Metal forging post-treatment heat accumulating type trolley furnace combustion system
By designing an automated thermal storage trolley furnace combustion system, the problems of uneven heating and environmental pollution during the post-treatment of metal forgings are solved, an efficient and safe heat treatment process is achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202421831149.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-07-31
AI Technical Summary
During the post-treatment process of metal forgings, the workpiece is heated unevenly, the heat treatment quality is poor, and environmental pollution is serious.
A metal forging post-treatment thermal storage trolley furnace combustion system is designed. The automatic opening and closing door design adopts the combination of hydraulic rods and connecting blocks to realize automatic opening and closing of the furnace door. Combined with the combination of motors and screws, as well as the design of mobile blocks and trolleys, it provides accurate trolley movement control, and the matching and use of pulleys and moving tracks, reducing friction and wear.
It improves the safety and efficiency of operation, ensures the accurate positioning of metal forgings in the furnace, increases the flexibility of the processing process, extends the service life of the equipment, and reduces environmental pollution.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal forgings, in particular to a metal forging post-processing regenerative trolley furnace combustion system. Background Art
[0002] The regenerative trolley furnace combustion system for post-processing of metal forgings is a highly efficient heat treatment equipment. It uses regenerative combustion technology to heat metal forgings. This technology uses regenerative bodies to store and release heat, thereby improving thermal efficiency and reducing energy consumption. In the post-processing process of metal forgings, this combustion system can ensure uniform heating of the workpiece, optimize the quality of heat treatment, and reduce environmental pollution. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model provides a metal forging post-processing regenerative trolley furnace combustion system, which solves the technical problems of uneven workpiece heating, poor heat treatment quality and serious environmental pollution during the post-processing of metal forgings.
[0004] The utility model is implemented by the following technical scheme: a combustion system of a metal forging post-processing regenerative trolley furnace, comprising a mounting seat, the upper surface of the mounting seat is fixedly connected to a furnace body, the inner wall of the furnace body is fixedly connected to a baffle, the outer surface of the furnace body is fixedly connected to a side reinforcing rib, the top of the furnace body is fixedly connected to a top reinforcing rib, and the front end of the furnace body is fixedly connected to an opening and closing door;
[0005] The opening and closing door includes a mounting frame, an inner wall of the mounting frame is provided with a slide groove, the inner wall of the slide groove is slidably connected to the furnace door, a connecting plate is fixedly connected to the top of the mounting frame, both ends of the bottom of the connecting plate are fixedly connected to hydraulic rods, the bottom of the hydraulic rod is fixedly connected to a connecting block, and the connecting block is connected to the furnace door.
[0006] Through the above technical solutions, the mounting base provides a stable support platform to ensure the stability and safety of the furnace body during use. The design of the furnace body usually takes into account thermal expansion and contraction, as well as the ability to withstand high temperatures, thereby ensuring long-term operational reliability. The design of the opening and closing door allows operators to easily enter and exit the furnace for loading and unloading operations. Automated opening and closing mechanisms, such as hydraulic systems, improve operational safety, reduce the risks of manual operation, and also speed up the production process.
[0007] As a further improvement of the above solution, the inner wall of the mounting seat is fixedly connected to a trolley fixing seat, and both sides of the lower surface of the trolley fixing seat are fixedly connected to grounding plates.
[0008] Through the above technical solution, the trolley fixing seat is fixed to the inner wall of the mounting seat, and both sides of the lower surface are fixedly connected with grounding plates to ensure electrical safety.
[0009] As a further improvement of the above solution, a motor is fixedly connected to the front end of the trolley fixing seat, and a lead screw is transmission-connected to the output end of the motor.
[0010] Through the above technical solution, the combination of the trolley fixing seat and the motor provides power.
[0011] As a further improvement of the above solution, a moving block is sleeved on the outer surface of the screw rod, and a trolley is fixedly connected to the top of the moving block.
[0012] Through the above technical solution, accurate positioning and movement of the trolley are achieved through the cooperation of the screw rod and the moving block.
[0013] As a further improvement of the above solution, a plurality of pulley seats are fixedly connected to the bottom of the trolley, and pulleys are rotatably connected inside the pulley seats.
[0014] Through the above technical solution, the design of the trolley and pulley system ensures the smooth movement of the trolley on the moving track, reduces friction and wear, extends the service life of the equipment, and also improves production efficiency.
[0015] As a further improvement of the above solution, both sides of the inner wall of the trolley fixing seat are fixedly connected with movable rails, and the movable rails are adapted to the pulleys.
[0016] Through the above technical solution, a pulley is rotatably connected inside the pulley seat, and the pulley is adapted to the moving track to ensure the stability of the trolley during movement and reduce friction loss.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] The utility model realizes automatic opening and closing of the furnace door through the cooperation of the hydraulic rod and the connecting block by arranging the automatic operation of opening and closing the door, thereby improving the safety and efficiency of the operation. The combination of the motor and the lead screw, as well as the design of the moving block and the trolley, provide precise trolley movement control, ensure the accurate positioning of the metal forgings in the furnace, increase the flexibility of the processing process, and the matching use of the pulley and the moving track reduces the friction and wear during the movement of the trolley and prolongs the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the back structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the utility model when viewed from above;
[0022] Figure 4 This is a schematic diagram of the structure of the trolley fixing seat of the utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the trolley of the utility model;
[0024] Figure 6 It is a schematic diagram of the opening and closing door structure of the utility model.
[0025] Description of main symbols:
[0026] 1. Mounting seat; 2. Furnace body; 3. Baffle; 4. Side reinforcement ribs; 5. Top reinforcement ribs; 6. Opening and closing door; 601. Mounting frame; 602. Slide groove; 603. Furnace door; 604. Connecting plate; 605. Hydraulic rod; 606. Connecting block; 7. Trolley fixing seat; 8. Grounding plate; 9. Motor; 10. Screw; 11. Moving track; 12. Trolley; 13. Pulley seat; 14. Pulley; 15. Moving block. DETAILED DESCRIPTION
[0027] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0028] Example:
[0029] Please combine Figure 1-6 A metal forging post-processing regenerative trolley furnace combustion system of this embodiment includes a mounting seat 1, a furnace body 2 is fixedly connected to the upper surface of the mounting seat 1, a baffle 3 is fixedly connected to the inner wall of the furnace body 2, a side reinforcing rib 4 is fixedly connected to the outer surface of the furnace body 2, a top reinforcing rib 5 is fixedly connected to the top of the furnace body 2, and an opening and closing door 6 is fixedly connected to the front end of the furnace body 2;
[0030] The opening and closing door 6 includes a mounting frame 601, the inner wall of the mounting frame 601 is provided with a slide groove 602, the inner wall of the slide groove 602 is slidably connected to the furnace door 603, the top of the mounting frame 601 is fixedly connected to a connecting plate 604, both ends of the bottom of the connecting plate 604 are fixedly connected to hydraulic rods 605, the bottom of the hydraulic rod 605 is fixedly connected to a connecting block 606, and the connecting block 606 is connected to the furnace door 603. The mounting seat 1 is the basis of the entire system, and its upper surface is fixedly connected to the furnace body 2, and the inner wall of the furnace body is fixedly connected to the baffle 3. The function of these baffles may be to guide airflow and heat flow to ensure that the heat is evenly distributed in the furnace. The outer surface of the furnace body is fixedly connected to the side reinforcing ribs 4 and the top reinforcing ribs 5. These The reinforcing ribs help to improve the structural strength and stability of the furnace body. An opening and closing door 6 is fixedly connected to the front end of the furnace body. The opening and closing door allows operators to enter and exit the furnace to perform loading and unloading operations. The opening and closing door 6 includes a mounting frame 601, an inner wall of which is provided with a slide groove 602, and the inner wall of the slide groove is slidably connected to a furnace door 603. This design allows the furnace door to slide in the slide groove to achieve the opening and closing function. A connecting plate 604 is fixedly connected to the top of the mounting frame, and hydraulic rods 605 are fixedly connected to both ends of the bottom of the connecting plate. A connecting block 606 is fixedly connected to the bottom of the hydraulic rod, and the connecting block is connected to the furnace door. The use of the hydraulic rod can provide sufficient force to control the movement of the opening and closing door through the hydraulic system to ensure the safety and convenience of operation.
[0031] The inner wall of the mounting seat 1 is fixedly connected with a trolley fixing seat 7, and both sides of the lower surface of the trolley fixing seat 7 are fixedly connected with grounding plates 8. The trolley fixing seat 7 inside the furnace body supports the movement of the trolley 12, and the grounding plates 8 ensure electrical safety.
[0032] The front end of the trolley fixed seat 7 is fixedly connected to a motor 9, and the output end of the motor 9 is transmission-connected to a screw rod 10. The combination of the trolley fixed seat 7 and the motor 9 provides power, and through the cooperation of the screw rod 10 and the moving block 15, the precise positioning and movement of the trolley 12 is achieved.
[0033] The outer surface of the screw rod 10 is sleeved with a moving block 15, and the top of the moving block 15 is fixedly connected to a trolley 12. The outer surface of the screw rod is sleeved with a moving block 15, and the top of the moving block is fixedly connected to the trolley 12. The motor drives the trolley to move through the screw rod to adjust the position of the metal forgings in the furnace.
[0034] The bottom of the trolley 12 is fixedly connected with a plurality of pulley seats 13 , and the pulley seats 13 are rotatably connected with pulleys 14 inside. The pulley seats 13 at the bottom of the trolley 12 are equipped with pulleys 14 to ensure that the trolley moves smoothly on the moving track 11 .
[0035] Both sides of the inner wall of the trolley fixing seat 7 are fixedly connected with moving rails 11, and the moving rails 11 are adapted to the pulleys 14, and the pulleys 14 are adapted to the moving rails 11, so as to ensure the stability of the trolley 12 during the movement and reduce friction loss.
[0036] The implementation principle of a metal forging post-processing heat storage trolley furnace combustion system in the embodiment of the present application is as follows: the mounting seat 1 is the basis of the entire system, and its upper surface is fixedly connected to a furnace body 2, and the inner wall of the furnace body is fixedly connected to a baffle 3, the function of these baffles may be to guide the airflow and heat flow to ensure that the heat is evenly distributed in the furnace, the outer surface of the furnace body is fixedly connected to side reinforcing ribs 4 and top reinforcing ribs 5, these reinforcing ribs help to improve the structural strength and stability of the furnace body, the front end of the furnace body is fixedly connected to an opening and closing door 6, the opening and closing door allows operators to enter and exit the furnace to load and unload, the opening and closing door 6 includes a mounting frame 601, the inner wall of which is provided with a slide groove 602, and the inner wall of the slide groove is slidably connected to a furnace door 603, this design allows the furnace door to slide in the slide groove to realize the opening and closing function, the top of the mounting frame is fixedly connected to a connecting plate 604, and both ends of the bottom of the connecting plate are fixedly connected to hydraulic rods 6 05. The bottom of the hydraulic rod is fixedly connected with a connecting block 606, which is connected to the furnace door. The use of the hydraulic rod can provide sufficient force to control the movement of the opening and closing door through the hydraulic system to ensure the safety and convenience of operation. The trolley fixed seat 7 inside the furnace body supports the movement of the trolley 12, and the grounding plate 8 ensures electrical safety. The combination of the trolley fixed seat 7 and the motor 9 provides power. Through the cooperation of the screw rod 10 and the moving block 15, the precise positioning and movement of the trolley 12 are achieved. The outer surface of the screw rod is sleeved with the moving block 15, and the top of the moving block is fixedly connected with the trolley 12. The motor drives the trolley to move through the screw rod to adjust the position of the metal forgings in the furnace. The pulley seat 13 at the bottom of the trolley 12 is equipped with a pulley 14 to ensure that the trolley moves smoothly on the moving track 11. The pulley 14 is adapted to the moving track 11 to ensure the stability of the trolley 12 during movement and reduce friction loss.
[0037] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A regenerative trolley furnace combustion system for post-processing of metal forgings, characterized in that: The furnace body (2) is fixedly connected to the upper surface of the mounting seat (1), a baffle (3) is fixedly connected to the inner wall of the furnace body (2), a side reinforcing rib (4) is fixedly connected to the outer surface of the furnace body (2), a top reinforcing rib (5) is fixedly connected to the top of the furnace body (2), and an opening and closing door (6) is fixedly connected to the front end of the furnace body (2); The opening and closing door (6) comprises a mounting frame (601), the inner wall of the mounting frame (601) is provided with a slide groove (602), the inner wall of the slide groove (602) is slidably connected to a furnace door (603), the top of the mounting frame (601) is fixedly connected to a connecting plate (604), both ends of the bottom of the connecting plate (604) are fixedly connected to hydraulic rods (605), the bottom of the hydraulic rod (605) is fixedly connected to a connecting block (606), and the connecting block (606) is connected to the furnace door (603).
2. A metal forging post-processing regenerative trolley furnace combustion system as claimed in claim 1, characterized in that: The inner wall of the mounting seat (1) is fixedly connected to a trolley fixing seat (7), and both sides of the lower surface of the trolley fixing seat (7) are fixedly connected to grounding plates (8).
3. A metal forging post-processing regenerative trolley furnace combustion system as claimed in claim 2, characterized in that: The front end of the trolley fixing seat (7) is fixedly connected to a motor (9), and the output end of the motor (9) is drivingly connected to a screw rod (10).
4. A metal forging post-processing regenerative trolley furnace combustion system as claimed in claim 3, characterized in that: The outer surface of the screw rod (10) is sleeved with a moving block (15), and the top of the moving block (15) is fixedly connected to a trolley (12).
5. A metal forging post-processing regenerative trolley furnace combustion system as claimed in claim 4, characterized in that: The bottom of the trolley (12) is fixedly connected to a plurality of pulley seats (13), and the interior of the pulley seat (13) is rotatably connected to a pulley (14).
6. A metal forging post-processing regenerative trolley furnace combustion system as claimed in claim 2, characterized in that: Both sides of the inner wall of the trolley fixing seat (7) are fixedly connected with movable rails (11), and the movable rails (11) are adapted to the pulleys (14).