesses, which increases the adaptability of the device. When the cord between the pressing wheel 8 and the pressing bottom roller 9 is pressed abnormally, the pressing wheel 8 can be withdrawn by rotating the reversing switch 4 in the opposite direction, and the cord can be taken out to reduce the occurrence of accidents. The contact between the cord and the pressing bottom roller 9 can be further improved by the pressing bottom roller 9, so that the effect of splicing with the pressing wheel 8 can be achieved, and the force between the pressing bottom roller 9 and the pressing wheel 8 is further increased, so that the upper and lower surfaces of the tire carcass are firmly joined. By setting the switch to a structure of a handle 3, a start switch 2 and a switch pressure handle 1, when the switch needs to be pressed, only one finger is needed to slide from top to bottom on the surface of the switch pressure handle 1, so as to press the start switch 2 and turn on the switch, which is more convenient and quick.

[0028] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A steel carcass cord sewing machine, comprising an aluminum alloy bracket (15); characterized in that: A switch assembly is installed in the middle of the aluminum alloy bracket (15); a driving motor (12) is installed in the middle of the aluminum alloy bracket (15); a forward / reverse switch (4) is installed at the bottom of the driving motor (12); an active bevel gear (7) is installed at the output end of the driving motor (12); a connecting support (14) is installed at the top of the aluminum alloy bracket (15); a pressing wheel (8) is installed on one side of the connecting support (14); the active bevel gear (7) is installed on the other side of the connecting support (14); the aluminum alloy bracket (15) ) is installed with an articulated seat (13) at the bottom; a pressing bracket (10) is rotatably connected in the middle of the articulated seat (13); a pressing bottom roller (9) is installed in the middle of the pressing bracket (10); an adjusting sleeve (16) is installed in the middle of the aluminum alloy bracket (15); an adjusting nut (6) is installed at the top of the adjusting sleeve (16); a disc spring top rod (5) is installed at the top of the adjusting sleeve (16); an adjusting screw (11) is installed at the bottom of the adjusting sleeve (16); the end of the pressing bracket (10) is located inside the adjusting sleeve (16).

2. A steel carcass cord sewing machine according to claim 1, characterized in that: The pressed-fit bracket (10) and the aluminum alloy bracket (15) are arranged to be inclined; the inclination angle between the pressed-fit bracket (10) and the aluminum alloy bracket (15) is set to 9 degrees.

3. A steel carcass cord sewing machine according to claim 2, characterized in that: The laminating bottom roller (9) is provided with a pair of symmetrically arranged threads, and the angle of the threads is 120 degrees.

4. A steel carcass cord sewing machine according to claim 3, characterized in that: The switch assembly comprises a handle (3); the handle (3) is arranged in the middle of the aluminum alloy bracket (15); a start switch (2) is installed in the middle of the handle (3); a switch pressing handle (1) is installed in the middle of the handle (3); the switch pressing handle (1) is arranged obliquely above the start switch (2).

5. A steel carcass cord sewing machine according to claim 4, characterized in that: The driving motor (12) is a DC reduction motor.