High-temperature steam condensation reflux device
By designing multiple cooling channels and internal scraper mechanisms in the high-temperature steam condensation and reflux device, the problem of rapid reflux of high-temperature steam when it encounters condensation water is solved, efficient condensation and reflux are achieved, and the operating efficiency and stability of the system are improved.
Patent Information
- Application Number
- CN202421217983.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, high-temperature steam can be quickly cooled and can efficiently reflux water, and there is a lack of effective condensation and reflux solutions.
A high-temperature steam condensation and reflux device is designed to achieve multiple cooling condensation of steam through the heavy cold water cooling channel between the condensation outer water tank and the condensation inner pipe through the heavy cold water cooling channel, combined with the secondary cold water cooling channel in the condensation inner water pipe, and prevent condensation from accumulating by the internal scraper mechanism.
The condensation efficiency of high-temperature steam is significantly improved, efficient condensation and reflux of steam is achieved, and the operating efficiency and stability of the system are improved.
Smart Images

Figure CN222617641U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steam condensation, in particular to a high-temperature steam condensation reflux device. Background Art
[0002] A large amount of high-temperature steam is generated during the industrial production process. These high-temperature steam are usually discharged directly. The steam discharge will have very serious corrosive effects on the surrounding metal structure buildings, causing air pollution and wasting a large amount of high-temperature steam resources. In addition, the water vapor in the steam will form water droplets on the surface of the indoor wall. The water droplets are mixed with dust on the wall, affecting the cleanliness of the indoor wall. A Chinese patent discloses a high-temperature steam condensation reflux device (authorization announcement number CN207866014U). The patent technology discloses a high-temperature steam condensation reflux device, including a condenser, a tube body of the condenser is provided with an inlet for high-temperature steam to enter, a filler for contacting with high-temperature steam to condense the high-temperature steam into water droplets, a drain outlet for water discharge is provided at the bottom of the tube body, and an exhaust outlet for air discharge is also provided on the tube body. After the high-temperature steam enters the condenser, it contacts the filler in the tube body and condenses into water droplets. Under the action of gravity, it flows back into the collection device from the drain outlet. This high-temperature steam condensation reflux device can recycle a certain amount of water in high-temperature steam, form a recycling of water resources, protect the environment, and save precious water resources. This patented technology solves the problem of recycling a certain amount of water in high-temperature steam and forming a recycling of water resources, which can not only protect the environment but also save precious water resources.
[0003] However, in the prior art, high-temperature steam must be quickly cooled to condense water efficiently and flow back, and the problem that high-temperature steam can be quickly cooled to condense water efficiently and flow back in the prior art needs to be solved.
[0004] Therefore, those skilled in the art provide a high-temperature steam condensation reflux device to solve the problems raised in the above background technology. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides:
[0006] A high-temperature steam condensation and reflux device comprises: a steam condensation and reflux mechanism; the steam condensation and reflux mechanism comprises a condensation outer water tank, and a condensation inner tube is sealed and installed inside the condensation outer water tank, and a condensation inner water pipe is arranged inside the condensation inner tube; a single cold water cooling channel is provided between the condensation outer water tank and the condensation inner tube; a high-temperature steam condensation passage is provided between the condensation inner tube and the condensation inner water pipe; and the internal space of the condensation inner water pipe is a double cold water cooling channel.
[0007] Preferably: an external cooling water inlet pipe is connected through the top side of the condensing external water tank, one end of the external cooling water inlet pipe is connected to a circulating pump, and the pumping end of the circulating pump is connected to a chiller.
[0008] Preferably: the bottom of the condensing external water tank is connected through an external cooling water outlet pipe, and the external cooling water outlet pipe is connected through a chiller.
[0009] Preferably: a high-temperature steam discharge pipe is connected through the bottom of the condensation inner tube.
[0010] Preferably: a sealing frame is installed between the condensing inner tube and the condensing outer water tank, a gear ring is rotatably installed inside the sealing frame, an inner scraper is fixedly installed on the gear ring, and the inner scraper is movably located between the condensing inner water tube and the condensing inner tube.
[0011] Preferably: an inner cooling water inlet pipe is sealed and fixed at the top of the condensing inner water pipe, an eccentric cylinder is penetrated through the side of the inner cooling water inlet pipe, a transmission rod is rotatably installed inside the eccentric cylinder, and a cross plate is fixed outside the transmission rod.
[0012] Preferably: the bottom end of the transmission rod is sealed and rotated through the eccentric cylinder, and is fixedly equipped with gear 1, which is meshed with gear 2.
[0013] The gear 2 and the gear 1 are both rotatably mounted inside the sealing frame, and the gear 2 is meshed with the gear ring;
[0014] The top end of the condensing inner tube is sealed and connected to an exhaust pipe through a sealing frame, and a one-way air valve is installed on the exhaust pipe;
[0015] The bottom of the condensing inner water pipe is sealed and connected to an inner cooling water outlet pipe, one end of which is connected to a chiller;
[0016] The condensation inner tube is sealed and connected with a condensate discharge pipe;
[0017] A controller is installed on the outer wall of the chiller.
[0018] Technical effects and advantages of the utility model:
[0019] In the utility model, high-temperature steam is discharged into the space between the condenser inner tube and the condenser inner water tube through a specific pipe; due to the arc shape of the inner wall of the pipe, the steam contacts the tube wall and cools down during the circulation process, and condenses into water droplets; these water droplets then drip to the bottom and are discharged through the condensate discharge pipe, thereby realizing the preliminary condensation of the steam, and the cold water is compressed and circulated from the space between the condenser outer water tank and the condenser inner tube through a circulating pump and a chiller, thereby cooling the steam from the outside; on the other hand, the cold water in the condenser inner water tube is also circulated through the circulating pump, thereby cooling the steam for a second time from the inside; this double cooling treatment greatly improves the condensation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of a high-temperature steam condensation reflux device provided in an embodiment of the present application;
[0021] Figure 2 It is a structural schematic diagram of a condensing outer water tank in a high-temperature steam condensation reflux device provided in an embodiment of the present application;
[0022] Figure 3 It is a structural schematic diagram of an inner scraper in a high-temperature steam condensation reflux device provided in an embodiment of the present application;
[0023] Figure 4 It is a schematic diagram of the structure of a condensing inner water pipe in a high-temperature steam condensation reflux device provided in an embodiment of the present application;
[0024] Figure 5 It is a structural schematic diagram of a condensing inner tube in a high-temperature steam condensation reflux device provided in an embodiment of the present application.
[0025] In the figure:
[0026] 1. Steam condensation reflux mechanism; 101. Condensation outer water tank; 102. Exhaust pipe; 103. One-way air valve; 104. External cooling water inlet pipe; 105. External cooling water outlet pipe; 106. Condensation inner pipe; 107. Internal cooling water inlet pipe; 108. Eccentric cylinder; 109. Cross plate; 110. Transmission rod; 111. Gear 1; 112. Gear 2; 113. Gear ring; 114. Internal scraper; 115. Condensation inner water pipe; 116. Internal cooling water outlet pipe; 117. Condensate discharge pipe; 118. High-temperature steam discharge inlet pipe; 119. Sealing frame;
[0027] 2. Circulation pump; 3. Chiller; 4. Controller. DETAILED DESCRIPTION
[0028] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes. Example
[0029] See also Figures 1 to 5In this embodiment, a high-temperature steam condensation reflux device is provided, comprising: a steam condensation reflux mechanism 1; the steam condensation reflux mechanism 1 comprises a condensation outer water tank 101, and a condensation inner tube 106 is sealed and installed inside the condensation outer water tank 101, and a condensation inner water pipe 115 is arranged inside the condensation inner tube 106;
[0030] A single cold water cooling channel is provided between the condensing outer water tank 101 and the condensing inner tube 106; a high-temperature steam condensation passage is provided between the condensing inner tube 106 and the condensing inner water tube 115; and the inner space of the condensing inner water tube 115 is a double cold water cooling channel.
[0031] The top side of the condensing external water tank 101 is connected to an external cooling water inlet pipe 104, one end of which is connected to a circulating pump 2, and the pumping end of the circulating pump 2 is connected to a chiller 3; the bottom of the condensing external water tank 101 is connected to an external cooling water outlet pipe 105, and the external cooling water outlet pipe 105 is connected to the chiller 3;
[0032] The bottom of the condenser inner tube 106 is connected to a high-temperature steam discharge pipe 118; a sealing frame 119 is installed between the condenser inner tube 106 and the condenser outer water tank 101, a gear ring 113 is rotatably installed inside the sealing frame 119, and an inner scraper 114 is fixedly installed on the gear ring 113, and the inner scraper 114 is movably located between the condenser inner water pipe 115 and the condenser inner tube 106;
[0033] The top of the condensing inner water pipe 115 is sealed and fixed with an inner cooling water inlet pipe 107, and an eccentric cylinder 108 is penetrated on the side of the inner cooling water inlet pipe 107, and a transmission rod 110 is rotatably installed inside the eccentric cylinder 108, and a cross plate 109 is fixedly installed outside the transmission rod 110; the bottom end of the transmission rod 110 is sealed and rotatably penetrates the eccentric cylinder 108, and is fixedly equipped with a gear 111, and the gear 111 is meshed with a gear 2 112; the gear 2 112 and the gear 1 111 are both rotatably installed inside the sealing frame 119, and the gear 2 112 is meshed with the gear ring 113;
[0034] The top of the condensing inner tube 106 is sealed and connected to the exhaust pipe 102 through a sealing frame 119, and a one-way air valve 103 is installed on the exhaust pipe 102; the bottom of the condensing inner water pipe 115 is sealed and connected to the inner cooling water outlet pipe 116, and one end of the inner cooling water outlet pipe 116 is connected to the chiller 3; the condensing inner tube 106 is sealed and connected to the condensate discharge pipe 117; the controller 4 is installed on the outer wall of the chiller 3.
[0035] Working principle:
[0036] During the condensation and reflux process of the high-temperature steam, the high-temperature steam is connected to the high-temperature steam discharge pipe 118 through the steam pipe, and then enters the space between the condensation inner pipe 106 and the condensation inner water pipe 115; the steam flows along the inner wall of the arc-shaped pipe, and after contacting the pipe wall, it condenses into water droplets due to the cold; these water droplets drip on the bottom of the condensation inner pipe 106 and the condensation inner water pipe 115, and then are discharged through the condensate discharge pipe 117;
[0037] At the same time, the cold water between the condensation outer water tank 101 and the condensation inner tube 106 is sent to the chiller 3 for compression through the circulation pump 2, and then enters the space between the condensation outer water tank 101 and the condensation inner tube 106 through the external cold water inlet pipe 104; this process helps to condense and cool the high-temperature steam from the outside; on the other hand, the condensation inner water pipe 115 sends cold water into the condensation inner water pipe 115 through the internal cold water inlet pipe 107 connected to the circulation pump 2, thereby realizing a secondary cooling treatment of the high-temperature steam from the inside to the outside;
[0038] The water source flowing inside the inner cooling water inlet pipe 107 will impact the cross plate 109, and then exert pressure on the transmission rod 110 in the middle of the cross plate 109 to make it rotate; the rotation of the transmission rod 110 will drive the gear 111 to rotate, and the gear 111 will mesh with the gear 2 112, thereby causing the gear 2 112 to rotate; the rotation of the gear 2 112 will drive the gear ring 113 to rotate, and the gear ring 113 will drive the inner scraper 114 to scrape the condensed water condensed on the pipe wall between the condensation inner water pipe 115 and the condensation inner pipe 106, which is conducive to the dripping and discharge of the condensed water;
[0039] The water source in the inner cooling water inlet pipe 107 impacts the cross plate 109, causing the transmission rod 110 to rotate, thereby driving the gear 1 111 and the gear 2 112 to rotate the gear ring 113; this rotation drives the inner scraper 114 to move along the pipe wall between the condensation inner water pipe 115 and the condensation inner pipe 106, scraping off the condensed water, ensuring that the condensed water can drip and be discharged smoothly; this mechanism effectively prevents the accumulation of condensed water on the pipe wall and improves the condensation effect;
[0040] In general, this high-temperature steam condensation and reflux system achieves efficient condensation and reflux of high-temperature steam through multiple cooling treatments and condensate scraping mechanisms; this not only improves the operating efficiency of the system, but also ensures the stability of steam condensation, providing reliable technical support for related industrial applications.
[0041] In the present invention, unless otherwise clearly stipulated and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0042] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. Structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to conventional means in the field unless otherwise specified and limited.
Claims
1. A high-temperature steam condensation reflux device, characterized in that: include: A steam condensation reflux mechanism (1); the steam condensation reflux mechanism (1) comprises a condensation outer water tank (101), and a condensation inner tube (106) is sealedly installed inside the condensation outer water tank (101), and a condensation inner water tube (115) is provided inside the condensation inner tube (106); A heavy cold water cooling channel is provided between the condensation outer water tank (101) and the condensation inner tube (106); A passage for high-temperature steam condensation is provided between the condensation inner tube (106) and the condensation inner water tube (115); The internal space of the condensing inner water pipe (115) is a double cold water cooling channel.
2. A high-temperature steam condensation reflux device according to claim 1, characterized in that: An external cooling water inlet pipe (104) is connected through the top side of the condensing external water tank (101); one end of the external cooling water inlet pipe (104) is connected to a circulating pump (2); and the pumping end of the circulating pump (2) is connected to a chiller (3).
3. A high-temperature steam condensation reflux device according to claim 2, characterized in that: The bottom of the condensing external water tank (101) is connected through an external cooling water outlet pipe (105), and the external cooling water outlet pipe (105) is connected through a chiller (3).
4. A high-temperature steam condensation reflux device according to claim 1, characterized in that: The bottom of the condensing inner tube (106) is connected through a high-temperature steam discharge pipe (118).
5. A high-temperature steam condensation reflux device according to claim 4, characterized in that: A sealing frame (119) is installed between the condensing inner tube (106) and the condensing outer water tank (101), a gear ring (113) is rotatably installed inside the sealing frame (119), an inner scraper (114) is fixedly installed on the gear ring (113), and the inner scraper (114) is movably located between the condensing inner water tube (115) and the condensing inner tube (106).
6. A high-temperature steam condensation reflux device according to claim 5, characterized in that: An inner cooling water inlet pipe (107) is sealed and fixed to the top of the condensing inner water pipe (115), an eccentric cylinder (108) is provided through the side of the inner cooling water inlet pipe (107), a transmission rod (110) is rotatably mounted inside the eccentric cylinder (108), and a cross plate (109) is fixedly provided outside the transmission rod (110).
7. A high-temperature steam condensation reflux device according to claim 6, characterized in that: The bottom end of the transmission rod (110) is sealed and rotatably penetrates the eccentric cylinder (108) and is fixedly mounted with a gear 1 (111), wherein the gear 1 (111) is meshed with a gear 2 (112).
Citation Information
Patent Citations
High -temperature steam condensing and returning device
CN207866014U