Circulating exhaust guide mechanism for air compressor

By designing a circulating exhaust guide mechanism for air compressors, and using the combination of a circulating exhaust box, filter chamber and cooling chamber, the problem of heat dissipation of exhaust air by the air compressor is solved, effectively purifying hot air and recycling are achieved, and resource reuse efficiency is improved.

CN222615505UActive Publication Date: 2025-03-14SHENYANG GUANLANG MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421084520.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-03-14
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The exhaust system of the existing air compressor cannot effectively utilize the exhausted hot air, resulting in heat loss and poor resource reuse effect.

Method used

A circulating exhaust guide mechanism for air compressors is designed, including a circulating exhaust box, a filter chamber and a cooling chamber. After the hot air is purified through the activated carbon filter, it enters the cooling chamber and uses the combination of the water exchange pipe and the air exchange pipe to realize the secondary recycling of the hot air.

Benefits of technology

Through this system, effective purification and cooling of hot air is achieved, the service life of activated carbon filter is extended, and the efficiency of resource reuse is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222615505U_ABST
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Abstract

The utility model discloses a circulation type air exhaust guide mechanism for an air compressor, which comprises a circulation type air exhaust box, a filter cavity and a cooling cavity are respectively arranged in the circulation type air exhaust box, an activated carbon filter screen is fixedly arranged in the filter cavity, an air inlet pipe is fixedly arranged at one end of the filter cavity in a penetrating manner, and an air outlet pipe is fixedly arranged at the other end of the filter cavity. The air inlet pipe is arranged, the air inlet pipe is connected with an air outlet of an air compressor, hot air exhausted by the air compressor enters the circulation type exhaust box through the air inlet pipe, the hot air is filtered through the activated carbon filter screen in the filter cavity, and the air outlet pipe is fixedly installed at the end, away from the air inlet pipe, of the filter cavity. The hot air enters the cooling cavity through the air outlet pipe, cooling water is stored in the lower portion of the cooling cavity through the water changing pipe, the lower end of the air outlet pipe is immersed in the cooling water, heat of the hot air is absorbed, the hot air is cooled, and the hot air cooling device has the advantages of being high in practicability and capable of utilizing heat.
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Description

Technical Field

[0001] The utility model relates to the technical field of air compressor exhaust, in particular to a circulating exhaust guide mechanism for an air compressor. Background Art

[0002] Air compressors can be divided into three categories according to their working principles: volumetric, dynamic (speed or turbine), and thermal compressors. The compressor is directly driven by an electric motor, which causes the crankshaft to rotate, drives the connecting rod to make the piston reciprocate, and causes the cylinder volume to change. When the air compressor is working in industry, it can compress the air in the air compressor, thereby generating a relatively high amount of heat. When the heat is generated, the exhaust pipe will be used to guide the exhaust, so that the hot air is discharged to the outside. The utility model with the publication number CN215719346U discloses a circulating exhaust guide mechanism for an air compressor, including a circulating purification box, a bottom plate is fixedly installed at the bottom of the circulating purification box, an air connection pipe port is fixedly connected to the bottom of one side of the circulating purification box, a disassembly sleeve is detachably installed on one side of the outer surface of the air connection pipe port, an exhaust pipe is fixedly connected to the middle part of the disassembly sleeve, a clamping plate is fixedly installed on the upper and lower surfaces of the air connection pipe port, and disassembly bolts are detachably installed on the upper and lower surfaces of the disassembly sleeve. However, when the utility model is used, the hot air discharged from the air compressor is directly cooled and filtered, which will cause the heat loss of the hot air, so that it cannot be effectively utilized, resulting in poor resource recycling effect. Therefore, it is very necessary to design a circulating exhaust guide mechanism for an air compressor that is highly practical and can utilize heat. Utility Model Content

[0003] The purpose of the utility model is to provide a circulating exhaust guide mechanism for an air compressor to solve the problems raised in the above-mentioned background technology.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a circulating exhaust guide mechanism for an air compressor, comprising a circulating exhaust box, wherein a filter chamber and a cooling chamber are respectively provided in the circulating exhaust box, an activated carbon filter is fixedly installed in the filter chamber, an air inlet pipe is fixedly installed at one end of the filter chamber, an air outlet pipe is fixedly installed at one end of the filter chamber away from the air inlet pipe, the lower end of the air outlet pipe extends into the bottom of the cooling chamber and extends through the circulating exhaust box, an air exchange pipe and a water exchange pipe are respectively fixedly installed at one end of the cooling chamber, The ventilation pipe is located at the upper end of the water exchange pipe, and the first control valve and the second control valve are fixedly installed on the upper ends of the ventilation pipe and the water exchange pipe respectively. A sealing piston plate is movably installed on the upper part of the cooling chamber, and the air inlet pipe is movably installed in the sealing piston plate. A lifting rod is fixedly installed on the upper end of the sealing piston plate, and the lifting rod extends into the filter chamber and is fixedly installed with a fixing rod. The fixing rod is located between the air inlet pipe and the activated carbon filter, and a cleaning brush is fixedly installed on one end of the fixing rod, and the cleaning brush is in contact with one end of the activated carbon filter.

[0005] According to the above technical solution, an inspection port is provided at the upper end of the filter chamber and between the air inlet pipe and the activated carbon filter, a sealing plate is symmetrically and movably installed in the inspection port, a handle groove is provided at the upper end of the sealing plate, and an abutment plate is symmetrically and fixedly installed at the inspection port, and the upper end of the abutment plate is in contact with the corresponding lower end surface of the sealing plate.

[0006] According to the above technical solution, a sealing gasket is fixedly installed on the adjacent end of the sealing plate.

[0007] According to the above technical solution, a transparent observation window is provided at the front end of the filter cavity.

[0008] According to the above technical solution, a spiral circulation section is provided in the middle of the air outlet pipe.

[0009] According to the above technical solution, an inclined surface is provided at the lower end of the cooling chamber and the inclined surface is arranged to be inclined downward toward the water exchange pipe.

[0010] According to the above technical solution, a water level mark is provided at the front end of the cooling chamber.

[0011] Compared with the prior art, the beneficial effect achieved by the utility model is as follows: the utility model is provided with an air inlet pipe, which is connected to the air outlet of the air compressor. The hot air discharged by the air compressor enters the circulating exhaust box through the air inlet pipe, and is filtered by the activated carbon filter inside the filter chamber to purify the hot air. Then the hot air enters the cooling chamber through the air outlet pipe. The lower part of the cooling chamber stores cooling water through the water exchange pipe. The lower end of the air outlet pipe is immersed in the cooling water to absorb the heat of the hot air and cool the hot air. The travel of the air outlet pipe in the cooling water can be increased through the spiral circulation section, and the cooling speed of the hot air can be accelerated. At the same time, the upper part of the filter chamber stores inert air through the air exchange pipe. When the cooling water becomes hot, it will drive the internal inert air to heat up, and then the inert air will expand, push the sealing piston plate to move upward, and drive the cleaning brush to brush and clean the activated carbon filter. When the air compressor stops exhausting air, the temperature in the filter chamber drops, the sealing piston plate moves downward, and the cleaning brush moves downward together, brushing the activated carbon filter again to prevent large particles of impurities from clogging the activated carbon filter, extending the service life of the activated carbon filter, and realizing the secondary recycling of hot air heat. The situation inside the filter chamber can be monitored in real time through the transparent observation window, which is convenient for timely cleaning and maintenance of the filter chamber. The inside of the filter chamber can be inspected through the inspection port, and the impurities scraped off by the cleaning brush can be cleaned regularly to prevent impurity accumulation. The sealing plate is supported by the abutment plate, and the sealing gasket can increase the sealing of the sealing plate to prevent hot air leakage. The water level inside the cooling chamber can be monitored in real time through the water level scale. The inclined surface can make the internal water flow to the water change pipe when changing water to avoid water accumulation inside the cooling chamber. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0013] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0014] Figure 2 It is a schematic diagram of the main cross-sectional view of the utility model;

[0015] Figure 3 This utility model Figure 2 The enlarged schematic diagram of point A in the middle;

[0016] In the figure: 1-circulating exhaust box, 2-filter chamber, 3-cooling chamber, 4-activated carbon filter, 5-air inlet pipe, 6-air outlet pipe, 7-ventilation pipe, 8-water exchange pipe, 9-first control valve, 10-second control valve, 11-sealing piston plate, 12-lifting rod, 13-fixing rod, 14-cleaning brush, 15-inspection port, 16-sealing plate, 17-handle groove, 18-abutment plate, 19-sealing pad, 20-transparent observation window, 21-inclined surface, 22-water level scale. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-3The utility model provides a technical solution: a circulating exhaust guide mechanism for an air compressor, comprising a circulating exhaust box 1, wherein a filter chamber 2 and a cooling chamber 3 are respectively provided in the circulating exhaust box 1, an activated carbon filter screen 4 is fixedly installed in the filter chamber 2, an air inlet pipe 5 is fixedly installed at one end of the filter chamber 2, an air outlet pipe 6 is fixedly installed at one end of the filter chamber 2 away from the air inlet pipe 5, the lower end of the air outlet pipe 6 extends into the bottom of the cooling chamber 3 and extends out of the circulating exhaust box 1, and a ventilation pipe 7 and a water exchange pipe 8 are respectively fixedly installed at one end of the cooling chamber 3. The ventilation pipe 7 is located at the upper end of the water exchange pipe 8, and the upper ends of the ventilation pipe 7 and the water exchange pipe 8 are respectively fixedly installed with a first control valve 9 and a second control valve 10. A sealing piston plate 11 is movably installed above the cooling chamber 3, and the air inlet pipe 5 is movably installed in the sealing piston plate 11. A lifting rod 12 is fixedly installed on the upper end of the sealing piston plate 11. The lifting rod 12 extends into the filter chamber 2 and is fixedly installed with a fixing rod 13. The fixing rod 13 is located between the air inlet pipe 5 and the activated carbon filter 4, and one end of the fixing rod 13 is fixedly installed with a cleaning rod. The cleaning brush 14 is in contact with one end of the activated carbon filter 4. When the utility model is in use, the air inlet pipe 5 is connected to the air outlet of the air compressor, and the hot air discharged by the air compressor enters the circulating exhaust box 1 through the air inlet pipe 5, and the hot air is filtered by the activated carbon filter 4 inside the filter chamber 2 to purify the hot air, and then the hot air enters the cooling chamber 3 through the air outlet pipe 6. The lower part of the cooling chamber 3 stores cooling water through the water exchange pipe 8. The lower end of the air outlet pipe 6 is immersed in the cooling water to absorb the heat of the hot air and cool the hot air. At the same time, the upper part of the filter chamber 2 Inert air is stored in the ventilation pipe 7. When the cooling water becomes hot, the temperature of the inert air inside is raised, and then the inert air expands, pushing the sealing piston plate 11 upward, and driving the cleaning brush 14 to brush and clean the activated carbon filter 4. When the air compressor stops exhausting air, the temperature in the filter chamber 2 drops, the sealing piston plate 11 moves downward, and the cleaning brush 14 moves downward together, brushing the activated carbon filter 4 again, preventing large particles of impurities from clogging the activated carbon filter 4, extending the service life of the activated carbon filter 4, and realizing the secondary recycling of the heat of the hot air.

[0019] Specifically, an inspection port 15 is provided at the upper end of the filter chamber 2 and between the air inlet pipe 5 and the activated carbon filter 4. A sealing plate 16 is symmetrically and movably installed in the inspection port 15. A handle groove 17 is provided at the upper end of the sealing plate 16. An abutment plate 18 is symmetrically and fixedly installed on the inspection port 15. The upper end of the abutment plate 18 is in contact with the corresponding lower end surface of the sealing plate 16. The inside of the filter chamber 2 can be inspected through the inspection port 15, and the impurities scraped off by the cleaning brush 14 can be regularly cleaned to prevent the accumulation of impurities. The sealing plate 16 is supported by the abutment plate 18.

[0020] Specifically, a sealing gasket 19 is fixedly installed at one end adjacent to the sealing plate 16, and the sealing gasket 19 can increase the sealing performance of the sealing plate 16 to prevent hot air leakage;

[0021] Specifically, a transparent observation window 20 is provided at the front end of the filter chamber 2, through which the situation inside the filter chamber 2 can be monitored in real time, so as to facilitate timely cleaning and maintenance of the inside of the filter chamber 2;

[0022] Specifically, a spiral circulation section is provided in the middle of the air outlet pipe 6, and the spiral circulation section can increase the travel of the air outlet pipe 6 in the cooling water, thereby accelerating the cooling speed of the hot air;

[0023] Specifically, an inclined surface 21 is provided at the lower end of the cooling chamber 3 and the inclined surface 21 is arranged downwardly and obliquely toward the water changing pipe 8. The inclined surface 21 can make the water inside flow to the water changing pipe 8 when changing water, so as to avoid water accumulation inside the cooling chamber 3.

[0024] Specifically, a water level mark 22 is provided at the front end of the cooling chamber 3 , and the water level inside the cooling chamber 3 can be monitored in real time through the water level mark 22 .

[0025] Working principle: When the utility model is in use, the air inlet pipe 5 is connected with the air outlet of the air compressor, and the hot air discharged by the air compressor enters the circulating exhaust box 1 through the air inlet pipe 5, and the hot air is filtered by the activated carbon filter 4 inside the filter chamber 2 to purify the hot air, and then the hot air enters the cooling chamber 3 through the air outlet pipe 6. The lower part of the cooling chamber 3 stores cooling water through the water exchange pipe 8, and the lower end of the air outlet pipe 6 is immersed in the cooling water to absorb the heat of the hot air and cool the hot air. The spiral circulation section can increase the stroke of the air outlet pipe 6 in the cooling water, thereby accelerating the cooling speed of the hot air. At the same time, the upper part of the filter chamber 2 stores inert air through the air exchange pipe 7. When the cooling water becomes hot, it will drive the internal inert air to heat up, and then the inert air will expand, pushing the sealing piston plate 11 to move upward, and driving the cleaning brush 14 to brush and clean the activated carbon filter 4. When the air compressor stops exhausting, the temperature in the filter chamber 2 The cleaning brush 14 moves downward, and the activated carbon filter 4 is brushed again to prevent large particles of impurities from clogging the activated carbon filter 4, thereby extending the service life of the activated carbon filter 4 and realizing the secondary recycling of the heat of the hot air. The situation inside the filter chamber 2 can be monitored in real time through the transparent observation window 20, which is convenient for timely cleaning and maintenance of the filter chamber 2. The inside of the filter chamber 2 can be inspected through the inspection port 15. At the same time, the impurities scraped off by the cleaning brush 14 can be cleaned regularly to prevent impurities from accumulating. The sealing plate 16 is supported by the abutment plate 18, and the sealing gasket 19 can increase the sealing performance of the sealing plate 16 to prevent hot air leakage. The water level inside the cooling chamber 3 can be monitored in real time through the water level scale line 22. The internal water can flow to the water exchange pipe 8 when changing water through the inclined surface 21 to prevent water accumulation inside the cooling chamber 3.

[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0027] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A circulating exhaust guide mechanism for an air compressor, comprising a circulating exhaust box (1), characterized in that: The circulating exhaust box (1) is provided with a filter chamber (2) and a cooling chamber (3) respectively, an activated carbon filter (4) is fixedly installed in the filter chamber (2), an air inlet pipe (5) is fixedly installed through one end of the filter chamber (2), an air outlet pipe (6) is fixedly installed on the end of the filter chamber (2) away from the air inlet pipe (5), the lower end of the air outlet pipe (6) extends into the bottom of the cooling chamber (3) and extends through the circulating exhaust box (1), a ventilation pipe (7) and a water exchange pipe (8) are fixedly installed through one end of the cooling chamber (3), the ventilation pipe (7) is located at the upper end of the water exchange pipe (8), and the upper ends of the ventilation pipe (7) and the water exchange pipe (8) are fixedly installed. A first control valve (9) and a second control valve (10) are fixedly installed respectively; a sealing piston plate (11) is movably installed on the upper part of the cooling chamber (3); the air inlet pipe (5) is movably installed in the sealing piston plate (11); a lifting rod (12) is fixedly installed on the upper end of the sealing piston plate (11); the lifting rod (12) extends into the filter chamber (2) and is fixedly installed with a fixing rod (13); the fixing rod (13) is located between the air inlet pipe (5) and the activated carbon filter (4); a cleaning brush (14) is fixedly installed on one end of the fixing rod (13); the cleaning brush (14) is in contact with one end of the activated carbon filter (4).

2. The circulating exhaust guide mechanism for an air compressor according to claim 1, characterized in that: An inspection port (15) is provided at the upper end of the filter chamber (2) and between the air inlet pipe (5) and the activated carbon filter (4). A sealing plate (16) is symmetrically and movably installed in the inspection port (15). A handle groove (17) is provided at the upper end of the sealing plate (16). An abutment plate (18) is symmetrically and fixedly installed at the inspection port (15). The upper end of the abutment plate (18) is in contact with the corresponding lower end surface of the sealing plate (16).

3. The circulating exhaust guide mechanism for an air compressor according to claim 2, characterized in that: A sealing gasket (19) is fixedly mounted on one adjacent end of the sealing plate (16).

4. The circulating exhaust guide mechanism for an air compressor according to claim 3, characterized in that: A transparent observation window (20) is provided at the front end of the filter cavity (2).

5. The circulating exhaust guide mechanism for an air compressor according to claim 4, characterized in that: A spiral circulation section is provided in the middle of the air outlet pipe (6).

6. The circulating exhaust guide mechanism for an air compressor according to claim 5, characterized in that: The lower end of the cooling chamber (3) is provided with an inclined surface (21), and the inclined surface (21) is arranged to be inclined downward toward the water exchange pipe (8).

7. The circulating exhaust guide mechanism for an air compressor according to claim 6, characterized in that: The front end of the cooling chamber (3) is provided with a water level scale line (22).

Citation Information

Patent Citations

  • Circulating exhaust guide mechanism for air compressor

    CN215719346U