Device for detecting paper jam in fifth wheel of packaging machine

By designing the fifth-wheel inner jam detection device of the packaging machine, the defects of the inner jam during cigarette packaging are detected by using cantilevers, diffuse arch covers and imaging cameras, the problems of internal jam detection accuracy and maintenance convenience are solved, and efficient and low-cost detection effect is achieved.

CN222618517UActive Publication Date: 2025-03-14SHENZHEN SANYECAO TECH DEV CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420972067.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-03-14
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

During the cigarette packaging process, the inner shirt paper may have problems such as missing, skewed, open, wrinkled and damaged aluminum foil paper, and the existing testing device is complex in structure and inconvenient to install and maintain.

Method used

A paper jam detection device for the fifth wheel of the packaging machine is designed, including cantilevers, diffuse arch covers, light sources, cameras, light shields and other components. The damage, wrinkles and misalignment of paper jams in the cigarette bag are detected through color and black and white imaging cameras.

Benefits of technology

Accurate inspection of paper jams in the fifth round of cigarette packaging machine is achieved, which improves detection efficiency, reduces equipment costs, and simplifies the installation and maintenance process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222618517U_ABST
    Figure CN222618517U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of cigarette packaging, in particular to a detection device for inner paper jam of a fifth wheel of a packaging machine. Comprising a cantilever, a diffuse reflection arched cover arranged at one end of the cantilever, a light source arranged in the diffuse reflection arched cover, a camera arranged on the rear side of the diffuse reflection arched cover, a first shading plate vertically arranged at the lower end of the front side of the diffuse reflection arched cover, and a second shading plate vertically arranged at the lower end of the outer side of the diffuse reflection arched cover, the adjacent sides of the second light shielding plate and the first light shielding plate are fixed and closed, a detection opening is formed in the lower end of the first light shielding plate, the camera is arranged outside the diffuse reflection arched cover, and the shooting end of the camera inclines downwards and faces the lower portion of the diffuse reflection arched cover.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of cigarette packaging, in particular to a fifth wheel inner paper jam detection device for a packaging machine. Background Art

[0002] Aluminum foil is used as the lining paper of the small box when packing hard-pack cigarettes. During the packaging process, there may be problems such as missing lining, skewed lining, opened lining, wrinkled aluminum foil, damaged aluminum foil, incomplete packaging, and missing aluminum foil. Due to the small space at the workstation, the existing detection device has a complex structure and is inconvenient to install and maintain. Utility Model Content

[0003] In order to solve the above problems, the utility model provides a device for detecting paper jams in the fifth wheel of a packaging machine, which can detect whether the paper jams in the cigarette packs on the fifth wheel of the cigarette packaging machine are damaged, wrinkled, or misplaced. The detection is accurate, efficient, and the equipment cost is low.

[0004] The technical solution adopted by the utility model is to provide a paper jam detection device in the fifth wheel of a packaging machine, including a cantilever, a diffuse reflection arch cover arranged at one end of the cantilever, a light source arranged in the diffuse reflection arch cover, a camera arranged on the rear side of the diffuse reflection arch cover, a first light shielding plate vertically arranged at the lower end of the front side of the diffuse reflection arch cover, and a second light shielding plate vertically arranged at the lower end of the outer side of the diffuse reflection arch cover, the adjacent sides of the second light shielding plate and the first light shielding plate are fixed and closed, a detection port is arranged at the lower end of the first light shielding plate, and the camera is arranged outside the diffuse reflection arch cover with the shooting end tilted downward toward the bottom of the diffuse reflection arch cover.

[0005] It also includes a fixed plate and a sliding seat slidably arranged on the fixed plate. The other end of the cantilever is arranged on the sliding seat. The cantilever has the freedom of translation with the help of the sliding seat.

[0006] One end of the cantilever is hinged on the sliding seat.

[0007] It also includes an articulated seat arranged on the sliding seat and a spring pull rod arranged on the side of the articulated seat. One end of the cantilever is hinged on the articulated seat, one end of the spring pull rod is connected to the side of the articulated seat, and the other end is connected to the side of the cantilevered end of the cantilever.

[0008] The upper end surface of the fixed plate is provided with two sliding grooves in parallel, and the lower end surface of the sliding seat is provided with two raised sliding blocks in parallel and respectively embedded in the sliding grooves, and the sliding blocks correspond to and fit the sliding grooves.

[0009] It also includes a shooting stand, which includes a mounting plate fixed on a diffuse reflection arch cover, a U-shaped frame fixed on the mounting plate, and a protective cover fixed on the U-shaped frame and covering the camera. The camera is fixed in an opening of the U-shaped frame, and avoidance openings are provided at positions corresponding to the shooting end of the camera.

[0010] The light sources are provided with two and are respectively and symmetrically located on the inner walls of the front side and the rear side of the diffuse reflection arch cover.

[0011] The diffuse reflection arch cover is an arch structure with an open lower end and closed two sides. The arc side of the diffuse reflection arch cover faces front and back, and the plane side faces inside and outside. One end of the cantilever is fixed to the closed plane side of the diffuse reflection arch cover.

[0012] The beneficial effects of the utility model are:

[0013] 1. Two cameras, one for color imaging and the other for black and white imaging, are used to take photos in different phases, completely avoiding the camera while ensuring that there is no outer shell obstruction. This can effectively and accurately detect whether the paper jam in the cigarette pack is damaged, wrinkled, or misplaced.

[0014] 2. The diffuse reflection arch cover is fixed on the cigarette packaging machine through a cantilever, the light source is inside the diffuse reflection arch cover, the camera is facing the bottom of the diffuse reflection arch cover, the first light shielding plate and the second light shielding plate are used to block the light, and the unshielded part inside the diffuse reflection arch cover is opposite to the outer wall of the cigarette packaging machine, so that light is blocked in three directions, saving costs.

[0015] 3. The cigarette pack enters the first shading plate and the inner side of the second shading plate from the detection port for detection, which can effectively reduce the influence of external light. The light emitted by the light source is scattered by the diffuse reflection arch cover to provide fill light for the camera, thereby improving the camera's shooting quality.

[0016] 4. The sliding and hinged connection methods make installation and maintenance easy. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the utility model in another direction;

[0019] Figure 3 It is a reference diagram for installation and use of the utility model.

[0020] In the accompanying drawings, 1. cantilever, 2. diffuse reflection arch cover, 3. light source, 4. camera, 5. first shading plate, 6. second shading plate, 7. detection port, 8. fixed plate, 9. sliding seat, 10. hinged seat, 11. spring pull rod, 12. slide groove, 13. slider, 14. mounting plate, 15. U-shaped frame, and 16. protective cover. DETAILED DESCRIPTION

[0021] like Figure 1-3As shown, the utility model provides a paper jam detection device for the fifth wheel of a packaging machine, comprising a cantilever 1, a diffuse reflection arch cover 2 arranged at one end of the cantilever 1, a light source 3 arranged in the diffuse reflection arch cover 2, a camera 4 arranged on the rear side of the diffuse reflection arch cover 2, a first light shielding plate 5 vertically arranged at the lower end of the front side of the diffuse reflection arch cover 2, and a second light shielding plate 6 vertically arranged at the lower end of the outer side of the diffuse reflection arch cover 2, the adjacent sides of the second light shielding plate 6 and the first light shielding plate 5 are fixed and closed, a detection port 7 is arranged at the lower end of the first light shielding plate 5, and the camera 4 is arranged outside the diffuse reflection arch cover 2 and the shooting end is tilted downward toward the bottom of the diffuse reflection arch cover 2.

[0022] Two cameras 2, one color and one black and white, are used. The two cameras 2 are installed side by side and tilted at the same installation angle toward the bottom of the diffuse reflection arch cover 2, the second light shielding plate 6 and the first light shielding plate 5. The diffuse reflection arch cover 2 is fixed to the cigarette packaging machine by a cantilever 1. The light source 3 is inside the diffuse reflection arch cover 2. The camera 4 shoots the bottom of the diffuse reflection arch cover 2. The first light shielding plate 5 and the second light shielding plate 6 are used to block the light, and the unblocked part of the inner side of the diffuse reflection arch cover 2 is opposite to the outer wall of the cigarette packaging machine, which saves costs and blocks light in three directions. The cigarette pack enters from the detection port 7, which can effectively reduce the influence of external light. The light emitted by the light source 3 is scattered by the diffuse reflection arch cover 2 to provide fill light for the camera 4, thereby improving the shooting quality of the camera 4.

[0023] like Figure 1-2 As shown, it also includes a fixed plate 8 and a sliding seat 9 slidably arranged on the fixed plate 8. The other end of the cantilever 1 is arranged on the sliding seat 9. With the help of the sliding seat 9, the cantilever 1 has the freedom of translation.

[0024] By adding an adjustment structure, the position of the diffuse reflection arch cover 2, that is, the detection position, can be adjusted. The horizontal position of the cantilever 1, that is, the position of the diffuse reflection arch cover 2, can be adjusted by moving the sliding seat. After adjustment, it can be locked by bolts and pins, and the locking method is not limited.

[0025] like Figure 1-2 As shown, one end of the cantilever 1 is hinged on the sliding seat 9.

[0026] The diffuse reflection arch cover 2 can be lifted up from the outer side of the diffuse reflection arch cover 2, which is convenient for installation and maintenance.

[0027] like Figure 1-2 As shown, it also includes an articulated seat 10 arranged on the sliding seat 9 and a spring pull rod 11 arranged on the side of the articulated seat 10. One end of the cantilever 1 is hinged on the articulated seat 10, and one end of the spring pull rod 11 is connected to the side of the articulated seat 10, and the other end is connected to the side of the cantilevered end of the cantilever 1.

[0028] The hinge mode is further limited, and a spring pull rod 11 is added, which saves effort when lifting and lowering the diffuse reflection arch cover 2, and the diffuse reflection arch cover 2 is lowered more slowly, avoiding vibration caused by the diffuse reflection arch cover 2 being lowered too fast, thereby preventing damage to the light source 3 and the camera 4.

[0029] like Figure 1-2 As shown, two slide grooves 12 are arranged in parallel on the upper end surface of the fixing plate 8 , and two raised sliders 13 are arranged in parallel on the lower end surface of the sliding seat 9 and are respectively embedded in the slide grooves 12 , and the sliders 13 correspond to and fit with the slide grooves 12 .

[0030] The sliding structure is further limited to make the sliding more stable. The opening width of the slide groove 12 is smaller than the width of the groove bottom, that is, the shrinkage structure can be limited during sliding to prevent the slider 13 and the slide groove 12 from being separated.

[0031] like Figure 1-2 As shown, it also includes a shooting frame, which includes a mounting plate 14 fixed to the diffuse reflection arch cover 2, a U-shaped frame 15 fixed to the mounting plate 14, and a protective cover 16 fixed to the U-shaped frame 15 and covering the camera 4. The camera 4 is fixed in the opening of the U-shaped frame 15, and the protective cover 16 is provided with an avoidance opening at a position corresponding to the shooting end of the camera 4.

[0032] The camera 4 is installed using the mounting plate 14 and the U-shaped frame 15, making installation and maintenance more convenient.

[0033] like Figure 1-2 As shown, two light sources 3 are provided and are respectively and symmetrically located on the inner walls of the front and rear sides of the diffuse reflection arch cover 2, so as to further enhance the fill light effect and improve the photo quality of the camera 4.

[0034] like Figure 1-2 As shown, the diffuse reflection arch cover 2 is an arch structure with an open lower end and closed two sides. The curved side of the diffuse reflection arch cover 2 faces front and back, and the flat side faces inside and outside. One end of the cantilever 1 is fixed to the closed flat side of the diffuse reflection arch cover 2.

[0035] The installation position and orientation of the diffuse reflection arch cover 2 are further limited, which improves the convenience of installation and maintenance, and at the same time improves the shooting quality of the camera 3.

Claims

1. A paper jam detection device in the fifth wheel of a packaging machine, characterized in that: The invention comprises a cantilever (1), a diffuse reflection arch cover (2) arranged at one end of the cantilever (1), a light source (3) arranged in the diffuse reflection arch cover (2), a camera (4) arranged at the rear side of the diffuse reflection arch cover (2), a first light shielding plate (5) arranged vertically at the lower end of the front side of the diffuse reflection arch cover (2), and a second light shielding plate (6) arranged vertically at the lower end of the outer side of the diffuse reflection arch cover (2), wherein the adjacent sides of the second light shielding plate (6) and the first light shielding plate (5) are fixed and closed, a detection port (7) is arranged at the lower end of the first light shielding plate (5), and the camera (4) is arranged outside the diffuse reflection arch cover (2) with a shooting end inclined downward toward the bottom of the diffuse reflection arch cover (2).

2. A paper jam detection device in the fifth wheel of a packaging machine according to claim 1, characterized in that: It also comprises a fixed plate (8) and a sliding seat (9) slidably arranged on the fixed plate (8); the other end of the cantilever (1) is arranged on the sliding seat (9); and the cantilever (1) has the freedom of translation by means of the sliding seat (9).

3. The device for detecting paper jam in the fifth wheel of a packaging machine according to claim 2, characterized in that: One end of the cantilever (1) is hinged on the sliding seat (9).

4. A paper jam detection device in the fifth wheel of a packaging machine according to claim 3, characterized in that: It also includes an articulated seat (10) arranged on the sliding seat (9) and a spring pull rod (11) arranged on the side of the articulated seat (10); one end of the cantilever (1) is hinged on the articulated seat (10); one end of the spring pull rod (11) is connected to the side of the articulated seat (10) and the other end is connected to the side of the cantilevered end of the cantilever (1).

5. The device for detecting paper jam in the fifth wheel of a packaging machine according to claim 2, characterized in that: The upper end surface of the fixed plate (8) is provided with two slide grooves (12) in parallel, and the lower end surface of the sliding seat (9) is provided with two raised sliding blocks (13) in parallel and respectively embedded in the slide grooves (12), and the sliding blocks (13) correspond to and fit the slide grooves (12).

6. The device for detecting paper jam in the fifth wheel of a packaging machine according to claim 2, characterized in that: The invention also comprises a shooting frame, the shooting frame comprising a mounting plate (14) fixed to the diffuse reflection arch cover (2), a U-shaped frame (15) fixed to the mounting plate (14), and a protective cover (16) fixed to the U-shaped frame (15) and covering the camera (4), the camera (4) being fixed in an opening of the U-shaped frame (15), and a clearance opening being arranged at a position corresponding to the shooting end of the camera (4) and the protective cover (16).

7. The device for detecting paper jam in the fifth wheel of a packaging machine according to claim 2, characterized in that: Two light sources (3) are provided and are respectively and symmetrically located on the inner walls of the front and rear sides of the diffuse reflection arch cover (2).

8. The device for detecting paper jam in the fifth wheel of a packaging machine according to claim 1, characterized in that: The diffuse reflection arch cover (2) is an arch structure with an open lower end and closed two sides. The arc side of the diffuse reflection arch cover (2) faces forward and backward, and the plane side faces inward and outward. One end of the cantilever (1) is fixed to the closed plane side of the diffuse reflection arch cover (2).